Livestock waste-to-bioenergy generation opportunities

Mitigation of greenhouse gas emissions in the production of fluid milk

Global climate change, driven by the buildup of greenhouse gas (GHG) emissions in the atmosphere, is challenging the dairy industries in the United States and throughout the world to develop sustainable initiatives to reduce their environmental impact. The U.S. dairy industry has committed to lowering the GHG emissions, primarily CH(4), N(2)O, and CO(2), in each sector of the fluid milk supply chain which extends from the farm, to the processing plant, and to distribution of the packaged product, where it is refrigerated by the retailer and then the consumer. This chapter provides an overview of the life cycle analysis (LCA) technique and its use in identifying the GHG emissions in each sector of the fluid milk supply chain, from cradle to grave, and the best practices and research that is currently being conducted to reduce or mitigate GHG emissions in each sector. We also discuss the use of on-farm and off-farm process simulation as tools for evaluating on-farm mitigation techniques, off-farm alternative processing scenarios, and use of alternative energy management practices.

Low temperature catalytic gasification of pig compost to produce H2 rich gas

The low temperature catalytic gasification of pig compost before and after acid washing was carried out to produce H2 rich gas using a two-stage fixed-bed reactor. Little effect of the minerals on the manure pyrolysis is determined. Under the presence of Ni/Al2O3 catalyst nearly all the tarry matters were cracked into H2, CO, CO2 and residual carbon. High H2 and CO yields were obtained by low temperature catalytic steam gasification. Acid washing results in the decrease in the content of the ease-hydrolyzed organic components, which volatilize at low temperature. The change in the gas yields from the manure during catalytic decomposition is in accordance with its pyrolysis behavior.

Preparation and characterization of bio-oils from internally circulating fluidized-bed pyrolyses of municipal, livestock, and wood waste

Fast pyrolyses of sewage sludge (SS), pig compost (PC), and wood chip (WC) were investigated in an internally circulating fluidized-bed to evaluate bio-oil production. The pyrolyses were performed at 500 °C and the bio-oil yields from SS, PC, and WC were 45.2%, 44.4%, and 39.7% (dried and ash-free basis), respectively. The bio-oils were analyzed with an elemental analyzer, Karl-Fischer moisture titrator, bomb calorimeter, Fourier transformation infrared spectrometer, gel permeation chromatograph, and gas chromatography/mass spectrometry. The results show that the bio-oil from SS is rich in aliphatic and organonitrogen species, while the bio-oil from PC exhibits higher caloric value due to its higher carbon content and lower oxygen content in comparison with that from SS. The bio-oils from SS and PC have similar chemical composition of organonitrogen species. Most of the compounds detected in the bio-oil from WC are organooxygen species. Because of its high oxygen content, low H/C ratio, and caloric value, the bio-oil from WC is unfeasible for use as fuel feedstock, but possible for use as chemical feedstock.

The potential impacts of biomass feedstock production on water resource availability

Biofuels are a major topic of global interest and technology development. Whereas bioenergy crop production is highly dependent on water, bioenergy development requires effective allocation and management of water. The objectives of this investigation were to assess the bioenergy production relative to the impacts on water resource related factors: (1) climate and weather impact on water supplies for biomass production; (2) water use for major bioenergy crop production; and (3) potential alternatives to improve water supplies for bioenergy. Shifts to alternative bioenergy crops with greater water demand may produce unintended consequences for both water resources and energy feedstocks. Sugarcane and corn require 458 and 2036 m(3) water/m(3) ethanol produced, respectively. The water requirements for corn grain production to meet the US-DOE Billion-Ton Vision may increase approximately 6-fold from 8.6 to 50.1 km(3). Furthermore, climate change is impacting water resources throughout the world. In the western US, runoff from snowmelt is occurring earlier altering the timing of water availability. Weather extremes, both drought and flooding, have occurred more frequently over the last 30 years than the previous 100 years. All of these weather events impact bioenergy crop production. These events may be partially mitigated by alternative water management systems that offer potential for more effective water use and conservation. A few potential alternatives include controlled drainage and new next-generation livestock waste treatment systems. Controlled drainage can increase water available to plants and simultaneously improve water quality. New livestock waste treatments systems offer the potential to utilize treated wastewater to produce bioenergy crops. New technologies for cellulosic biomass conversion via thermochemical conversion offer the potential for using more diverse feedstocks with dramatically reduced water requirements. The development of bioenergy feedstocks in the US and throughout the world should carefully consider water resource limitations and their critical connections to ecosystem integrity and sustainability of human food.

