3D Printed Photoresponsive Devices Based on Shape Memory Composites

Plasmonic-Assisted Graphene Oxide Artificial Muscles

Muscles and joints make highly coordinated motion, which can be partly mimicked to drive robots or facilitate activities. However, most cases primarily employ actuators enabling simple deformations. Therefore, a mature artificial motor system requires many actuators assembled with jointed structures to accomplish complex motions, posing limitations and challenges to the fabrication, integration, and applicability of the system. Here, a holistic artificial muscle with integrated light-addressable nodes, using one-step laser printing from a bilayer structure of poly(methyl methacrylate) and graphene oxide compounded with gold nanorods (AuNRs), is reported. Utilizing the synergistic effect of the AuNRs with high plasmonic property and wavelength-selectivity as well as graphene with good flexibility and thermal conductivity, the artificial muscle can implement full-function motility without further integration, which is reconfigurable through wavelength-sensitive light activation. A biomimetic robot and artificial hand are demonstrated, showcasing functionalized control, which is desirable for various applications, from soft robotics to human assists.

Freestanding 3D Mesostructures, Functional Devices, and Shape-Programmable Systems Based on Mechanically Induced Assembly with Shape Memory Polymers

Capabilities for controlled formation of sophisticated 3D micro/nanostructures in advanced materials have foundational implications across a broad range of fields. Recently developed methods use stress release in prestrained elastomeric substrates as a driving force for assembling 3D structures and functional microdevices from 2D precursors. A limitation of this approach is that releasing these structures from their substrate returns them to their original 2D layouts due to the elastic recovery of the constituent materials. Here, a concept in which shape memory polymers serve as a means to achieve freestanding 3D architectures from the same basic approach is introduced, with demonstrated ability to realize lateral dimensions, characteristic feature sizes, and thicknesses as small as ≈500, 10, and 5 µm simultaneously, and the potential to scale to much larger or smaller dimensions. Wireless electronic devices illustrate the capacity to integrate other materials and functional components into these 3D frameworks. Quantitative mechanics modeling and experimental measurements illustrate not only shape fixation but also capabilities that allow for structure recovery and shape programmability, as a form of 4D structural control. These ideas provide opportunities in fields ranging from micro-electromechanical systems and microrobotics, to smart intravascular stents, tissue scaffolds, and many others.

Bioinspired Ultra-Low Adhesive Energy Interface for Continuous 3D Printing: Reducing Curing Induced Adhesion

Additive manufacturing based on liquid resin curing is one of the most promising methods to construct delicate structures. However, precision and speed are limited by the vertical adhesion of in situ cured resin at the curing interface. To overcome the unavoidable adhesion and to develop a general curing interface, we propose a slippery surface taking inspiration of the peristome surface of the pitcher plant. Such surface shows ultra-low adhesive energy at the curing interface due to the inhibition of the direct contact between the cured resin and the solid surface, which also increases the refilling speed of liquid resin. This ultra-low adhesive energy interface is effective for continuous 3D printing and provides insights into the physical mechanisms in reducing vertical solid-solid interfacial adhesion.

Honeycomb-Lantern-Inspired 3D Stretchable Supercapacitors with Enhanced Specific Areal Capacitance

Traditional stretchable supercapacitors, possessing a thin electrode and a 2D shape, have limited areal specific areal capacitance and are incompatible with 3D wearables. To overcome the limitations of 2D stretchable supercapacitors, it is highly desirable to develop 3D stretchable supercapacitors with higher mass loading and customizable shapes. In this work, a new 3D stretchable supercapacitor inspired by a honeycomb lantern based on an expandable honeycomb composite electrode composed of polypyrrole/black-phosphorous oxide electrodeposited on carbon nanotube film is reported. The 3D stretchable supercapacitors possessing device-thickness-independent ion-transport path and stretchability can be crafted into customizable device thickness for enhancing the specific areal energy storage and integrability with wearables. Notably, a 1.0 cm thick rectangular-shaped supercapacitor shows enhanced specific areal capacitance of 7.34 F cm^-2 , which is about 60 times higher than that of the original 2D supercapacitor (120 mF cm^-2 ) at a similar discharge rate. The 3D supercapacitor can also maintain a capacitance ratio of 95% even under the reversible strain of 2000% after 10 000 stretch-and-release cycles, superior to state-of-the-art stretchable supercapacitors. The enhanced specific areal energy storage and the customizablility in shapes of the 3D stretchable supercapacitors show immense promise in a wide range of applications in stretchable and wearable electronics.

