Anode catalysts for direct methanol fuel cells in acidic media: do we have any alternative for Pt or Pt-Ru?

Galvanic replacement of liquid metal galinstan with Pt for the synthesis of electrocatalytically active nanomaterials

The galvanic replacement reaction is a verstile method for the fabrication of bimetallic nanomaterials which is usually limited to solid precursors. Here we report on the galvanic replacement of liquid metal galinstan with Pt which predominantly results in the formation of a Pt5Ga1 material. During the galvanic replacement process an interesting phenomenon was observed whereby a plume of nanomaterial is ejected upwards from the centre of the liquid metal droplet into solution which is due to surface tension gradients on the liquid metal surface that induces surface convection. It was also found that hydrogen gas was liberated during the process facilitated by the formation of the Pt rich nanomaterial which is a highly effective catalyst for the hydrogen evolution reaction (HER). The material was characterised by scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy, X-ray diffraction and dynamic light scattering measurements. It was found that Pt5Ga1 was highly effective for the electrochemical oxidation of methanol and ethanol and outperformed a commercial Pt/C catalyst. Density functional theory calculations confirmed that the increased activity is due to the anti poisoning properties of the surface towards CO upon the incorporation of Ga atoms into a Pt catalyst. The use of liquid metals and galvanic replacement offers a simple approach to fabricating Ga based alloy nanomaterials that may have use in many other types of applications.

The in situ etching assisted synthesis of Pt-Fe-Mn ternary alloys with high-index facets as efficient catalysts for electro-oxidation reactions

Pt-Based alloys enclosed with high-index facets (HIFs) generally show much higher specific catalytic activities than their counterparts with low-index facets in electro-catalytic reactions. However, the exposure of a certain Pt surface would require a well-defined nanostructure, which usually can only be obtained at larger sizes. Therefore, a low dispersion of Pt atoms in Pt-based alloys with HIFs would affect the atomic utilization of Pt, resulting in most of these Pt-based alloys exhibiting lower mass activity than commercial Pt/C and Pt black catalysts for electro-catalytic reactions. Herein, we address a novel strategy to divide the surface areas of larger sized nanocrystals into small surface area nanocrystals by in situ etching Pt-Fe-Mn concave cubes (CNCs) while maintaining the morphology of the Pt-Fe-Mn alloys to improve the utilization of Pt atoms and thus increase the mass activity. Remarkably, the Pt-Fe-Mn unique concave cube (UCNC) nanocrystals (NCs) showed much higher specific and mass activities toward the methanol oxidation reaction (MOR) than the Pt-Fe-Mn CNCs, commercial Pt black and Pt/C. The kinetic analysis from Tafel plots indicated that UCNC Pt-Fe-Mn NCs had the lowest Tafel slope at whole potentials and the splitting of the first C-H bond of a CH3OH molecule with the first electron transfer was the rate-determining step at high potentials (above 0.45 V). In situ Fourier transform infrared reflection (FTIR) spectroscopic investigation at the molecular level indicated that methanol chemical absorption took place at a low potential of -0.2 V at the UCNC NC electrode. Meanwhile, much higher CO2 productivity was observed at the UCNC NC electrode, indicating the strong anti-poisoning ability of the UCNC Pt-Fe-Mn NCs during methanol electrooxidation. Furthermore, in the formic acid oxidation (FAOR) test, the activity and long-term durability of the Pt-Fe-Mn UCNC NCs were also found to be superior to those of the Pt-Fe-Mn CNCs, commercial Pt black and Pt/C. The enhanced catalytic performance in both the MOR and FAOR is most probably due to the unique HIF structure consisting of small sized particles, enhanced Pt utilization, the richness of crystalline defects and synergetic effects of Pt, Fe, and Mn metals. Our present work provides an insight into the rational design of Pt based alloys with HIFs to improve the catalytic performance of electro-catalytic reactions for fundamental study.

