Intermetallic Nanocrystals: Syntheses and Catalytic Applications

Intermetallic PtCu Nanoframes as Efficient Oxygen Reduction Electrocatalysts

Nanoframe alloy structures represent a class of high-performance catalysts for the oxygen reduction reaction (ORR), owing to their high active surface area, efficient molecular accessibility, and nanoconfinement effect. However, structural and chemical instabilities of nanoframes remain an important challenge. Here, we report the synthesis of PtCu nanoframes constructed with an atomically ordered intermetallic structure (O-PtCuNF/C) showing high ORR activity, durability, and chemical stability. We rationally designed the O-PtCuNF/C catalyst by combining theoretical composition predictions with a silica-coating-mediated synthesis. The O-PtCuNF/C combines intensified strain and ligand effects from the intermetallic PtCu L1₁ structure and advantages of the nanoframes, resulting in superior ORR activity to disordered alloy PtCu nanoframes (D-PtCuNF/C) and commercial Pt/C catalysts. Importantly, the O-PtCuNF/C showed the highest ORR mass activity among PtCu-based catalysts. Furthermore, the O-PtCuNF/C exhibited higher ORR durability and far less etching of constituent atoms than D-PtCuNF/C and Pt/C, attesting to the chemically stable nature of the intermetallic structure.

Random alloy and intermetallic nanocatalysts in fuel cell reactions

Fuel cells that use small organic molecules or hydrogen as the anode fuel can power clean electric vehicles. From an experimental perspective, the possible fuel cells' electrocatalytic reaction mechanisms are obtained through in situ electrochemical spectroscopy techniques and density functional theory calculations, providing theoretical guidance for further development of novel nanocatalysts. As advanced nanocatalysts for fuel cells' electrochemical reactions, alloy nanomaterials have greatly improved electrocatalytic activity and stability and have attracted widespread attention. Enhanced electrocatalytic performance of alloy nanocatalysts could be closely related to the synergistic effects, such as electronic and strain effects. Depending on the arrangement of atoms, alloys can be classified into random alloy and intermetallic compounds (ordered structure). Intermetallic compounds generally have lower heats of formation and stronger heteroatomic bonding strength relative to the random alloy, resulting in high chemical and structural stability in either full pH solutions or electrochemical tests. Here, we summarize the latest advances and the structure-function relationship of noble metal alloy nanocatalysts, among which Pt-based catalysts are the main ones, as well as comprehensively understand why they significantly affect the electrocatalytic performance of fuel cells. Novel alloy nanocatalysts with a robust three-phase interface to achieve efficient charge and mass transfer can obtain desirable activity and stability in the electrochemical workstation tests, and is expected to acquire a higher power density on fuel cell test systems with harsh test conditions.

Bromide Ions Triggered Synthesis of Noble Metal-Based Intermetallic Nanocrystals

Ordered intermetallic nanomaterials with a well-defined crystal structure and fixed stoichiometry facilitate the predictable control of their electronic structure and catalytic performance. To obtain the thermodynamically stable intermetallic structures, the conventional approaches with high-temperature annealing are still far from satisfactory, because of annealing-induced aggregation and sintering of nanomaterials. Herein, a general wet-chemical method is developed to synthesize a series of noble metal-based intermetallic nanocrystals, including hexagonal close-packed (hcp) PtBi nanoplates, face-centered cubic (fcc) Pd₃ Pb nanocubes, and hcp Pd_2.5 Bi_1.5 nanoparticles. During the synthetic process, Br^- ions play two important roles for the formation of ordered intermetallic structures: i) Br^- ions can coordinate with the metal ions to decrease their reduction potentials thus slowing down the reduction kinetics. ii) Br^- ions can combine with molecular oxygen to generate an oxidative etching effect, hence reconstructing the atom arrangement, which is beneficial for the formation of the intermetallic structure. As a proof-of-concept application, Pd₃ Pb nanocubes are used as electrocatalysts for ethanol and methanol oxidation reactions, which exhibit significantly improved electrochemical performance compared with the commercial Pd black catalyst.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Direct Synthesis of Intermetallic Platinum-Alloy Nanoparticles Highly Loaded on Carbon Supports for Efficient Electrocatalysis