Bioelectrochemical ethanol production through mediated acetate reduction by mixed cultures

Biological acetate reduction with hydrogen is a potential method to convert wet biomass waste into ethanol. Since the ethanol concentration and reaction rates are low, this research studies the feasibility of using an electrode, in stead of hydrogen, as an electron donor for biological acetate reduction in conjunction of an electron mediator. Initially, the effect of three selected mediators on metabolic flows during acetate reduction with hydrogen was explored; subsequently, the best performing mediator was used in a bioelectrochemical system to stimulate acetate reduction at the cathode with mixed cultures at an applied cathode potential of -550 mV. In the batch test, methyl viologen (MV) was found to accelerate ethanol production 6-fold and increased ethanol concentration 2-fold to 13.5 +/- 0.7 mM compared to the control. Additionally, MV inhibited n-butyrate and methane formation, resulting in high ethanol production efficiency (74.6 +/- 6%). In the bioelectrochemical system, MV addition to an inoculated cathode led directly to ethanol production (1.82 mM). Hydrogen was coproduced at the cathode (0.0035 Nm(3) hydrogen m(-2) d(-1)), so it remained unclear whether acetate was reduced to ethanol by electrons supplied by the mediator or by hydrogen. As MV reacted irreversibly at the cathode, ethanol production stopped after 5 days.

Placing microalgae on the biofuels priority list: a review of the technological challenges

Microalgae provide various potential advantages for biofuel production when compared with 'traditional' crops. Specifically, large-scale microalgal culture need not compete for arable land, while in theory their productivity is greater. In consequence, there has been resurgence in interest and a proliferation of algae fuel projects. However, while on a theoretical basis, microalgae may produce between 10- and 100-fold more oil per acre, such capacities have not been validated on a commercial scale. We critically review current designs of algal culture facilities, including photobioreactors and open ponds, with regards to photosynthetic productivity and associated biomass and oil production and include an analysis of alternative approaches using models, balancing space needs, productivity and biomass concentrations, together with nutrient requirements. In the light of the current interest in synthetic genomics and genetic modifications, we also evaluate the options for potential metabolic engineering of the lipid biosynthesis pathways of microalgae. We conclude that although significant literature exists on microalgal growth and biochemistry, significantly more work needs to be undertaken to understand and potentially manipulate algal lipid metabolism. Furthermore, with regards to chemical upgrading of algal lipids and biomass, we describe alternative fuel synthesis routes, and discuss and evaluate the application of catalysts traditionally used for plant oils. Simulations that incorporate financial elements, along with fluid dynamics and algae growth models, are likely to be increasingly useful for predicting reactor design efficiency and life cycle analysis to determine the viability of the various options for large-scale culture. The greatest potential for cost reduction and increased yields most probably lies within closed or hybrid closed-open production systems.

Prospects for phosphorus recovery from poultry litter

Land disposal of poultry litter is an environmental concern often associated to excess phosphorus (P) in soils and potential water pollution in regions with intense poultry production. Although poultry litter can be moved off the farm and traded as fertilizer, its transportation becomes less economical with increasing distances from the farm. Thus, new litter management alternatives are needed to reduce the environmental impact of P litter application to land. This paper summarizes established and emerging alternative technologies in the U.S. that facilitate handling, concentration, and transporting of litter P. Furthermore, it examines the potential integration of technologies into poultry litter management systems that could reduce poultry litter volume and increase P content in litter byproducts. The adoption of alternative technologies may encourage new opportunities to produce bio-energy, fertilizer, and other valuable P byproducts from poultry litter while reducing environmental impact and promoting sustainable poultry production.