Three-dimensional catalyst systems from expanded graphite and metal nanoparticles for electrocatalytic oxidation of liquid fuels

Cheap and high-performance electrocatalysts are required for fuel cells. Herein, we present the application of three-dimensional (3D) catalyst systems for electrocatalytic oxidation of formic acid and methanol. These systems consist of cost-effective boron-doped expanded graphite (B-EG) as the support and palladium nanoparticles (NPs) or platinum/palladium bimetal NPs as the catalysts. The characterization of these 3D catalyst systems using scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray, and electrochemical techniques reveals that stable and efficient electrocatalytic methanol oxidation, achieved in a 3D catalyst system of B-EG and PdPt bimetal NPs (with a mass ratio of 1 : 1), is due to its big surface area, high conductivity, and an enhanced amount of exposed active sites from bimetal NPs. This price-reduced, stable, and efficient 3D catalyst system is thus promising to be employed for a large scale production of industrial direct methanol fuel cells.

Ultrathin PtNiM (M = Rh, Os, and Ir) Nanowires as Efficient Fuel Oxidation Electrocatalytic Materials

The development of new electrocatalysts with high activity and durability for alcohol oxidation is an emerging need of direct alcohol fuel cells. However, the commonly used Pt-based catalysts still exhibit drawbacks including limited catalytic activity, high overpotential, and severe CO poisoning. Here a general approach is reported for preparing ultrathin PtNiM (M = Rh, Os, and Ir) nanowires (NWs) with excellent anti-CO-poisoning ability and high activity. Owing to their superior nanostructure and optimal electronic interaction, the ultrathin PtNiM NWs show enhanced electrocatalytic performance for both methanol oxidation reaction (MOR) and ethanol oxidation reaction (EOR). The optimal PtNiRh NWs show mass activity of 1.72 A mg^-1 and specific activity of 2.49 mA cm^-2 for MOR, which are 3.17 and 2.79 times higher than those of Pt/C. In particular, the onset potentials of PtNiRh NWs for MOR and EOR shift down by about 65 and 85 mV compared with those of Pt/C. Density functional theory calculations further verify their high antipoison properties for MOR and EOR from both an electronic and energetic perspective. Facilitated by the introduction of Rh and Ni, the stable pinning of the Pt 5d band associated with electron-rich and depletion centers solves the dilemma between reactivity and anti-CO poisoning.

Trimetallic PtPdCo mesoporous nanopolyhedra with hollow cavities

The rational design of metallic mesoporous nanoarchitectures with hollow cavities offers an effective way to boost their performance in various catalytic fields. Herein, we report a facile two-step strategy for the fabrication of trimetallic PtPdCo mesoporous nanopolyhedra with hollow cavities (PtPdCo MHNPs), in which Pd@PtPdCo core-shell mesoporous nanopolyhedra (Pd@PtPdCo MNPs) are directly prepared by a simple chemical reduction reaction followed by etching of the Pd cores. The PtPdCo MHNPs show enhanced electrocatalytic activity and durability for the methanol oxidation reaction, enabled by their mesoporous and hollow nanoarchitectures coupled with trimetallic compositions.

Chemical Design of Palladium-Based Nanoarchitectures for Catalytic Applications

Palladium (Pd) plays an important role in numerous catalytic reactions, such as methanol and ethanol oxidation, oxygen reduction, hydrogenation, coupling reactions, and carbon monoxide oxidation. Creating Pd-based nanoarchitectures with increased active surface sites, higher density of low-coordinated atoms, and maximized surface coverage for the reactants is important. To address the limitations of pure Pd, various Pd-based nanoarchitectures, including alloys, intermetallics, and supported Pd nanomaterials, have been fabricated by combining Pd with other elements with similar or higher catalytic activity for many catalytic reactions. Herein, recent advances in the preparation of Pd-based nanoarchitectures through solution-phase chemical reduction and electrochemical deposition methods are summarized. Finally, the trend and future outlook in the development of Pd nanocatalysts toward practical catalytic applications are discussed.

