Bioinspired Interfaces with Superwettability: From Materials to Chemistry

Ferromagnetic Liquid Droplet on a Superhydrophobic Surface for the Transduction of Mechanical Energy to Electricity Based on Electromagnetic Induction

Ferromagnetic liquids undergo reversible magnetization changes upon varying external magnetic field levels. The movement of ferromagnetic liquid droplets across a coil under an external magnetic field holds promise as an energy transducer from mechanical force to electricity; however, it suffers from an adhesive issue between the ferromagnetic liquid and the solid pedestal. We introduce a superhydrophobic support that uses antiwetting surfaces to remarkably reduce adhesion during the movement of ferromagnetic liquid droplets. Maxwell numerical simulation was utilized to analyze the working mechanism and improve further electrical outputs. By controlling the droplet size, the strength of the magnetic bottom and the tilting speed of the test condition, we generated a ferromagnetic liquid droplet-based superhydrophobic magnetoelectric energy transducer (FLD-SMET) that can convert vibrational energy to electricity. When a 100 μL ferromagnetic liquid droplet was used for FLD-SMET under a 13 mT magnetic field, an electrical voltage response of 280 μV and electrical current response of ∼7.5 μA were generated using a shaking machine with a tilting speed of 9.5°/s. We thus show that such a device can serve as a self-powered light buoy floating on a water surface. Our study presents an applied concept for the design of droplet-based energy harvesters to convert surrounding vibrational energy to electricity.

Innovative fouling-resistant materials for industrial heat exchangers: a review

Fouling of heat exchangers (HEs) has become a major concern across the industrial sector. Fouling is an omnipresent phenomenon but is particularly prevalent in the dairy, oil, and energy industries. Reduced energy performance that results from fouling represents significant operating loss in terms of both maintenance and impact on product quality and safety. In most industries, cleaning or replacing HEs are currently the only viable solutions for controlling fouling. This review examines the latest advances in the development of innovative materials and coatings for HEs that could mitigate the need for costly and frequent cleaning and potentially extend their operational life. To better understand the correlation between surface properties and fouling occurrence, we begin by providing an overview of the main mechanisms underlying fouling. We then present selected key strategies, which can differ considerably, for developing antifouling surfaces and conclude by discussing the current trends in the search for ideal materials for a range of applications. In our presentation of all these aspects, emphasis is given wherever possible to the potential transfer of these innovative surfaces from the laboratory to the three industries most concerned by HE fouling problems: food, petrochemicals, and energy production.

Ultrasensitive and Simultaneous Detection of Multielements in Aqueous Samples Based on Biomimetic Array Combined with Laser-Induced Breakdown Spectroscopy

Ultrasensitive detection of metallic elements in liquids has attracted considerable attention in fields such as environmental pollution monitoring and drinking water quality control. Hence, it is of great significance to develop a sensitive and simultaneous detection strategy for multiple metal elements in liquid. Laser-induced breakdown spectroscopy (LIBS) technology shows unique advantages because of its simple, rapid, and real-time in situ detection, but the laser energy will be greatly attenuated in the liquids; thus, the sensitivity of LIBS for direct detection of metal elements in liquid samples will decrease sharply. In this study, inspired by the structure of Stenocara beetle's back, a superhydrophobic biomimetic interface with hydrophilic array was prepared for enriching low-concentration targets into detection regions, and the biomimetic array LIBS (BA-LIBS) was successfully established. The ultrasensitive and simultaneous detection of nine metal elements in drinking water was realized based on the effective enrichment method. The limits of detection of the nine metal elements in mixed solution ranged from 8.3 ppt to 13.49 ppb. With these excellent properties, this facile and ultrasensitive BA-LIBS strategy might provide a new idea for the prevention and control of metal hazards in the liquid environment.

Review on the recent development of durable superhydrophobic materials for practical applications

Biomimetic superhydrophobic surfaces show great potential in oil-water separation, anti-icing and self-cleaning. However, due to the instability caused by its fragile structure and non-durable superhydrophobicity, it is difficult to apply them in the actual field. Here, by introducing surface wettability and analysing the mechanism of superhydrophobic failure, it is concluded that the reason for the failure of the superhydrophobic surface comes from the transition of the surface energy and the hysteresis of the contact angle (CA). On the basis of this analysis, it is concluded that the principle of designing a durable superhydrophobic surface is to satisfy one of the following three points: improving the binding force between molecules, introducing durable materials and improving chemical durability. On this basis, a variety of preparation methods are proposed, such as assembly method and spray/dip coating method, and the design and preparation of a self-healing surface inspired by nature will also be included in the introduction. Last but not least, the preparation and application of a durable super-hydrophobic surface in oil-water separation, anti-icing and self-cleaning are also introduced in detail. This review reveals the conclusions and prospects of durable superhydrophobic surfaces, and aims to inspire more researchers to invest in this research.