Compared to nanostructured platinum (Pt) catalysts, ordered Pt-based intermetallic nanoparticles supported on a carbon substrate exhibit much enhanced catalytic performance, especially in fuel cell electrocatalysis. However, direct synthesis of homogeneous intermetallic alloy nanocatalysts on carbonaceous supports with high loading is still challenging. Herein, we report a novel synthetic strategy to directly produce highly dispersed MPt alloy nanoparticles (M = Fe, Co, or Ni) on various carbon supports with high catalyst loading. Importantly, a unique bimetallic compound, composed of [M(bpy)₃]²⁺ cation (bpy = 2,2'-bipyridine) and [PtCl₆]^2- anion, evenly decomposes on carbon surface and forms uniformly sized intermetallic nanoparticles with a nitrogen-doped carbon protection layer. The excellent oxygen reduction reaction (ORR) activity and stability of the representative reduced graphene oxide (rGO)-supported L1₀-FePt catalyst (37 wt %-FePt/rGO), exhibiting 18.8 times higher specific activity than commercial Pt/C catalyst without degradation over 20 000 cycles, well demonstrate the effectiveness of our synthetic approach toward uniformly alloyed nanoparticles with high homogeneity.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Synthesis of carbon-supported sub-2 nanometer bimetallic catalysts by strong metal-sulfur interaction

Small-sized bimetallic nanoparticles that integrate the advantages of efficient exposure of the active metal surface and optimal geometric/electronic effects are of immense interest in the field of catalysis, yet there are few universal strategies for synthesizing such unique structures. Here, we report a novel method to synthesize sub-2 nm bimetallic nanoparticles (Pt-Co, Rh-Co, and Ir-Co) on mesoporous sulfur-doped carbon (S-C) supports. The approach is based on the strong chemical interaction between metals and sulfur atoms that are doped in the carbon matrix, which suppresses the metal aggregation at high temperature and thus ensures the formation of small-sized and well alloyed bimetallic nanoparticles. We also demonstrate the enhanced catalytic performance of the small-sized bimetallic Pt-Co nanoparticle catalysts for the selective hydrogenation of nitroarenes.

Palladium-Based Bimetallic Nanocrystal Catalysts for the Direct Synthesis of Hydrogen Peroxide

The direct synthesis of H2 O2 from H2 and O2 is a strongly desired reaction for green processes and a promising alternative to the commercialized anthraquinone process. The design of efficient catalysts with high activity and H2 O2 selectivity is highly desirable and yet challenging. Metal dopants enhance the performance of the active phase by increasing reaction rates, stability, and/or selectivity. The identification of efficient dopants relies mostly on catalysts prepared with a random and non-uniform deposition of active and promoter phases. To study the promotional effects of metal doping on Pd catalysts, we employ colloidal, bimetallic nanocrystals (NCs) to produce catalysts in which the active and doping metals are colocalized to a fine extent. In the absence of any acid and halide promotors, PdSn and PdGa NCs supported on acid-pretreated TiO2 (PdSn/s-TiO2 , PdGa/s-TiO2 ) were highly efficient and outperformed the monometallic Pd catalyst (Pd/s-TiO2 ), whereas in the presence of an acid promotor, the overall H2 O2 productivity was also further enhanced for the Ni-, Ga-, In-, and Sn-doped catalysts with respect to Pd/s-TiO2 .

Intermetallic compounds in catalysis - a versatile class of materials meets interesting challenges

The large and vivid field of intermetallic compounds in catalysis is reviewed to identify necessities, strategies and new developments making use of the advantageous catalytic properties of intermetallic compounds. Since recent reviews summarizing contributions in heterogeneous catalysis as well as electrocatalysis are available, this contribution is not aiming at a comprehensive literature review. To introduce the field, first the interesting nature of intermetallic compounds is elaborated - including possibilities as well as requirements to address catalytic questions. Subsequently, this review focuses on exciting developments and example success stories of intermetallic compounds in catalysis. Since many of these are based on recent advances in synthesis, a short overview of synthesis and characterisation is included. Thus, this contribution aims to be an introduction to the newcomer as well as being helpful to the experienced researcher by summarising the different approaches. Selected examples from literature are chosen to illustrate the versatility of intermetallic compounds in heterogeneous catalysis where the emphasis is on developments since the last comprehensive review in the field.