Facile Wearable Vapor/Liquid Amphibious Methanol Sensor

Detection of methanol is a significant segment for body health and work safety in the production of chemical industry. However, there hardly exists highly selective methanol detection system with green environment for vapor or liquid adaptability, as well as large linear relationship. A facile wearable vapor/liquid amphibious electrochemical sensor for monitoring methanol has been carried out for the first time in this Article. This wearable methanol sensor was fabricated by using a simple screen-printing technology for accomplishing a microdevice platform, showing good linear relationship, high selectivity (multiple volatile chemical compounds), reliable repeatability, good stability, and excellent stretching and bending performance (nitrile glove-based sensor) without pretreatment or adding any polymers into inks. Owing to its good environmental adaptability of vapor or liquid and various sensing behaviors (high sensitivity and wide linear range) by being modified with different content of platinum catalyst, this methanol sensor would have tremendous potential application for environmental monitoring on smart wearable devices when employed based on various platforms (such as PET, cotton, and nitrile gloves).

Metallosupramolecular Polymer Precursor Design for Multi-Element Co-Doped Carbon Shells with Improved Oxygen Reduction Reaction Catalytic Activity

Heteroatom-doped carbon materials have been extensively studied in the field of electrochemical catalysis to solve the challenges of energy shortage. In particular, there is vigorous research activity in the design of multi-element co-doped carbon materials for the improvement of electrochemical performance. Herein, we developed a supramolecular approach to construct metallosupramolecular polymer hollow spheres, which could be used as precursors for the generation of carbon shells co-doped with B, N, F and Fe elements. The metallosupramolecular polymer hollow spheres were fabricated through a simple route based on the Kirkendall effect. The in situ reaction between the boronate polymer spheres and Fe3+ could easily control the component and shell thickness of the precursors. The as-prepared multi-element co-doped carbon shells showed excellent catalytic activity in an oxygen reduction reaction, with onset potential (Eonset) 0.91 V and half-wave (Ehalf-wave) 0.82 V vs reversible hydrogen electrode (RHE). The fluorine element in the carbon matrix was important for the improvement of oxygen reduction reaction (ORR) activity performance through designing the control experiment. This supramolecular approach may afford a new route to explore good activity and a low-cost catalyst for ORR.

Shaping well-defined noble-metal-based nanostructures for fabricating high-performance electrocatalysts: advances and perspectives

This review highlights recent advances in shaping protocols and structure-activity relationships of noble-metal-based catalysts with well-defined nanostructures in electrochemical reactions.

Synthesis of Pt@TiO2 nanocomposite electrocatalysts for enhanced methanol oxidation by hydrophobic nanoreactor templating

In this work Pt@TiO₂ nanocomposite electrocatalysts for methanol oxidation were synthesized using a one-pot process by hydrophobic nanoreactor templating.

Pt nanoparticles anchored over Te nanorods as a novel and promising catalyst for methanol oxidation reaction

Pt/Te nanorods exhibited excellent catalytic performance for methanol oxidation in both acidic and alkaline electrolytes.

Highly branched ultrathin Pt–Ru nanodendrites

Highly branched ultrathin Pt–Ru nanodendrites with an average thickness of 1.8 nm were prepared and exhibited enhanced MOR performance.

Self-assembly of Pt nanocrystals into three-dimensional superlattices results in enhanced electrocatalytic performance for methanol oxidation

A simple low-temperature solution approach was developed to directly realize a series of three-dimensional Pt nanocrystal superlattices composed of well-defined interior Pt nanocrystals for enhanced electrocatalytic performance for methanol oxidation.

Recent progress in Pt and Pd-based hybrid nanocatalysts for methanol electrooxidation

Hybrid nanomaterials can combine merits of different components and modulate electronic states of Pt and Pd based nanocrystals simultaneously.