Conformal Self-Assembly of Nanospheres for Light-Enhanced Airtightness Monitoring and Room-Temperature Gas Sensing

The fabrication of conformal nanostructures on microarchitectures is of great significance for diverse applications. Here a facile and universal method was developed for conformal self-assembly of nanospheres on various substrates including convex bumps and concave holes. Hydrophobic microarchitectures could be transferred into superhydrophilic ones using plasma treatment due to the formation of numerous hydroxyl groups. Because of superhydrophilicity, the nanosphere suspension spread on the microarchitectures quickly and conformal self-assembly of nanospheres can be realized. Besides, the feature size of the conformal nanospheres on the substrates could be further regulated by plasma treatment. After transferring two-dimensional tungsten disulfide sheets onto the conformal nanospheres, the periodic nanosphere array was demonstrated to be able to enhance the light harvesting of WS2. Based on this, a light-enhanced room-temperature gas sensor with a fast recovery speed (<35 s) and low detecting limit (500 ppb) was achieved. Moreover, the WS2-covered nanospheres on the microarchitectures were very sensitive to the changes in air pressure due to the formation of suspended sheets on the convex bumps and concave holes. A sensitive photoelectronic pressure sensor that was capable of detecting the airtightness of vacuum devices was developed using the WS2-decorated hierarchical architectures. This work provides a simple method for the fabrication of conformal nanospheres on arbitrary substrates, which is promising for three-dimensional microfabrication of multifunctional hierarchical microarchitectures for diverse applications, such as biomimetic compound eyes, smart wetting surfaces and photonic crystals.

Porous Layer-by-Layer Films Assembled Using Polyelectrolyte Blend to Control Wetting Properties

Porous layer-by-layer (LbL) films have been employed for the implementation of superwetting surfaces, but they are limited to the LbL films consisting of only two oppositely charged polyelectrolytes. In this study, LbL films were assembled using a cationic polymer blend of branched poly(ethylene imine) (BPEI) and poly(allylamine hydrochloride) (PAH), and anionic poly(acrylic acid); they were then acid-treated at pH 1.8-2.0 to create a porous structure. The films of 100% BPEI exhibited a relatively smooth surface, whereas those of the 100% PAH exhibited porous surfaces. However, various surface morphologies were obtained when BPEI and PAH were blended. When coated with fluorinated silane, films with 50% and 100% PAH exhibited relatively higher water contact angles (WCAs). In particular, films with 50% PAH exhibited the highest WCA of 140-150° when treated at pH 1.8. These fluorinated films were further infused with lubricant oil to determine their feasibility as slippery surfaces. The water and oil sliding angles were in the range of 10-20° and 5-10°, respectively. Films prepared with the BPEI/PAH blend showed lower water slide angles than those prepared with 100% BPEI or PAH. Acid treatment of LbL films assembled using a polyelectrolyte blend can effectively control surface morphologies and can potentially be applied in superwetting.

Vascular cell behavior on heparin-like polymers modified silicone surfaces: The prominent role of the lotus leaf-like topography

Vascular cell behavior on material surfaces, such as heparin-like polymers, can be affected by the surface chemical composition and surface topological structure. In this study, the effects of heparin-like polymers and lotus leaf-like topography on surface vascular cell behavior are considered. By combining multicomponent thermo-curing and replica molding, a polydimethylsiloxane surface containing bromine (PDMS-Br) with lotus leaf-like topography is obtained. Heparin-like polymers with different chemical compositions are grafted onto PDMS-Br surfaces using visible-light-induced graft polymerization. Compared with unmodified PDMS-Br, surfaces modified by sulfonate-containing polymers are more friendly to vascular cells, while those modified by a glyco-polymer are much more resistant to vascular cells. The introduction of lotus leaf-like topography results in different degrees of decrease in cell density on different heparin-like polymer-modified surfaces. In addition, the combination of heparin-like polymers and lotus leaf-like topography results in the change in protein adsorption, indicating that the two factors may affect the surface vascular cell behavior by affecting the adsorption of relative proteins. The combination of bionic surface topography and different chemical components of heparin-like polymers on material surfaces suggests a new way of engineering cell-material interactions.