Co-doped Pt Nanowire Networks with Clean Surfaces for Enhanced Oxygen Reduction Reactions

Surfactants or capping agents are usually employed to control the shapes and sizes of metal nanowires (NWs). Polyvinylpyrrolidone (PVP) and oleylamine (OAm) are the most common capping agents used in the synthesis of metal nanowires. However, these capping agents bind strongly onto the surface of the nanowires and severely prevent the reactant molecules from entering the active sites. In the present research, a facile acetic acid/NaBH₄ treatment technology is reported to effectively remove PVP and OAm from the surface of the co-doped Pt NWs. Interestingly, the morphology of poor crystalline platinum nanowires treated with NaBH₄ solution is transformed into nanowire networks (NWNs) with higher crystallinity. Furthermore, in comparison with the commercial Pt/C catalyst, the catalytic activity of co-doped Pt NWNs with clean surfaces shows improvements of up to 4.1 times for mass activity and 5.1 times for specific activity, respectively.

One-pot synthesis of cobalt-rhenium nanoparticles taking the unusual β-Mn type structure

Using a facile one-pot colloidal method, it is now possible to obtain monodisperse Co_1-x Re _x nanoparticles (NPs), with excellent control of Re stoichiometry for x < 0.15. Re-incorporation in terms of a solid solution stabilizes the β-Mn polymorph relative to the hcp/ccp variants of cobalt. The NPs are thermally stable up to 300 °C, which may make them attractive as model catalysts.

Synthesis of Intermetallic Pt-Based Catalysts by Lithium Naphthalenide-Driven Reduction for Selective Hydrogenation of Cinnamaldehyde

Intermetallic nanoparticles (NPs) with a well-defined atom binding environment and a long-range ordering structure can be used as ideal models to understand their physical and catalytic properties. In this work, several kinds of nanostructured and carbon nanotube (CNT)-supported Pt-based intermetallic compounds (IMCs) have been synthesized by one-step lithium naphthalenide-driven reduction at room temperature without the use of surfactants in light of the reduction potential of metals. In the chemoselective hydrogenation of cinnamaldehyde, the second metal in Pt-M IMCs significantly creates a suitable reaction environment through construction of a good geometric and electronic structure. The Pt₃Sn/CNT catalyst presents highly efficient and good chemoselective hydrogenation of cinnamaldehyde to cinnamyl alcohol. This can be attributed to the fact that the incorporated Sn atoms effectively dilute large Pt ensembles and increase the electron density of Pt. The in situ-formed SnO_x interfaces as Lewis acid sites facilitate the coordination of C═O bonds, enhancing the selectivity to cinnamyl alcohol. In addition, the SnO_x interface as the joint between Pt₃Sn IMCs NPs and CNTs significantly improves the stability of the catalyst in the reaction environment.

Manipulation of Neighboring Palladium and Mercury Atoms for Efficient *OH Transformation in Anodic Alcohol Oxidation and Cathodic Oxygen Reduction Reactions

The synergetic effect of neighboring heterogeneous atoms is capable of enabling unexpected catalytic performance, and the design of a well-ordered atomic structure and elaborating the underlying interactions are crucial for the development of superior electrocatalysts in fuel cells. We demonstrate here that an ordered Pd-Hg intermetallic alloy with dimensions of several nanometers can be subtly manipulated using a mild wet-chemical reduction approach. On the basis of combined results of XPS and HAADF-STEM analysis, the adjacent regions of metallic atoms were found to be evenly occupied by heterogeneous elements from the distribution features of the surface structure. Due to charge transfer from Hg to neighboring Pd, the down-shift of the d-band center in PdHg alloys was theoretically beneficial for desorption of crucial intermediates (*OH), both in anodic ethanol oxidation reaction (EOR) and in cathodic oxygen reduction reaction (ORR). In the presence of Hg atoms with lower *OH desorption energy, the rapid dissociation of *OH from Pd facilitated the final H₂O formation, with superior ORR efficiency comparable to Pt/C catalysts. Remarkably, the rapid combination of *OH on Hg atoms with CH₃CO* on neighboring Pd atoms unambiguously favored generation of acetate ions (rate-determining) in the catalytic EOR process, resulting in a high mass activity (7.68 A per mgPd). This well-ordered atomic structure also shows excellent long-term stability in ethylene glycol oxidation reaction and ORR.