Enhanced Photoinduced Electrocatalytic Oxidation of Methanol Using Pt Nanoparticle-Decorated TiO2-Polyaniline Ternary Nanofibers

Herein, perylene-3,4,9,10-tetracarboxylic acid-doped polyaniline (PTP) nanofibers with/without photoreactive anatase TiO₂ (TiO₂-PTP and PTP, respectively) have been successively synthesized and subsequently decorated by Pt nanoparticles (Pt NPs) to prepare Pt-PTP and Pt-TiO₂-PTP composites. High-resolution transmission electron microscopy confirms the presence of ∼3 nm spherical-shaped Pt NPs on both the composites along with TiO₂ on Pt-TiO₂-PTP. Pt loading on the composites is deliberately kept similar to compare the methanol electro-oxidation in the two composites. The Pt nanocomposites along with the precursor polyanilines are characterized by optical characterization, X-ray diffraction study, X-ray fluorescence spectroscopy, and Raman spectroscopy. The ternary composite-modified (Pt-TiO₂-PTP) electrode demonstrates high electrocatalytic performance for methanol oxidation reaction in acid medium than Pt-PTP and Pt-TiO₂. The higher electrochemical surface area (1.7 times), high forward/backward current ratio, and the higher CO tolerance ability for Pt-TiO₂-PTP make it a superior catalyst for methanol oxidation reaction in the electrochemical process than Pt-PTP. Moreover, the catalytic activity of Pt-TiO₂-PTP is further enhanced significantly with light irradiation. The cooperative effects of photo- and electrocatalysis on methanol oxidation reaction in Pt-TiO₂-PTP enhance the methanol oxidation catalytic activity approximately 1.3 times higher in light illumination than in dark. Therefore, the present work will be proficient to get a light-assisted sustainable approach for developing the methanol oxidation reaction activity of Pt NP-containing catalysts in direct methanol fuel cells.

Porous platinum-silver bimetallic alloys: surface composition and strain tunability toward enhanced electrocatalysis

Promoting surface strains in heterogeneous catalysts and heteroatomic interactions in alloying offer an effective strategy for the development of electrocatalysts with greatly enhanced activity. In this work, we design platinum-silver nanotubes (PtAg NTs) with tunable surface compositions by a controlled galvanic replacement reaction of well-defined Ag nanowires (NWs). The optimized and porous PtAg NTs (PtAg-4 NTs), with the Pt5Ag3 surface composition and (111) facet-dominant surface features, exhibit an extraordinary oxygen reduction reaction (ORR) activity that reaches a specific activity of 1.13 mA cm-2 and a mass activity of 0.688 A mg-1Pt at 0.9 V versus a reversible hydrogen electrode (RHE), which are 4.5 times and 4.3 times those of commercial Pt/C catalysts (0.25 mA cm-2 and 0.16 A mg-1Pt). Moreover, PtAg-4 NTs/C can endure under the ORR conditions over the course of 10 000 cycles with negligible activity decay. Remarkably, density functional theory simulations reveal that the porous PtAg-4 NTs exhibit enhanced adsorption interaction with adsorbates, attributed to the catalytically active sites on high-density (111) facets and modulation of the surface strain, further boosting the ORR activity and durability.

Random Alloyed versus Intermetallic Nanoparticles: A Comparison of Electrocatalytic Performance

As synthetic methods advance for metal nanoparticles, more rigorous studies of structure-function relationships can be made. Many electrocatalytic processes depend on the size, shape, and composition of the nanocatalysts. Here, the properties and electrocatalytic behavior of random alloyed and intermetallic nanoparticles are compared. Beginning with an introduction of metallic nanoparticles for catalysis and the unique features of bimetallic compositions, the discussion transitions to case studies of nanoscale electrocatalysts where direct comparisons of alloy and intermetallic compositions are undertaken for methanol electrooxidation, formic acid electrooxidation, the oxygen reduction reaction, and the electroreduction of carbon dioxide (CO2 ). Design and synthesis strategies for random alloyed and intermetallic nanoparticles are discussed, with an emphasis on Pt-M and Cu-M compositions as model systems. The differences in catalytic performance between alloys and intermetallic nanoparticles are highlighted in order to provide an outlook for future electrocatalyst design.