Water/gas separation based on the selective bubble-passage effect of underwater superaerophobic and superaerophilic meshes processed by a femtosecond laser

To solve the problems caused by tiny bubbles in liquids and the difficulties involved in collecting useful gas underwater, this paper proposes a method to separate bubbles from water by integrating underwater superaerophobic and superaerophilic porous membranes, including bubble removal and collection methods. Inspired by fish scales and lotus leaves, underwater superaerophobic microstructures and underwater superaerophilic microstructures are prepared on a stainless steel (SS) mesh by femtosecond laser processing, respectively. The as-prepared underwater superaerophobic mesh has an anti-bubble ability, while the underwater superaerophilic mesh has a bubble-absorption ability in water. Based on the different dynamic behavior of bubbles on these two kinds of superwetting meshes, efficient water/bubble separation is achieved by using laser-induced superwetting meshes. Tiny bubbles can be completely removed from the water flow in a pipe or easily collected. Such water/gas separation methods based on underwater superaerophobic and superaerophilic porous membranes provide an effective way to prevent the damage caused by bubbles and to collect the available gas in liquids, which has great potential applications in energy utilization, environmental protection, medical and health care, microfluidic chips, chemical manufacturing, agricultural breeding, and so on.

Multifunctional Textiles Based on Three-Dimensional Hierarchically Structured TiO2 Nanowires

The development of three-dimensional (3D) micro-/nanostructures with multiscale hierarchy offers new potential for the improvement of the pristine textile properties. In this work, a polyester fabric coated with 3D hierarchically structured rutile TiO₂ nanowires (THNWP) was fabricated by a facile hydrothermal strategy. The THNWP samples exhibit markedly improved photocatalytic activities and antibacterial properties owing to their 3D hierarchical architecture constructed by one-dimensional nanowire structures, good crystallinity, excellent light-harvesting capability, and fast electron-transfer rate. Furthermore, the unique 3D hierarchical nanostructures also combine with the monofilament to produce ternary-scale hierarchy, which endows the fabric surface with outstanding superamphiphobicity after further facile fluorination treatment. The supportive air-pockets trapped within the unique ternary-scale architectures are proved to be the crucial factor in the achievement of high liquid repellency, and the highest performing superamphiphobic surface is capable of repelling liquids down to a minimal surface tension of 23.4 mN m^-1. We envision that our findings may possess great potential in the bottom-up design of high-performance textiles.

Surface-functionalised materials for microplastic removal

Microplastic (MP) pollution is a matter of great concern attracting increasing attention due to its adverse effects on the environment. Different technologies and methodologies have been developed to remove these pollutants. Herein, we focus on a promising environmental solution that involves surface modification to change the wettability properties of MPs or solid materials by conferring superhydrophobicity and superoleophilicity to increase the selectivity for MP separation. Both processes can be used to selectively separate MPs because of the changes in the wettable properties of the MP or by changing the oil used in the case of superhydrophobic surfaces. We show two distinct methods based on changing the wettability properties of surfaces that could lead to innovative and environmental applications. We also discuss some of the challenges that need to be overcome.

Polydopamine Nanocluster Embedded Nanofibrous Membrane via Blow Spinning for Separation of Oil/Water Emulsions

Developing a porous separation membrane that can efficiently separate oil-water emulsions still represents a challenge. In this study, nanofiber membranes with polydopamine clusters polymerized and embedded on the surface were successfully constructed using a solution blow-spinning process. The hierarchical surface structure enhanced the selective wettability, superhydrophilicity in air (≈0°), and underwater oleophobicity (≈160.2°) of the membrane. This membrane can effectively separate oil-water emulsions, achieving an excellent permeation flux (1552 Lm-2 h-1) and high separation efficiency (~99.86%) while operating only under the force of gravity. When the external driving pressure was increased to 20 kPa, the separation efficiency hardly changed (99.81%). However, the permeation flux significantly increased to 5894 Lm-2 h-1. These results show that the as-prepared polydopamine nanocluster-embedded nanofiber membrane has an excellent potential for oily wastewater treatment applications.

Si3N4 Nanofibrous Aerogel with In Situ Growth of SiOx Coating and Nanowires for Oil/Water Separation and Thermal Insulation

Nanofibrous aerogels constructed by ceramic fiber components (CNFAs) feature lightweight, compressibility, and high-temperature resistance, which are superior to brittle ceramic aerogels assembled from nanoparticles. Up to now, in order to obtain CNFAs with stable framework and multifunctionality such as hydrophobicity and gas absorption, it is necessary to perform binding and surface modification processes, respectively. However, the microstructure as well as properties of CNFAs are deteriorated by the direct addition of binders and modifiers. To tackle these problems, we introduced a unique low-temperature (100 °C) chemical vapor deposition method (LTCVD) to achieve the cross-linking and hydrophobization of Si₃N₄ CNFA in only one step. More importantly, during the LTCVD process, SiO_x coatings and nanowire arrays were in situ formed via vapor-solid (VS) and vapor-liquid-solid (VLS) mechanisms on the surface and intersection of Si₃N₄ nanofibers, which cemented the aerogel framework, endowed it with hydrophobicity, and improved its oxidation resistance at high temperature. Compared to most of its counterparts, the Si₃N₄/SiO_x CNFA exhibited better mechanical properties, higher capability of oil/water separation (33-76 g·g^-1), lower thermal conductivity (0.0157 W/m·K^-1), and superior structural stability in a wide temperature range of -196-1200 °C. This work not only presents an excellent Si₃N₄/SiO_x CNFA for the first time but also provides fresh insights for the exquisite preparation strategy of CNFAs.