Role of core-shell energetics on anti-Mackay, chiral stacking in AgCu nanoalloys and thermally induced transition to chiral stacking

In AgCu nanoalloys a size-dependent transition to the chiral stacking from the anti-Mackay stacking has been predicted previously. This trend is explained by considering the interplay between the core-shell energetics. Results indicate that the energy changes in the Ag shell alone is not sufficient to explain the stability of the chiral stacking and the energy changes in the Cu core also need to be considered. In addition to this, thermally induced transition to chiral stacking was observed at sizes where anti-Mackay stacking is energetically favourable. On transition to the chiral stacking, the Ag-Ag, Ag-Cu and Cu-Cu bond lengths change significantly. These observations are also applicable for AgCu nanoalloys with incomplete Ag shells.

Preserving the Exposed Facets of Pt3Sn Intermetallic Nanocubes During an Order to Disorder Transition Allows the Elucidation of the Effect of the Degree of Alloy Ordering on Electrocatalysis

Controlling which facets are exposed in nanocrystals is crucial to understanding different activity between ordered and disordered alloy electrocatalysts. We modify the degree of ordering of Pt₃Sn nanocubes, while maintaining the shape and size, to enable a direct evaluation of the effect of the order on ORR catalytic activity. We demonstrate a 2.3-fold enhancement in specific activity by 60- and 30%-ordered Pt₃Sn nanocubes compared to 95%-ordered. This was shown to be likely due to surface vacancies in the less-ordered particles. The greater order, however, results in higher stability of the electrocatalyst, with the more disordered nanoparticles showing the dissolution of tin and platinum species during electrocatalysis.

Intermetallic Pd3Pb nanocubes with high selectivity for the 4-electron oxygen reduction reaction pathway

Pd-Based nanoparticles are excellent alternatives to the typically used Pt-based materials that catalyze fuel cell reactions. Specifically, Pd-based intermetallic nanomaterials have shown great promise as electrocatalysts for the oxygen reduction reaction (ORR) in alkaline media; however, their synthesis remains a challenge and shape-controlled nanoparticles are limited. Here, a low-temperature approach to intermetallic Pd₃Pb nanocubes is demonstrated and their electrocatalytic properties evaluated for the ORR. The intermetallic Pd₃Pb nanocubes outperformed all reference catalysts, with a mass activity of 154 mA mg_Pd^-1 which is a 130% increase in activity compared to the commercial Pd/C reference and a 230% increase compared to Pd nanocubes. Tafel analysis reveals that the Pd₃Pb nanocubes are highly selective for the 4-electron reduction pathway, with minimal HO₂^- formation. Density functional theory (DFT) calculations show that the increased activity for the intermetallic nanocubes compared to Pd is likely due to the weakening of OH* adsorption, decreasing the required overpotential. These results show that intermetallic Pd₃Pb nanocubes are highly efficient for the 4-electron pathway of the ORR and could inspire the study of other shape-controlled intermetallics as catalysts for fuel cell applications.

Ultra-small intermetallic NiZn nanoparticles: a non-precious metal catalyst for efficient electrocatalysis

Intermetallics are long-range-ordered alloys traditionally synthesized by annealing nanoparticles of a random alloy, which results in the sintering of the nanoparticles and leads to the formation of polydispersed samples. It thus remains a challenge to achieve a monodispersion of tiny intermetallics. In the current work, ultra-small monodisperse intermetallic NiZn nanoparticles were synthesized based on a low-temperature solution chemistry route involving the chemical conversion of metal nanoparticles into an ordered alloy using an organometallic zinc precursor. During the transformation of single metal nanoparticles into the corresponding alloy, the particles retained their morphology. The resulting ordered alloy made up of earth-abundant materials demonstrated high electrocatalytic performance for the oxygen evolution reaction (OER) with a low overpotential of 283 mV at a current density of 10 mA cm^-2 and a small Tafel slope of 73 mV dec^-1, along with excellent stability and durability. The prepared intermetallic NiZn exhibited outstanding OER efficacy, better than those of a Ni_0.7Zn_0.3 alloy, pure Ni nanoparticles and even state-of-the art RuO₂. The atomic ordering as well as the modification of the electronic structure of Ni upon becoming alloyed with Zn, together with an atomic-scale synergistic effect produced from Ni and Zn, led to the enhanced intrinsic catalytic activity. The present findings point to a general route to produce nanoscale tiny alloys and also provide excellent electrocatalysts having exceptional energy conversion efficiency.