Hierarchical concave layered triangular PtCu alloy nanostructures: rational integration of dendritic nanostructures for efficient formic acid electrooxidation

The rational construction of multi-dimensional layered noble metal nanostructures is a great challenge since noble metals are not layer-structured materials. Herein, we report a one-pot hydrothermal synthetic method for PtCu hierarchical concave layered triangular (HCLT) nanostructures using dl-carnitine, KI, poly(vinylpyrrolidone), CuCl2, and H2PtCl6. The PtCu HCLT nanostructure is comprised of multilayered triangular dendrites. Its layer number is tunable by changing dl-carnitine concentrations, and the concavity/convexity of the PtCu triangle nanostructures is tunable by changing the H2PtCl6/CuCl2 ratio or KI concentrations. Hierarchical trigonal bipyramid nanoframes are also obtained under certain conditions. Because of its advantageous nanostructure and bimetallic synergetic effect, the obtained PtCu HCLT nanostructure exhibits enhanced electrocatalytic activity and prolonged stability to formic acid oxidation compared to commercial Pt black, Pd/C and some other nanostructures.

Comparative Physicochemical and Electrochemical Characterization of the Structure and Composition of Thin Pd Binary and Ternary Codeposits with Pt, Ru, and Rh

Pd-Ru, Pd-Rh, Pd-Pt-Ru, and Pd-Rh-Ru electrodes were prepared as thin layers by potentiostatic codeposition or chemical co-precipitation of metals from baths containing mixtures of chloride salts. The formation of substitutional solid solutions, with lattice parameters smaller than that of pure Pd, was confirmed by X-ray diffraction (XRD). The compositions at various levels of sample volume and thickness were analyzed by inductively coupled plasma atomic emission spectroscopy (ICP-AES), energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), and also electrochemically by cyclic voltammetry (CV) in 0.5 M H₂SO₄. The differences between surface, subsurface, and bulk compositions were compared for various systems in a wide composition spectrum.

Direct synthesis of bimetallic PtCo mesoporous nanospheres as efficient bifunctional electrocatalysts for both oxygen reduction reaction and methanol oxidation reaction

The engineering of electrocatalysts with high performance for cathodic and/or anodic catalytic reactions is of great urgency for the development of direct methanol fuel cells. Pt-based bimetallic alloys have recently received considerable attention in the field of fuel cells because of their superior catalytic performance towards both fuel molecule electro-oxidation and oxygen reduction. In this work, bimetallic PtCo mesoporous nanospheres (PtCo MNs) with uniform size and morphology have been prepared by a one-step method with a high yield. The as-made PtCo MNs show superior catalytic activities for both oxygen reduction reaction and methanol oxidation reaction relative to Pt MNs and commercial Pt/C catalyst, attributed to their mesoporous structure and bimetallic composition.

Ultrafine Pt Nanoparticles and Amorphous Nickel Supported on 3D Mesoporous Carbon Derived from Cu-Metal-Organic Framework for Efficient Methanol Oxidation and Nitrophenol Reduction

The development of novel strategy to produce new porous carbon materials is extremely important because these materials have wide applications in energy storage/conversion, mixture separation, and catalysis. Herein, for the first time, a novel 3D carbon substrate with hierarchical pores derived from commercially available Cu-MOF (metal-organic framework) (HKUST-1) through carbonization and chemical etching has been employed as the catalysts' support. Highly dispersed Pt nanoparticles and amorphous nickel were evenly dispersed on the surface or embedded within carbon matrix. The corresponding optimal composite catalyst exhibits a high mass-specific peak current of 1195 mA mg^-1 Pt and excellent poison resistance capacity ( I_F/ I_B = 1.58) for methanol oxidation compared to commercial Pt/C (20%). Moreover, both composite catalysts manifest outstanding properties in the reduction of nitrophenol and demonstrate diverse selectivities for 2/3/4-nitrophenol, which can be attributed to different integrated forms between active species and carbon matrix. This attractive route offers broad prospects for the usage of a large number of available MOFs in fabricating functional carbon materials as well as highly active carbon-based electrocatalysts and heterogeneous organic catalysts.