Advanced swine manure treatment and utilization in Brazil

Animal production has changed from subsistence to an industrial model, lowering production costs but giving rise to higher potential environmental impact. When the effluents are not correctly managed, serious pollution events can occur. In Brazil liquid manure is commonly stored in reception pits or covered lagoons (biodigestors), followed by land application as a biofertilizer. In some regions there is an excess of manure due to low soil support capacities, and in these cases new technologies have to be adopted to export or treat the excess effluent. Manure storage time in pits/covered lagoons and new polymers to separate the solid fraction have been studied in Brazil. Treatment technologies, like swine manure treatment systems (SMTS), have been developed from a technical and economical point of view to optimize the processes and give a technological alternative to pork producers increasing production while reducing environmental impact.

Thermochemical conversion of livestock wastes: carbonization of swine solids

Slow pyrolysis or carbonization promotes the conversion of animal manures such as swine manure into charcoal. In this paper, the carbonizing kinetics of swine solids taken from different treatment stages were investigated with a thermogravimetric analyzer. Compared to their biologically stabilized counterpart (lagoon sludge) with an activation energy of 160 kJ mol(-1), the activation energies for fresh swine solid samples such as homogenized flushed manure and dewatered solids were much lower between 92 and 95 kJ mol(-1). Compared to the kinetics of first order decomposition of cellulose, the pyrolytic decomposition of the swine manures were more complex with the reaction orders varying at 3.7 and 5.0. The two different mathematical methods employed in this paper yielded the similar values of activation energy (E) and pre-exponential factor (A), confirming the validity of these methods. The results of this study provide useful information for development of farm-scale swine solid carbonization process.

Integrated Constructed Wetlands (ICW) for livestock wastewater management

Social, economic and environmental coherence is sought in the management of livestock wastewater. Wetlands facilitate the biogeochemical processes that exploit livestock wastewater and provide opportunities to achieve such coherence and also to deliver on a range of ecosystem services. The Integrated Constructed Wetland (ICW) concept integrates three inextricably linked objectives: water quantity and quality management, landscape-fit to improve aesthetic site values and enhanced biodiversity. The synergies derived from this explicit integration allow one of the key challenges for livestock management to be addressed. An example utilizing twelve ICW systems from a catchment on the south coast of Ireland demonstrates that over an eight year period mean reduction of total and soluble phosphorus (molybdate reactive phosphorus) exceeded 95% and the mean removal of ammonium-N exceeded 98%. This paper reviews evidence regarding the capacity of ICWs to provide a coherent and sustainable alternative to conventional systems.

Carbon balance of anaerobic granulation process: carbon credit

The concept of carbon credit arose out of increasing awareness of the need to reduce emissions of greenhouse gases to combat global warming which was formalized in the Kyoto protocol. In addition to contribution to sustainable development with energy recovery in the form of methane, carbon credits can be claimed by application of advanced anaerobic processes in wastewater treatment for reducing emissions of greenhouse gases. As anaerobic granular systems are capable of handling high organic loadings concomitant with high strength wastewater and short hydraulic retention time, they could render much more carbon credits than other conventional anaerobic systems. This study investigated the potential carbon credit derived from laboratory-scale upflow anaerobic sludge blanket (UASB) reactors based on a carbon balance analysis. Methane emission reduction could be calculated by calculating the difference of UASB reactors and open lagoon treatment systems. Based on the 2.5l bench-scale reactor, the total CH(4) emissions reduction was calculated as 29 kg CO(2)/year. On scaling up to a typical full-scale anaerobic digester, the total CH(4) emissions reduction could achieve 46,420 tons CO(2) reduction/year. The estimated carbon credits would amount to 278,500 US$ per year by assuming a carbon price of 6 US$ per metric ton CO(2) reduction. The analysis postulated that it is financially viable to invest in advanced anaerobic granular treatment system from the revenue generated from carbon credits.