Pt2+-Exchanged ZIF-8 nanocube as a solid-state precursor for L10-PtZn intermetallic nanoparticles embedded in a hollow carbon nanocage

Nanoparticles with an atomically ordered alloy phase have received enormous attention for application as catalysts in fuel cells because of their unique electronic properties resulting from unusually strong d-orbital interactions between two metal components. However, the synthesis of intermetallic nanoparticles requires a high reaction temperature, thus necessitating the protection of nanoparticles with inorganic layers to prevent aggregation of nanoparticles during synthesis. The protective layer needs to be removed later for application as a catalyst, which is a cumbersome process. Herein, a novel synthetic strategy is reported for the preparation of L1₀-PtZn intermetallic nanoparticles by utilizing Pt²⁺-exchanged ZIF-8 nanocubes as a solid-state precursor. The Pt²⁺-exchanged ZIF-8 phase plays a dual role as a metal ion source for L1₀-PtZn nanoparticles and as a carbonaceous matrix that restrains the aggregation of nanoparticles during thermal treatment. The L1₀-PtZn nanoparticles embedded in a hollow carbon nanocage obtained from one-step annealing of Pt²⁺-exchanged ZIF-8 showed better electrocatalytic activity and durability toward methanol oxidation under acidic electrolyte conditions than those obtained from commercial Pt/C catalysts.

Au-Doped intermetallic Pd3Pb wavy nanowires as highly efficient electrocatalysts toward the oxygen reduction reaction

Au-Doped intermetallic Pd₃Pb wavy nanowires were synthesized and exhibited substantially enhanced properties for the oxygen reduction reaction relative to commercial Pt/C.

Unraveling the Role of Site Isolation and Support for Semihydrogenation of Phenylacetylene

Intermetallic compounds (IMCs) composed of transition metals and post-transition metals function as superior heterogeneous catalysts in comparison to their monometallic and bimetallic alloy counterparts. Rendering IMCs in their nanomaterial iterations further enhances their efficiency. Herein, we demonstrate the role of PdIn as well-dispersed intermetallic nanoparticles (IMNPs) for the semihydrogenation of phenylacetylene selectively to styrene at ambient conditions. Higher selectivity of PdIn was explained with the help DOS calculations. We have explored the role of a few well-known silica-based supports such as SBA-15 and MCM-41, providing insight into how they affect catalysis. As an additional support we have explored previously reported JNC-1, a mesoporous carbon material obtained via a templated strategy using SBA-15. PdIn supported on SBA-15 and JNC-1 displayed the best dispersion, while also exhibiting the most catalytic activity due to the unique nature of the porous structure.

Tuning Surface Structure of Pd3Pb/Pt n Pb Nanocrystals for Boosting the Methanol Oxidation Reaction

Developing an efficient Pt-based electrocatalyst with well-defined structures for the methanol oxidation reaction (MOR) is critical, however, still remains a challenge. Here, a one-pot approach is reported for the synthesis of Pd3Pb/Pt n Pb nanocubes with tunable Pt composition varying from 3.50 to 2.37 and 2.07, serving as electrocatalysts toward MOR. Their MOR activities increase in a sequence of Pd3Pb/Pt3.50Pb << Pd3Pb/Pt2.07Pb < Pd3Pb/Pt2.37Pb, which are substantially higher than that of commercial Pt/C. Specifically, Pd3Pb/Pt2.37Pb electrocatalysts achieve the highest specific (13.68 mA cm-2) and mass (8.40 A mgPt -1) activities, which are ≈8.8 and 6.8 times higher than those of commercial Pt/C, respectively. Structure characterizations show that Pd3Pb/Pt2.37Pb and Pd3Pb/Pt2.07Pb are dominated by hexagonal-structured PtPb intermetallic phase on the surface, while the surface of Pd3Pb/Pt3.50Pb is mainly composed of face-centered cubic (fcc)-structured Pt x Pb phase. As such, hexagonal-structured PtPb phase is much more active than the fcc-structured Pt x Pb one toward MOR. This demonstration is supported by density functional theory calculations, where the hexagonal-structured PtPb phase shows the lowest adsorption energy of CO. The decrease in CO adsorption energy and structural stability also endows Pd3Pb/Pt n Pb electrocatalysts with superior durability relative to commercial Pt/C.