Materials and design of nanostructured broadband light absorbers for advanced light-to-heat conversion

Light-to-heat conversion systems have been attracting growing research interest in the last few decades, due to their highly intriguing photothermal properties and their wide applications ranging from biomedical applications to solar energy harvesting to mechanical actuators. In general, because the light-to-heat conversion efficiency depends strongly on the absorbing material, significant efforts have been focused on fabricating broadband light absorbers. However, there are several challenges associated with the design and fabrication of light absorbers, such as minimizing heat loss, and optimizing the broadband light absorption and omnidirectional light absorption. Thus, the rational design of enhanced light absorbers is critical to achieve efficient light absorption over a broad wavelength range. In this paper, we introduce the basic theory of light absorption and heat transfer, then summarize fundamental understanding of representative light-to-heat conversion agents including carbon-based, semiconductor-based and plasmonic metal-based materials and structures, and highlight state-of-the-art structural designs towards the development of broadband light absorbers. In addition, the practical applications of these materials and designs are also discussed.

Novel Materials for 3D Printing by Photopolymerization

The field of 3D printing, also known as additive manufacturing (AM), is developing rapidly in both academic and industrial research environments. New materials and printing technologies, which enable rapid and multimaterial printing, have given rise to new applications and utilizations. However, the main bottleneck for achieving many more applications is the lack of materials with new physical properties. Here, some of the recent reports on novel materials in this field, such as ceramics, glass, shape-memory polymers, and electronics, are reviewed. Although new materials have been reported for all three main printing approaches-fused deposition modeling, binder jetting or laser sintering/melting, and photopolymerization-based approaches, apparently, most of the novel physicochemical properties are associated with materials printed by photopolymerization approaches. Furthermore, the high resolution that can be achieved using this type of 3D printing, together with the new properties, has resulted in new implementations such as microfluidic, biomedical devices, and soft robotics. Therefore, the focus here is on photopolymerization-based additive manufacturing including the recent development of new methods, novel monomers, and photoinitiators, which result in previously inaccessible applications such as complex ceramic structures, embedded electronics, and responsive 3D objects.

Shape-dependent thermo-plasmonic effect of nanoporous gold at the nanoscale for ultrasensitive heat-mediated remote actuation

Nanoporous gold (NPG) promises efficient light-to-heat transformation, yet suffers limited photothermal conversion efficiency owing to the difficulty in controlling its morphology for the direct modulation of thermo-plasmonic properties. Herein, we showcase a series of shape-controlled NPG nanoparticles with distinct bowl- (NPG-B), tube- (NPG-T) and plate-like (NPG-P) structures for quantitative temperature regulation up to 140 °C in <1 s using laser irradiation. Notably, NPG-B exhibits the highest photothermal efficiency of 68%, which is >12 and 39 percentage points better than those of other NPG shapes (NPG-T, 56%; NPG-P, 49%) and Au nanoparticles (29%), respectively. We attribute NPG-B's superior photothermal performance to its >13% enhanced light absorption cross-section compared to other Au nanostructures. We further realize an ultrasensitive heat-mediated light-to-mechanical "kill switch" by integrating NPG-B with a heat-responsive shape-memory polymer (SMP/NPG-B). This SMP/NPG-B hybrid is analogous to a photo-triggered mechanical arm, and can be activated swiftly in <4 s simply by remote laser irradiation. Achieving remotely-activated "kill switch" is critical in case of emergencies such as gas leaks, where physical access is usually prohibited or dangerous. Our work offers valuable insights into the structural design of NPG for optimal light-to-heat conversion, and creates opportunities to formulate next-generation smart materials for on-demand and multi-directional responsiveness.