Liquid-Infused Microgrooved Slippery Surface Ablated by One-Step Laser Irradiation for Underwater Bubble Directional Manipulation and Anisotropic Spreading

A pitcher plant is a kind of liquid-infused porous surface that imparts an excellent directional manipulation ability to in-air droplets or underwater bubbles, so it has attracted researchers' attention in both academic and industrial issues. In this work, a kind of liquid-infused anisotropic microgrooved slippery surface (LIAMSS) was fabricated through one-step femtosecond laser irradiation and lubricant coating technology. On the inclined LIAMSS, the underwater bubbles show great directional motion and anisotropic spreading ability under the effect of buoyancy. It should be noted that the interaction between the air and the lubricant layer plays a dominant role in determining the attachment and the movement of the underwater bubble, which could be ascribed to the competition between the adhesion resistance induced by contact angle hysteresis and the drive force induced by buoyancy. Additionally, the bubble shows obvious anisotropy on the LIAMSS with the increase in volume because of the restriction of the slippery area, and the bubble contact angle perpendicular to the grooved region is about 88^○ when the bubble volume is 5 μL. We believe that the present findings would accelerate the application of this kind of bubble slippery surface in underwater gas collection and tail gas treatment.

Artificial Leaf for Switchable Droplet Manipulation

Droplet manipulation plays an important role in scientific research, daily life, and practical production such as biological and chemical analysis. Inspired by the structure and function of three typical leaf veins, the bionic texture was replicated by the template method, and the artificial leaf was selectively treated by nanoparticles to obtain a quasi-three-dimensional hybrid superhydrophobic-hydrophilic surface. When the droplet touches the surface of the leaf, it will be attracted to the bottom of the main vein from different directions even in horizontal conditions due to the Laplace pressure gradient and energy gradient. The simulation analysis demonstrates that the reason for directional transportation is the energy gradient of the droplets on the different levels of veins, including the thin veins, lateral veins, and main vein. Meanwhile, the experimental result of water collection also showed an outstanding directional transportation effect and excellent water collection efficiency. In addition, when the sample is tilted upside down, the droplet will flow back to the main vein along the lateral vein and then flow down the main vein, showing a good droplet pumping effect. Therefore, the directional and polydirectional transportation of droplets on the same sample is successfully realized, and the conversion between executing single and multiple tasks simultaneously can be realized only by upright and inverted samples. This work provided a new strategy for directional and polydirectional water manipulation, water collection, directional drainage, and microfluidic devices.

Stretchable dual cross-linked silicon elastomer with a superhydrophobic surface and fast triple self-healing ability at room temperature

Stretchable elastomers with superhydrophobic surfaces have potential applications in wearable electronics. However, various types of damage inevitably occur on these elastomers in actual application, resulting in the deterioration of the superhydrophobic properties. In this work, superhydrophobic elastomers (HB-imine-BZn-PDMS), was fabricated by employing a dual-layered structure. The bottom layer was a silicon elastomer (imine-BZn-PDMS) with an imine/coordination dual cross-linked structure and room temperature self-healing efficiency of 94%. The top layer was imine-BZn-PDMS/silica nanocomposites to provide superhydrophobic properties. The HB-imine-BZn-PDMS elastomer exhibited fast triple self-healing ability at room temperature toward surface oxidation/decomposition, ruptures, or pinholes, and high durability under abrasion and stretching. The dual dynamic bonds of imine-BZn-PDMS enabled fast recovery of superhydrophobicity in 20 min at room temperature via bond exchange, after generating pinholes across the elastomer. Following surface chemical damage, the HB-imine-BZn-PDMS elastomer also exhibited fast (40 min) room-temperature self-healing ability, which is superior to that of most current self-healing superhydrophobic materials.

