Activity enhancement of cobalt catalysts by tuning metal-support interactions

Influence of Promotion on the Growth of Anchored Colloidal Iron Oxide Nanoparticles during Synthesis Gas Conversion

Using colloidal iron oxide nanoparticles with organic ligands, anchored in a separate step from the supports, has been shown to be beneficial to obtain homogeneously distributed metal particles with a narrow size distribution. Literature indicates that promoting these particles with sodium and sulfur creates an active Fischer–Tropsch catalyst to produce olefins, while further adding an H-ZSM-5 zeolite is an effective way to obtain aromatics. This research focused on the promotion of iron oxide colloids with sodium and sulfur using an inorganic ligand exchange followed by the attachment to H-ZSM-5 zeolite crystals. The catalyst referred to as FeP/Z, which consists of iron particles with inorganic ligands attached to a H-ZSM-5 catalyst, was compared to an unpromoted Fe/Z catalyst and an Fe/Z-P catalyst, containing the colloidal nanoparticles with organic ligands, promoted after attachment. A low CO conversion was observed on both FeP/Z and Fe/Z-P, originating from an overpromotion effect for both catalysts. However, when both promoted catalysts were washed (FeP/Z-W and Fe/Z–P-W) to remove the excess of promoters, the activity was much higher. Fe/Z-P-W simultaneously achieved low selectivity toward methane as part of the promoters were still present after washing, whereas for FeP/Z-W the majority of promoters was removed upon washing, which increased the methane selectivity. Moreover, due to the addition of Na+S promoters, the iron nanoparticles in the FeP/Z(-W) catalysts had grown considerably during catalysis, while those in Fe/Z-P(-W) and Fe/Z(-W) remained relatively stable. Lastly, as a large broadening of particle sizes for the used FeP/Z-W was found, where particle sizes had both increased and decreased, Ostwald ripening is suggested for particle growth accelerated by the presence of the promoters.

Investigation of the deactivation behavior of Co catalysts in Fischer–Tropsch synthesis using encapsulated Co nanoparticles with controlled SiO2 shell layer thickness

The deactivation behavior of Co catalysts was clearly elucidated using Co nanoparticles confined by a porous SiO₂ shell layer with varying thickness and different reaction temperatures.

A highly active Pd/H-ZSM-5 catalyst in lean methane combustion prepared via a sol–gel method and treated by reduction–oxidation

The reduction–oxidation treatment can reconstruct Pd nanoparticles, strengthen metal–support interactions and enhance catalytic performance of Pd/H-ZSM-5 in methane combustion.

New insights into HER catalysis: the effect of nano-silica support on catalysis by silver nanoparticles

Nano-silica support affects the activity of silver nanoparticles towards the hydrogen evolution reaction by (CH₃)₂COH˙ radicals.

A redox interaction-engaged strategy for multicomponent nanomaterials

The review article focuses on the redox interaction-engaged strategy that offers a powerful way to construct multicomponent nanomaterials with precisely-controlled size, shape, composition and hybridization of nanostructures.

Ultrastable Au nanoparticles on titania through an encapsulation strategy under oxidative atmosphere

Supported gold catalysts play a crucial role in the chemical industry; however, their poor on-stream stability because of the sintering of the gold nanoparticles restricts their practical application. The strong metal-support interaction (SMSI), an important concept in heterogeneous catalysis, may be applied to construct the structure of catalysts and, hence, improve their reactivity and stability. Here we report an ultrastable Au nanocatalyst after calcination at 800 °C, in which Au nanoparticles are encapsulated by a permeable TiO_x thin layer induced by melamine under oxidative atmosphere. Owning to the formed TiO_x overlayer, the resulting Au catalyst is resistant to sintering and exhibits excellent activity and stability for catalytic CO oxidation. Furthermore, this special strategy can be extended to colloidal Au nanoparticles supported on TiO₂ and commercial gold catalyst denoted as RR2Ti, providing a universal way to engineer and develop highly stable supported Au catalysts with tunable activity.

Sintering-resistant Au nanoparticles are highly desirable due to their low Tammann temperature. Here, the authors report an ultrastable titania-supported Au nanocatalyst through an encapsulation strategy under oxidative atmosphere.