Biomechano-Interactive Materials and Interfaces

The reciprocal mechanical interaction of engineered materials with biointerfaces have long been observed and exploited in biomedical applications. It contributes to the rise of biomechano-responsive materials and biomechano-stimulatory materials, constituting the biomechano-interactive interfaces. Here, endogenous and exogenous biomechanical stimuli available for mechanoresponsive interfaces are briefed and their mechanistic responses, including deformation and volume change, mechanomanipulation of physical and chemical bonds, dissociation of assemblies, and coupling with thermoresponsiveness are summarized. The mechanostimulatory materials, however, are capable of delivering mechanical cues, including stiffness, viscoelasticity, geometrical constraints, and mechanical loads, to modulate physiological and pathological behaviors of living tissues through the adaptive cellular mechanotransduction. The biomechano-interactive materials and interfaces are widely implemented in such fields as mechanotriggered therapeutics and diagnosis, adaptive biophysical sensors, biointegrated soft actuators, and mechanorobust tissue engineering, which have offered unprecedented opportunities for precision and personalized medicine. Pending challenges are also addressed to shed a light on future advances with respect to translational implementations.

Solution Mask Liquid Lithography (SMaLL) for One-Step, Multimaterial 3D Printing

A novel methodology for printing 3D objects with spatially resolved mechanical and chemical properties is reported. Photochromic molecules are used to control polymerization through coherent bleaching fronts, providing large depths of cure and rapid build rates without the need for moving parts. The coupling of these photoswitches with resin mixtures containing orthogonal photo-crosslinking systems allows simultaneous and selective curing of multiple networks, providing access to 3D objects with chemically and mechanically distinct domains. The power of this approach is showcased through the one-step fabrication of bioinspired soft joints and mechanically reinforced "brick-and-mortar" structures.

Flexible magnetic composites for light-controlled actuation and interfaces

The interaction between light and matter has been long explored, leading to insights based on the modulation and control of electrons and/or photons within a material. An opportunity exists in optomechanics, where the conversion of radiation into material strain and actuation is currently induced at the molecular level in liquid crystal systems, or at the microelectromechanical systems (MEMS) device scale, producing limited potential strain energy (or force) in light-driven systems. We present here flexible material composites that, when illuminated, are capable of macroscale motion, through the interplay of optically absorptive elements and low Curie temperature magnetic materials. These composites can be formed into films, sponges, monoliths, and hydrogels, and can be actuated with light at desired locations. Light-actuated elastomeric composites for gripping and releasing, heliotactic motion, light-driven propulsion, and rotation are demonstrated as examples of the versatility of this approach.

3D-Printable Photochromic Molecular Materials for Reversible Information Storage

The formulation of advanced molecular materials with bespoke polymeric ionic-liquid matrices that stabilize and solubilize hybrid organic-inorganic polyoxometalates and allow their processing by additive manufacturing, is effectively demonstrated. The unique photo and redox properties of nanostructured polyoxometalates are translated across the scales (from molecular design to functional materials) to yield macroscopic functional devices with reversible photochromism. These properties open a range of potential applications including reversible information storage based on controlled topological and temporal reduction/oxidation of pre-formed printed devices. This approach pushes the boundaries of 3D printing to the molecular limits, allowing the freedom of design enabled by 3D printing to be coupled with the molecular tuneability of polymerizable ionic liquids and the photoactivity and orbital engineering possible with hybrid polyoxometalates.

Functional Polymers and Nanocomposites for 3D Printing of Smart Structures and Devices

Three-dimensional printing (3DP) has attracted a considerable amount of attention during the past years, being globally recognized as one of the most promising and revolutionary manufacturing technologies. Although the field is rapidly evolving with significant technological advancements, materials research remains a spotlight of interest, essential for the future developments of 3DP. Smart polymers and nanocomposites, which respond to external stimuli by changing their properties and structure, represent an important group of materials that hold a great promise for the fabrication of sensors, actuators, robots, electronics, and medical devices. The interest in exploring functional materials and their 3DP is constantly growing in an attempt to meet the ever-increasing manufacturing demand of complex functional platforms in an efficient manner. In this review, we aim to outline the recent advances in the science and engineering of functional polymers and nanocomposites for 3DP technologies. The report covers temperature-responsive polymers, polymers and nanocomposites with electromagnetic, piezoresistive and piezoelectric behaviors, self-healing polymers, light- and pH-responsive materials, and mechanochromic polymers. The main objective is to link the performance and functionalities to the fundamental properties, chemistry, and physics of the materials, and to the process-driven characteristics, in an attempt to provide a multidisciplinary image and a deeper understanding of the topic. The challenges and opportunities for future research are also discussed.