Silanization of a Metal-Polyphenol Coating onto Diverse Substrates as a Strategy for Controllable Wettability with Enhanced Performance to Resist Acid Corrosion

Wettability is a crucial characteristic of materials that plays a vital role in surface engineering. Surface modification is the key to changing the wettability of materials, and a simple and universal modification approach is being extensively pursued by researchers. Recently, metal-phenolic networks (MPNs) have been widely studied because they impart versatility and functionality in surface modification. However, an MPN is not stable for long periods, especially under acidic conditions, and is susceptible to pollution by invasive species. Spurred by the versatility of MPNs and various functionalities achieved by silanization, we introduce a general strategy to fabricate functionally stable coatings with controllable surface wettability by combining the two methods. The formation process of MPN and silane-MPN coatings was characterized by spectroscopic ellipsometry (SE), UV-visible-near-infrared (UV-vis-NIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), atomic force microscopy (AFM), water contact angle (WCA), etc. We found that the stability of the MPN was greatly enhanced after silanization, which is attributed to the cross-linking effect that occurs between silane and the MPN, namely, the cross-linking protection produced in this case. Additionally, the wettability of an MPN can be easily changed through our strategy. We trust that our strategy can further extend the applications of MPNs and points toward potential prospects in surface modification.

A State-of-the-Art of Functional Scaffolds for 3D Nervous Tissue Regeneration

Exploring and developing multifunctional intelligent biomaterials is crucial to improve next-generation therapies in tissue engineering and regenerative medicine. Recent findings show how distinct characteristics of in situ microenvironment can be mimicked by using different biomaterials. In vivo tissue architecture is characterized by the interconnection between cells and specific components of the extracellular matrix (ECM). Last evidence shows the importance of the structure and composition of the ECM in the development of cellular and molecular techniques, to achieve the best biodegradable and bioactive biomaterial compatible to human physiology. Such biomaterials provide specialized bioactive signals to regulate the surrounding biological habitat, through the progression of wound healing and biomaterial integration. The connection between stem cells and biomaterials stimulate the occurrence of specific modifications in terms of cell properties and fate, influencing then processes such as self-renewal, cell adhesion and differentiation. Recent studies in the field of tissue engineering and regenerative medicine have shown to deal with a broad area of applications, offering the most efficient and suitable strategies to neural repair and regeneration, drawing attention towards the potential use of biomaterials as 3D tools for in vitro neurodevelopment of tissue models, both in physiological and pathological conditions. In this direction, there are several tools supporting cell regeneration, which associate cytokines and other soluble factors delivery through the scaffold, and different approaches considering the features of the biomaterials, for an increased functionalization of the scaffold and for a better promotion of neural proliferation and cells-ECM interplay. In fact, 3D scaffolds need to ensure a progressive and regular delivery of cytokines, growth factors, or biomolecules, and moreover they should serve as a guide and support for injured tissues. It is also possible to create scaffolds with different layers, each one possessing different physical and biochemical aspects, able to provide at the same time organization, support and maintenance of the specific cell phenotype and diversified ECM morphogenesis. Our review summarizes the most recent advancements in functional materials, which are crucial to achieve the best performance and at the same time, to overcome the current limitations in tissue engineering and nervous tissue regeneration.

Impact of Surface Hydrophilicity on Electrochemical Water Splitting

The activity of electrocatalysts can be improved by modifying their electronic structures and surface morphologies. In electrochemical reactions with gas evolution, the performance of an electrocatalyst is also affected by how easily gas bubbles depart from an electrocatalyst surface. However, it is difficult to quantitatively estimate the improvement in the performance that can be achieved by promoting the departure of gas bubbles from the electrocatalyst surface. This study investigated the effect of surface hydrophilicity on the hydrogen evolution reaction (HER). The water contact angles of the nickel phosphorous (NiP) films were controlled from 40.3 to 77.2° with imperceptible differences in their intrinsic electronic structures and surface areas. Electrochemical analyses and in situ visualization of the gas evolution on the NiP films indicated that an increase in the hydrophilicity of the electrocatalysts reduced the size of gas bubbles formed on the NiP films and shortened the duration of the bubbles' stay on the NiP surface. A faster gas departure enabled continuous participation of the electrocatalyst surface in hydrogen evolution, leading to a stable electrochemical behavior of the electrocatalyst and a decrease in the overpotential at a given current density. A full-cell test revealed that the enhancement of hydrogen bubble departure on a hydrophilic NiP surface with a contact angle of 40.3° reduced the overpotential by 134 mV at a current density of 100 mA/cm² compared to a more hydrophobic film with a contact angle of 77.2°.

Aggregation-Induced Emission Molecule Microwire-Based Specific Organic Vapor Detector through Structural Modification

An optical organic vapor sensor array based on colorimetric or fluorescence changes quantified by spectroscopy provides an efficient method for realizing rapid identification and detection of organic vapor, but improving the sensitivity of the optical organic vapor sensor is challenging. Here, AIE/polymer (AIE, ggregation-induced emission) composites into microwires arrays are fabricated as organic vapor sensors with specific recognition and high sensitivity for different vapors using the capillary-bridge-mediated assembly method. Such organic vapor sensor successfully detects organic vapor relying on a swelling-induced fluorescence change of the AIE/polymer composites, combating the unique property of AIE molecules and vapor absorption-induced polymer swelling. A series of AIE/polymer composites into microwires arrays with four different groups on the AIE molecule and four different side chains on the polymer is fabricated to detect four different organic vapors. The mechanism for improved sensitivity of the AIE/polymer composites microwires arrays sensors is the same because of the similar polarity between the group of AIE molecules and the vapor molecules. Molecular design of the side chains of the polymer and the groups of AIE molecules based on the polarity of the targeted vapor molecule can enhance the sensitivity of the sensors to the subparts per million level.