Structurally ordered PtSn intermetallic nanoparticles supported on ATO for efficient methanol oxidation reaction

The development of cost-effective methanol oxidation reaction (MOR) catalysts with a high activity and stability is highly desirable for direct methanol fuel cells. In this study, the structurally ordered PtSn intermetallic nanoparticles supported on Sb-doped SnO₂ (ATO) have been successfully synthesized in ethylene glycol (EG) solution at 200 °C. Pt NPs were firstly formed on ATO, followed by the transformation from Pt into hexagonal PtSn on the surface of ATO. The obtained structurally ordered PtSn intermetallic NPs supported on ATO demonstrate significantly enhanced MOR activity and durability in comparison with commercial Pt/C. Our PtSn intermetallic NPs supported on ATO show a MOR activity 4.1 times higher than that of commercial Pt/C catalysts. Accelerated durability tests indicate that the commercial Pt/C catalysts lose about 50% of their initial current density after 500 cycles while the Pt/ATO-200-3 h catalyst loses only about 15% of its initial current density. Our PtSn intermetallic NPs supported on ATO are also found to have higher CO tolerance than commercial Pt/C. This work demonstrates an important strategy to rationally design high-performance structurally ordered Pt-based intermetallic NP catalysts for fuel cells and other applications.

Optimizing PtFe intermetallics for oxygen reduction reaction: from DFT screening to in situ XAFS characterization

Rational designing of catalysts to promote the sluggish kinetics of the cathode oxygen reduction reaction in proton exchange membrane fuel cells is still challenging, yet of crucial importance to its commercial application. In this work, on the basis of theoretical DFT calculations which suggest that order structured fct-phased PtFe (O-PtFe) with an atomic Pt shell exhibits superior electrocatalytic performance towards the ORR, the desired structure was prepared by using a scalable impregnation-reduction method. The as-prepared O-PtFe delivered enhanced activity (0.68 A mg^-1_Pt) and stability (73% activity retention after 10 000 potential cycles) compared with the corresponding disordered PtFe alloy (D-PtFe) and Pt. To confirm the excellent durability, in situ X-ray absorption fine structure spectroscopy was conducted to probe the local and electronic structure changes of O-PtFe during 10 000 cycle accelerated durability testing. We hope that this facile synthesis method and the in situ XAFS experiment could be readily adapted to other catalyst systems, facilitating the screening of highly efficient ORR catalysts for fuel cell application.

Combinatorial Synthesis of Binary Nanoparticles in Ionic Liquids by Cosputtering and Mixing of Elemental Nanoparticles

Binary alloy nanoparticles were fabricated by two combinatorial methods: (I) cosputtering from elemental targets into the ionic liquid 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide [Bmim][(Tf)₂N] and (II) by mixing elemental nanoparticles after sputtering them separately into [Bmim][(Tf)₂N]. Both methods lead to the formation of Au-Cu nanoparticles (2.3 nm for cosputtered, 3.6 nm for mixed), however with different resulting compositions: cosputtered nanoparticles show a composition range of Au_80-90Cu_20-10; mixing of Au- and Cu-loaded ionic liquids leads to the formation of Au₇₅Cu₂₅ nanoparticles. Annealing the binary nanoparticles at 100 °C shows that the mixed nanoparticles grow to sizes of 4.1 nm, whereas the cosputtered nanoparticles grow only to 3 nm.

Synthesis of low- and high-index faceted metal (Pt, Pd, Ru, Ir, Rh) nanoparticles for improved activity and stability in electrocatalysis

Driven by the quest for future energy solution, faceted metal nanoparticles are being pursued as the next generation electrocatalysts for renewable energy applications. Thanks to recent advancement in solution phase synthesis, different low- and high-index facets on metal nanocrystals become accessible and are tested for specific electrocatalytic reactions. This minireview summarises the key approaches to prepare nanocrystals containing the most catalytically active platinum group metals (Pt, Pd, Ru, Ir and Rh) exposed with low- and high-index facets using solution phase synthesis. Electrocatalytic studies related to the different facets are highlighted to emphasise the importance of exposing facets for catalysing these reactions, namely oxygen reduction reaction (ORR), hydrogen oxidation reaction (HOR), alcohol oxidation including methanol (MOR) and ethanol oxidation reactions (EOR), formic acid oxidation reaction (FAOR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). The future outlook discusses the challenges and opportunities for making electrocatalysts that are even more active and stable.