A self-powered porous ZnS/PVDF-HFP mechanoluminescent composite film that converts human movement into eye-readable light

This study reports on a self-powered mechanoluminescent flexible film that converts human movement into green, yellow, and white light that are visible to the naked eye. The film is simply a highly porous composite material that was prepared using a piezoelectric polymer and ZnS luminescent powders. The highly effective mechanoluminescence capabilities stem from both the film's porous structure and the strong interactions between poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) and ZnS particles. The porous film's sensitivity helps the conversion of mechanical disturbances into electrical energies and induces the electroluminescence of ZnS particles. The particle-film interactions induced a high β-phase, which is the most effective piezoelectric phase, in the PVDF-HFP film. Similar to polymeric materials, the composite film is highly processable and can be written into arbitrary shapes or patterns using a pipette or stamping techniques. Finger rubbing or ultrasonication makes the mechanoluminescence patterns readable. This composite mechanoluminescent film provides high potential for future applications in electronic skins, smart electronics, and information encryption techniques.

Mechano-Based Transductive Sensing for Wearable Healthcare

Wearable healthcare presents exciting opportunities for continuous, real-time, and noninvasive monitoring of health status. Even though electrochemical and optical sensing have already made great advances, there is still an urgent demand for alternative signal transformation in terms of miniaturization, wearability, conformability, and stretchability. Mechano-based transductive sensing, referred to the efficient transformation of biosignals into measureable mechanical signals, is claimed to exhibit the aforementioned desirable properties, and ultrasensitivity. In this Concept, a focus on pressure, strain, deflection, and swelling transductive principles based on micro-/nanostructures for wearable healthcare is presented. Special attention is paid to biophysical sensors based on pressure/strain, and biochemical sensors based on microfluidic pressure, microcantilever, and photonic crystals. There are still many challenges to be confronted in terms of sample collection, miniaturization, and wireless data readout. With continuing efforts toward solving those problems, it is anticipated that mechano-based transduction will provide an accessible route for multimode wearable healthcare systems integrated with physical, electrophysiological, and biochemical sensors.

Thermal-Responsive Polymers for Enhancing Safety of Electrochemical Storage Devices

Thermal runway constitutes the most pressing safety issue in lithium-ion batteries and supercapacitors of large-scale and high-power density due to risks of fire or explosion. However, traditional strategies for averting thermal runaway do not enable the charging-discharging rate to change according to temperature or the original performance to resume when the device is cooled to room temperature. To efficiently control thermal runaway, thermal-responsive polymers provide a feasible and reversible strategy due to their ability to sense and subsequently act according to a predetermined sequence when triggered by heat. Herein, recent research progress on the use of thermal-responsive polymers to enhance the thermal safety of electrochemical storage devices is reviewed. First, a brief discussion is provided on the methods of preventing thermal runaway in electrochemical storage devices. Subsequently, a short review is provided on the different types of thermal-responsive polymers that can efficiently avoid thermal runaway, such as phase change polymers, polymers with sol-gel transitions, and polymers with positive temperature coefficients. The results represent the important development of thermal-responsive polymers toward the prevention of thermal runaway in next-generation smart electrochemical storage devices.

Tunable shape memory polymer mold for multiple microarray replications

Shape memory polymer-based microarray with tunable wettability is fabricated, which can be employed as a smart mold for microstructure replications.

Cellulose nanofibers/polyurethane shape memory composites with fast water-responsivity

The PU/CNF nanocomposites display water-triggered fast shape memory ability, such as curling and unfolding, demonstrating tailored shape memory performance.