Stabilizing Optimal Crystalline Facet of Cobalt Catalysts for Fischer-Tropsch Synthesis

Developing efficient catalysts with a stable optimal crystalline facet is highly promising yet challenging for the Fischer-Tropsch synthesis (FTS). Here, we demonstrate a coating strategy to fabricate a stable optimal cobalt-facet catalyst. The catalyst (Co@C-SiO₂) is composed of a single crystalline core, a wrapped carbon layer, and an amorphous silica shell. The moderate metal-support interaction endowed by carbon, combining the confined effect of the silica shell, protects and maintains the single-crystal structure and optimal crystalline facet of the core, that is, Co(10-11). Due to the unique core-shell nanostructure and optimal cobalt facets, our Co@C-SiO₂ catalyst shows a remarkable low methane selectivity (5.3%), high activity (TOF = 4.0 × 10^-2 s^-1), C₅₊ selectivity (88.9%), and more importantly, excellent stability (TOS = 168 h) in FTS.

Metal-Support Interactions in CeO2- and SiO2-Supported Cobalt Catalysts: Effect of Support Morphology, Reducibility, and Interfacial Configuration

With the increasing demand for highly efficient and durable catalysts, researchers have been doing extensive research to engineer the shape, size, and even phase (e.g., hcp or fcc Co) of individual catalyst nanoparticles, as well as the interface structure between the catalyst and support. In this work, cobalt oxides were deposited on ceria with rod-like morphology (CeO₂NR) and cube-like morphology (CeO₂NC) and silica with sphere-like morphology (SiO₂NS) via a precipitation-deposition method to investigate the effects of support morphology, surface defects, support reducibility, and the metal-support interactions on redox and catalytic properties. XRD, Raman, XPS, BET, H₂-TPR, O₂-TPD, CO-TPD, TEM, and TPR/TPO cycling measurements have been mainly employed for catalysts characterization. Compared with CeO₂NC and SiO₂NS supports, as well as CeO₂NC- and SiO₂NS-supported cobalt catalysts, CeO₂NR counterparts exhibited enhanced reducibility and CO oxidation performance at a lower temperature. Both the apparent activation energy and CO conversion demonstrated the following catalytic activity order: 10 wt % CoO _x/CeO₂NR > 10 wt % CoO _x/CeO₂NC > 10 wt % CoO _x/SiO₂NS. These results showed a strong support-dependent reducibility, CO oxidation, and redox cycling activity/stability of the as-prepared catalysts. Moreover, the significantly enhanced catalytic CO oxidation of the 10 wt % CoO _x/CeO₂NR catalyst indicated the vital role of CeO₂NR support with rich surface oxygen vacancies, superior oxygen storage capacity and mobility, and excellent adsorption/desorption behavior of CO and O₂ species.

Highly Electrophilic Titania Hole as a Versatile and Efficient Photochemical Free Radical Source

Photogenerated holes in nanometric semiconductors, such as TiO₂, constitute remarkable powerful electrophilic centers, capable of capturing an electron from numerous donors such as ethers, or nonactivated substrates like toluene or acetonitrile, and constitute an exceptionally clean and efficient source of free radicals. In contrast with typical free radical precursors, semiconductors generate single radicals (rather than pairs), where the precursors can be readily removed by filtration or centrifugation after use, thus making it a convenient tool in organic chemistry. The process can be described as an example of dystonic proton coupled electron transfer.

One-Step Synthesis of Metal/Oxide Nanocomposites by Gas Phase Condensation

Metallic nanoparticles (NPs), either supported on a porous oxide framework or finely dispersed within an oxide matrix, find applications in catalysis, plasmonics, nanomagnetism and energy conversion, among others. The development of synthetic routes that enable to control the morphology, chemical composition, crystal structure and mutual interaction of metallic and oxide phases is necessary in order to tailor the properties of this class of nanomaterials. With this work, we aim at developing a novel method for the synthesis of metal/oxide nanocomposites based on the assembly of NPs formed by gas phase condensation of metal vapors in a He/O₂ atmosphere. This new approach relies on the independent evaporation of two metallic precursors with strongly different oxidation enthalpies. Our goal is to show that the precursor with less negative enthalpy gives birth to metallic NPs, while the other to oxide NPs. The selected case study for this work is the synthesis of a Fe-Co/TiO_x nanocomposite, a system of great interest for its catalytic and magnetic properties. By exploiting the new concept, we achieve the desired target, i.e., a nanoscale dispersion of metallic alloy NPs within titanium oxide NPs, the structure of which can be tailored into TiO_1-δ or TiO₂ by controlling the synthesis and processing atmosphere. The proposed synthesis technique is versatile and scalable for the production of many NPs-assembled metal/oxide nanocomposites.

Selective mild oxidation of methane to methanol or formic acid on Fe–MOR catalysts

Selective oxidation of methane to methanol or formic acid was achieved using mordenite (MOR)-supported iron catalysts with H₂O₂ as the oxidant.