Computationally generated maps of surface structures and catalytic activities for alloy phase diagrams

To facilitate the rational design of alloy catalysts, we introduce a method for rapidly calculating the structure and catalytic properties of a substitutional alloy surface that is in equilibrium with the underlying bulk phase. We implement our method by developing a way to generate surface cluster expansions that explicitly account for the lattice parameter of the bulk structure. This approach makes it possible to computationally map the structure of an alloy surface and statistically sample adsorbate binding energies at every point in the alloy phase diagram. When combined with a method for predicting catalytic activities from adsorbate binding energies, maps of catalytic activities at every point in the phase diagram can be created, enabling the identification of synthesis conditions likely to result in highly active catalysts. We demonstrate our approach by analyzing Pt-rich Pt-Ni catalysts for the oxygen reduction reaction, finding 2 regions in the phase diagram that are predicted to result in highly active catalysts. Our analysis indicates that the Pt3Ni(111) surface, which has the highest known specific activity for the oxygen reduction reaction, is likely able to achieve its high activity through the formation of an intermetallic phase with L12 order. We use the generated surface structure and catalytic activity maps to demonstrate how the intermetallic nature of this phase leads to high catalytic activity and discuss how the underlying principles can be used in catalysis design. We further discuss the importance of surface phases and demonstrate how they can dramatically affect catalytic activity.

Anisotropic nanomaterials for shape-dependent physicochemical and biomedical applications

This review contributes towards a systematic understanding of the mechanism of shape-dependent effects on nanoparticles (NPs) for elaborating and predicting their properties and applications based on the past two decades of research. Recently, the significance of shape-dependent physical chemistry and biomedicine has drawn ever increasing attention. While there has been a great deal of effort to utilize NPs with different morphologies in these fields, so far research studies are largely localized in particular materials, synthetic methods, or biomedical applications, and have ignored the interactional and interdependent relationships of these areas. This review is a comprehensive description of the NP shapes from theory, synthesis, property to application. We figure out the roles that shape plays in the properties of different kinds of nanomaterials together with physicochemical and biomedical applications. Through systematic elaboration of these shape-dependent impacts, better utilization of nanomaterials with diverse morphologies would be realized and definite strategies would be expected for breakthroughs in these fields. In addition, we have proposed some critical challenges and open problems that need to be addressed in nanotechnology.

Atomically ordered non-precious Co3Ta intermetallic nanoparticles as high-performance catalysts for hydrazine electrooxidation

Nano-ordered intermetallic compounds have generated great interest in fuel cell applications. However, the synthesis of non-preciousearly transition metal intermetallic nanoparticles remains a formidable challenge owing to the extremely oxyphilic nature and very negative reduction potentials. Here, we have successfully synthesized non-precious Co3Ta intermetallic nanoparticles, with uniform size of 5 nm. Atomic structural characterizations and X-ray absorption fine structure measurements confirm the atomically ordered intermetallic structure. As electrocatalysts for the hydrazine oxidation reaction, Co3Ta nanoparticles exhibit an onset potential of -0.086 V (vs. reversible hydrogen electrode) and two times higher specific activity relative to commercial Pt/C (+0.06 V), demonstrating the top-level performance among reported electrocatalysts. The Co-Ta bridge sites are identified as the location of the most active sites thanks to density functional theory calculations. The activation energy of the hydrogen dissociation step decreases significantly upon N2H4 adsorption on the Co-Ta bridge active sites, contributing to the significantly enhanced activity.

Trimetallic Synergy in Intermetallic PtSnBi Nanoplates Boosts Formic Acid Oxidation

Platinum is the most effective metal for a wide range of catalysis reactions, but it fails in the formic acid electrooxidation test and suffers from severe carbon monoxide poisoning. Developing highly active and stable catalysts that are capable of oxidizing HCOOH directly into CO₂ remains challenging for commercialization of direct liquid fuel cells. A new class of PtSnBi intermetallic nanoplates is synthesized to boost formic acid oxidation, which greatly outperforms binary PtSn and PtBi intermetallic, benefiting from the synergism of chosen three metals. In particular, the best catalyst, atomically ordered Pt₄₅ Sn₂₅ Bi₃₀ nanoplates, exhibits an ultrahigh mass activity of 4394 mA mg^-1 Pt and preserves 78% of the initial activity after 4000 potential cycles, which make it a state-of-the-art catalyst toward formic acid oxidation. Density functional theory calculations reveal that the electronic and geometric effects in PtSnBi intermetallic nanoplates help suppress CO* formation and optimize dehydrogenation steps.