A robust and anticorrosion non-fluorinated superhydrophobic aluminium surface for microplastic removal

Solid particulate pollutants such as microplastics constitute a global environmental issue in the 21st century. Many studies are exploring ways of removing these particles from marine environments such as seas and oceans. Here, we present a superhydrophobic surface obtained by combining anodisation and the liquid-phase deposition of lauric acid. The superhydrophobic surface was examined by field emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM) to elucidate its hierarchical structure and wetting state, while time-of-flight secondary ion mass spectrometry (TOF-SIMS) and high-resolution X-ray photoelectron spectroscopy (HR-XPS) were applied to identify the chemical composition of the surface, which revealed that aluminium laurate decreased the surface free energy. As microplastics are usually found in saline water, it was important to study the anticorrosion properties of the surface. Polarisation curves of the anodised surface showed excellent anticorrosion properties in 3.5 wt% NaCl aqueous solution, which was enhanced by the superhydrophobic properties when the aluminium surface was anodised for 60 min. The functionalised surface was superhydrophobic (154°) and superoleophilic (0°). These wetting properties allowed the surface to remove microplastics from the NaCl aqueous solution with an efficiency higher than 99%. Thus, we present a novel application of a superhydrophobic and anticorrosive surface in the removal of microplastics. This has not been reported previously and provides a new scope for superwettable materials and their environmental applications.

Electrophoretic-deposited Superhydrophobic Coatings

Electrophoretic deposition (EPD) is an excellent surface coating approach widely investigated for applications ranging from solar cells, batteries, electrochemical capacitors, solid oxide fuel cells, sensors, molecular sieves, corrosion-resistant coatings, and biomedical materials. On the other hand, superhydrophobic (SHPC) surfaces have enticed substantial recent research interest owing to their superb surface properties. Here, we provide a comprehensive review of electrophoretic-deposited SHPC coatings. Concise descriptions of EPD and superhydrophobicity are provided first, followed by a brief mentioning of works reported on electrophoretic-deposited SHPC coatings by one-step or two-step processing (§2.1). The next section (§2.2) delivers a comprehensive description of these reports based on the micro/nanoparticles used. Works reported in specific applications such as anti-corrosion, biomedical, and oil-separation are described in §2.3. Future scopes of research also presented.

Caffeic acid polymer rapidly modified sponge with excellent anti-oil-adhesion property and efficient separation of oil-in-water emulsions

The efficient treatment of high stability emulsion with small diameter and the prevention of oil contamination of materials are serious issues in the process of emulsion separation. In order to address those issues, we reported a fast and versatile hydrophilic surface coating technology that uses oxidants and diamines to synergistically promote the polymerization of caffeic acid (CA). It was found that amino groups can not only accelerate the polymerization of CA, but also promote the deposition of polymers on the sponge surface. Using silica nanoparticles to improve the roughness, superhydrophilic melamine sponge could be prepared, which exhibited excellent superhydrophlic-underwater superolephobic and anti-oil-adhesion properties. DFT simulation was employed to explore the potential mechanism of the anti-oil adhesion ability. In addition, combined with the mechanical compression strategy, the sponge exhibited a high efficiency of 99.10% with a permeation flux of 19080 ± 700 Lm^-2 h^-1 in emulsion separation just under the action of gravity. Moreover, based on the interaction between the surfactant and the surface of the material, the separation mechanism was discussed. Overall, this work provided an advanced method for the preparation of superhydrophilic sponge with anti-oil-fouling performance, which showed great potential in dealing with practically challenging emulsified wastewater.

Functional and versatile superhydrophobic coatings via stoichiometric silanization

Superhydrophobic coatings have tremendous potential for applications in different fields and have been achieved commonly by increasing nanoscale roughness and lowering surface tension. Limited by the availability of either ideal nano-structural templates or simple fabrication procedures, the search of superhydrophobic coatings that are easy to manufacture and are robust in real-life applications remains challenging for both academia and industry. Herein, we report an unconventional protocol based on a single-step, stoichiometrically controlled reaction of long-chain organosilanes with water, which creates micro- to nano-scale hierarchical siloxane aggregates dispersible in industrial solvents (as the coating mixture). Excellent superhydrophobicity (ultrahigh water contact angle >170° and ultralow sliding angle <1°) has been attained on solid materials of various compositions and dimensions, by simply dipping into or spraying with the coating mixture. It has been demonstrated that these complete waterproof coatings hold excellent properties in terms of cost, scalability, robustness, and particularly the capability of encapsulating other functional materials (e.g. luminescent dyes).