Highly Ordered Hierarchical Pt and PtNi Nanowire Arrays for Enhanced Electrocatalytic Activity toward Methanol Oxidation

Highly ordered hierarchical Pt and PtNi nanowire arrays were prepared using CdS hierarchical nanowire arrays (HNWAs) as sacrificial templates and demonstrated high electrochemical active surface areas. For the resulting Pt HNWAs sample, the peak current for methanol oxidation at +0.74 V was almost 1 order of magnitude higher than that of Pt solid nanowire arrays prepared in a similar manner but without the use of CdS template, and the addition of a Ni cocatalyst effectively enhanced the tolerance against CO poisoning. The results demonstrated that highly ordered Pt and PtNi HNWAs may be exploited as promising anode catalysts in the application of direct methanol fuel cells.

Hollow PdCo alloy nanospheres with mesoporous shells as high-performance catalysts for methanol oxidation

Monodisperse hollow mesoporous PdCo alloy nanospheres are prepared via a simple galvanic replacement reaction. The as-prepared PdCo hollow nanospheres have small diameter, such as Pd₇₈Co₂₂ nanospheres of diameter about 25 nm and mesoporous shells about 4-5 nm. The Pd₇₈Co₂₂ hollow mesoporous nanospheres possess the largest electrochemical active surface areas (ECSA, 53.91 m² g^-1), mass activity (1488 mA mg^-1) and specific activity (2.76 mA cm^-2) towards to methanol oxidation relative to the Pd₆₈Co₃₂, Pd₉₂Co₈ hollow mesoporous nanospheres and commercial Pd/C catalysts. Moreover, the activity of Pd₇₈Co₂₂ after long-term stability tests is still the best and even better than those of fresh Pd₆₈Co₃₂ and commercial Pd/C catalysts. The PdCo catalysts not only effectively reduce the Pd usage by forming hollow structure, but also fully realize the Pd-Co alloying effects for enhancing the methanol oxidation catalytic performance.

Dilute Au-Containing Ag Nanosponges as a Highly Active and Durable Electrocatalyst for Oxygen Reduction and Alcohol Oxidation Reactions

Zero-dimensional nanoparticles (NPs) have been demonstrated as the promising class of catalysts for various chemical and electrochemical reactions. However, the emerging Au-Ag NP catalysts suffer from single functionality, limited activity enhancement, and unsatisfactory stability problems. Here, we report a facile kinetically controlled solution method to prepare a new class of Au-Ag nanoporous sponges (NSs) composed of three-dimensional networks without using additional stabilizing agents at room temperature. The unexpected shift of the d-band center in our Au-Ag NSs was observed for the first time in Au-Ag bimetallic systems, which effectively activates the Au-Ag NSs for electrochemical reactions. The robust electronic effect coupled with abundant accessible active sites from the hierarchically porous architecture make the bare Au-Ag NSs a superior multifunctional catalyst for oxygen reduction, ethylene glycol (EG) oxidation, and glucose oxidation reactions compared to the commercial Pt/C electrocatalyst in alkaline medium. The optimized AuAg_3.2 NSs deliver a mass activity of 1.26 A mg_Au^-1 toward oxygen reduction reaction, which is ∼8.2 times as high as that of the Pt/C electrocatalyst, simultaneously showing outstanding stability with negligible activity decay after 10 000 cycles. For the anodic reactions, these AuAg_3.2 NSs show extremely high activity and stability toward both EG and glucose catalytic oxidation reactions with a higher mass activity of 7.58 and 1.48 A mg_Au^-1, about 3- and 18.5-fold enhancement than Pt/C, respectively. This work provides important insights into the structural design, performance optimization, and cost reduction to promote the practical applications of liquid fuel cells.