Intermetallic Pd3Pb ultrathin nanoplate-constructed flowers with low-coordinated edge sites boost oxygen reduction performance

Although tremendous efforts have been devoted to exploring non-Pt based electrocatalysts toward the oxygen reduction reaction (ORR), achievements in both catalytic activity and durability are still far from satisfactory. Here, we report a facile approach for the synthesis of intermetallic Pd3Pb ultrathin nanoplate-constructed flowers. Such highly opened hierarchical nanostructures with an ordered phase and low-coordinated edge sites exhibited a substantially enhanced activity toward the ORR. Especially, the intermetallic Pd3Pb nanoflowers achieved a record-breaking mass activity (1.14 mA μgPd-1) in an alkaline solution at 0.9 V vs. a reversible hydrogen electrode among the reported Pd-based ORR electrocatalysts to date, which was 1.8, 3.9 and 11.4 times higher than those of intermetallic Pd3Pb nanocubes, Pd3Pb dendrites and commercial Pt/C, respectively. More importantly, the intermetallic Pd3Pb nanoflowers also showed a higher durability with only 23.7% loss in mass activity after 10 000 cycles compared to the commercial Pt/C (35% loss in mass activity) due to their chemically stable intermetallic structures.

Ordered Intermetallic Pd3Bi Prepared by an Electrochemically Induced Phase Transformation for Oxygen Reduction Electrocatalysis

The synthesis of alloys with long-range atomic-scale ordering (ordered intermetallics) is an emerging field of nanochemistry. Ordered intermetallic nanoparticles are useful for a wide variety of applications such as catalysis, superconductors, and magnetic devices. However, the preparation of nanostructured ordered intermetallics is challenging in comparison to disordered alloys, hindering progress in material development. Herein, we report a process for converting colloidally synthesized ordered intermetallic PdBi₂ to ordered intermetallic Pd₃Bi nanoparticles under ambient conditions by electrochemical dealloying. The low melting point of PdBi₂ corresponds to low vacancy formation energies, which enables the facile removal of the Bi from the surface while simultaneously enabling interdiffusion of the constituent atoms via a vacancy diffusion mechanism under ambient conditions. The resulting phase-converted ordered intermetallic Pd₃Bi exhibits 11 times and 3.5 times higher mass activity and high methanol tolerance for the oxygen reduction reaction compared with Pt/C and Pd/C, respectively, which is the highest reported for a Pd-based catalyst, to the best of our knowledge. These results establish a key development in the synthesis of noble-metal-rich ordered intermetallic phases with high catalytic activity and set forth guidelines for the design of ordered intermetallic compounds under ambient conditions.

Disorder-to-Order Transition Mediated by Size Refocusing: A Route toward Monodisperse Intermetallic Nanoparticles

Intermetallic nanoparticles are remarkable due to their often enhanced catalytic, magnetic, and optical properties, which arise from their ordered crystal structures and high structural stability. Typical syntheses of intermetallic nanoparticles include thermal annealing of the disordered counterpart in atmosphere (or vacuum) or colloidal syntheses, where the phase transformation is achieved in solution. Although both methods can produce intermetallic nanoparticles, there is difficulty in achieving monodisperse nanoparticles, which is critical to exploiting their properties for various applications. Here, we show that overgrowth on random alloy AuCu nanoparticles mediated by size refocusing yields monodisperse intermetallic AuCu nanoparticles. Size refocusing has been used in syntheses of semiconductor and upconverting nanocrystals to achieve monodisperse samples, but now we demonstrate size refocusing as a mechanism to achieve the disorder-to-order phase transformation in multimetallic nanoparticles. The phase transformation was monitored by time evolution experiments, where analysis of reaction aliquots with transmission electron microscopy and powder X-ray diffraction revealed the generation and dissolution of small nanoparticles coupled with an increase in the average size of the nanoparticles and conversion to the ordered phase. This demonstration advances the understanding of intermetallic nanoparticle formation in colloidal syntheses, which can expedite the development of electrocatalysts and magnetic storage materials.