Robust superhydrophobicity: mechanisms and strategies

Superhydrophobic surfaces hold great prospects for extremely diverse applications owing to their water repellence property. The essential feature of superhydrophobicity is micro-/nano-scopic roughness to reserve a large portion of air under a liquid drop. However, the vulnerability of the delicate surface textures significantly impedes the practical applications of superhydrophobic surfaces. Robust superhydrophobicity is a must to meet the rigorous industrial requirements and standards for commercial products. In recent years, major advancements have been made in elucidating the mechanisms of wetting transitions, design strategies and fabrication techniques of superhydrophobicity. This review will first introduce the mechanisms of wetting transitions, including the thermodynamic stability of the Cassie state and its breakdown conditions. Then we highlight the development, current status and future prospects of robust superhydrophobicity, including characterization, design strategies and fabrication techniques. In particular, design strategies, which are classified into passive resistance and active regeneration for the first time, are proposed and discussed extensively.

A durable superwetting clusters-inlayed mesh with high efficiency and flux for emulsion separation

How to rapidly and efficiently separate surfactant-stabilized emulsions has been a great challenge for oil/water separation materials. In this work, a durable superwetting copper mesh with high efficiency and flux for gravity-driven emulsion separation was fabricated by subtly inlaying polydopamine/polyethyleneimine@aminated carbon nanotubes (PDA/PEI@CNTs-NH₂) clusters in the mesh pores. The porous clusters with abundant cationic groups render the mesh with superwettability, submicron permeation channels and positive charges, so as to achieve strong demulsification ability. Based on the superwettability and the strong demulsification ability, the PDA/PEI@CNTs-NH₂ clusters-inlayed copper mesh (PPC-CM) exhibited high separation efficiency of over 99.5% for various anionic surfactant-stabilized oil-in-water emulsions. Meanwhile, the permeation flux of PPC-CM solely driven by gravity is as high as 3946.3 L m^-2 h^-1. The strong demulsification ability and high permeation flux of the superwetting mesh are due to the synergistic action of charge-screening effect of -NH³⁺ and size-sieving effect of optimized pore size. Furthermore, the resultant mesh exhibited excellent durability that it could resist serious physical abrasion and chemical corrosion. Especially the mesh after repeated separation can recover its positive charge by a simple acid treatment. These excellent performances highlight the superwetting mesh a promising potential for sustainable separation of highly stabilized oil/water emulsions.

Vapor-Induced Liquid Collection and Microfluidics on Superlyophilic Substrates

Liquid manipulation on solid surfaces has attracted a lot of attention for liquid collection and droplet-based microfluidics. However, manipulation strategies mainly depend on chemical modification and artificial structures. Here, we demonstrate a feasible and general strategy based on the self-shrinkage of the droplet induced via specific vapors to efficiently collect liquids and flexibly carry out droplet-based reactions. The vapor-induced self-shrinkage is driven by Marangoni flow originating from molecular adsorption and diffusion. Under a specific vapor environment, the self-shrinking droplet exhibits unique features including reversible responsiveness, high mobility, and autocoalescence. Accordingly, by building a specific vapor environment, the thin liquid films and random liquid films on superlyophilic substrates can be recovered with a collection rate of more than 95%. Moreover, the vapor system can be used to construct a high-efficiency chemical reaction device. The findings and profound understandings are significant for the development of the liquid collection and droplet-based microfluidics.

Superhydrophilic Fe3+ Doped TiO2 Films with Long-Lasting Antifogging Performance

Based on the superhydrophilicity of titanium dioxide (TiO₂) after ultraviolet irradiation, it has a high potential in the application of antifogging. However, a durable superhydrophilic state and a broader photoresponse range are necessary. Considering the enhancement of the photoresponse of TiO₂, doping is an effective method to prolong the superhydrophilic state. In this paper, a Fe³⁺ doped TiO₂ film with long-lasting superhydrophilicity and antifogging is prepared by sol-gel method. The experiment and density-functional theory (DFT) calculations are performed to investigate the antifogging performance and the underlying microscopic mechanism of Fe³⁺ doped TiO₂. Antifogging tests demonstrate that 1.0 mol % Fe³⁺ doping leads to durable antifogging performance which lasts 60 days. The DFT calculations reveal that the Fe³⁺ doping can both increase the photolysis ability of TiO₂ under sunlight exposure and enhance the stability of the hydroxyl adsorbate on TiO₂ surface, which are the main reasons for a long-lasting superhydrophilicity of TiO₂ after sunlight exposure.

Durable fire retardant, superhydrophobic, abrasive resistant and air/UV stable coatings

Fabric-based materials such as textiles and papers are widely used in our daily life. However, most of conventional fabrics are highly combustible and easily stained by water and household liquids, susceptible to fire risks and surface contamination/staining. Herein, a non-fluorinated coating that contains the flame-retardants ammonium polyphosphate/pentaerythrotol (APP/PER) and water-repellent silica nanoparticles-polydimethylsiloxane (SiO₂@PDMS) is developed. The coated fabric materials prevent fire propagation and are repellant to water, coffee, milk etc. The heat release rate of the SiO₂@PDMS/APP/PER-coated cotton fabric is 46.33% lower than that of pure cotton fabric, and the amount of the char yield is increased by 40.4%. The coatings are durable, resistant to mechanical abrasion and have a long life-time exposure to corrosive liquids and intense UV radiation. The coated fabric materials also exhibit good organic solvent/oil and water separation capability at reduced risks of fire. The facile process can be extended to garment and paper industries to lower the fire risks and resist water stains.

Durable super-hydrophobic PDMS@SiO2@WS2 sponge for efficient oil/water separation in complex marine environment

The robust and eco-friendly super-hydrophobic sponge with remarkable performances has been potential adsorption material for the treatment of offshore oil spills. In this work, the durable PDMS@SiO₂@WS₂ sponge was fabricated via a green and facile one-step dipping method. The mixed tungsten disulfide (WS₂) microparticles and hydrophobic SiO₂ nanoparticles were immobilized on the sponge by non-toxic polydimethylsiloxane (PDMS) glue tier, which featured the hierarchical structure and extreme water repellency with the water contact angle of 158.8 ± 1.4°. The obtained PDMS@SiO₂@WS₂ sponge exhibits high oil adsorption capacity with 12-112 times of its own weight, and oil/water selectivity with separation efficiency over 99.85%. Notably, when subjected to the complex marine environment including high temperature, corrosive condition, insolation, and strong wind and waves, the modified sponge can maintain sable super-hydrophobicity with water contact angle over 150°. Moreover, it possesses superior mechanical stability for sustainable reusability and oil recovery. The sponge fabricated by non-toxic modifiers along with its sable super-hydrophobicity in complex marine environment makes it a potential material for practical applications.

Bio-inspired wettability patterns for biomedical applications

Benefiting from the remarkable wettability heterogeneity, bio-inspired wettability patterns present a progressive and versatile platform for manipulating and patterning liquids, which provides an emerging strategy for operating liquid samples with crucial values in biomedical applications. In this review, we present a general summary of bio-inspired wettability patterns. After a compendious introduction of natural wettability phenomena and their underlying mechanisms, we summarize the general design principles and fabrication methods for preparing artificial wettability materials. Next, we shift to patterned surface wettability with an emphasis on the fabrication approaches. Then, we discuss in detail the various practical applications of wettability patterns in the biomedical field, including cell culture, drug screening and biosensors. Critical thinking about the current challenges and future outlook is also provided. We believe that this review would propel the prosperous development of bio-inspired wettability patterns to flourish in the field of biomedical engineering.

Superhydrophobicity and Rapid Rebounding Induced via a Unique Nonfluorinated Aluminum-Based Multiscale Multilayer Nickel "Trampoline" Structure

The development of a unique multilayer detached superhydrophobic structure inspired by biology with excellent superhydrophobic properties, extremely short rebound time, and low surface free energy has become a challenging issue. In this work, a superhydrophobic coating is prepared on the surface of Al 1060 via a fluorine-free, efficient, economical, and environment-friendly approach. First, a Ni nanocone layer is obtained from a recyclable electrodeposition solution. Then, stearic acid is prepared on the Ni nanocone layer by dip-coating technology, resulting in a special superhydrophobic surface called the "trampoline" structure, which is quite different from the Ni nanocone structure, as the substrate. The contact angle of water is 161.3°, and the sliding angle is 7°. In addition, the superhydrophobic coating with this special structure has had great achievement in adhesion work, resilience performance, porosity, corrosion resistance, and self-cleaning and antifouling performance. So far, very few reports have analyzed the performance of this special structure. To explain the bounce performance induced by this special trampoline structure, a multidimensional superhydrophobic bouncing mechanism was proposed. Furthermore, this work is expected to provide inspiration for future applications of the unique nonfluorinated trampoline structure in superhydrophobic materials.

Facile fabrication of a Janus mesh for water fluid unidirectional transportation

A Janus membrane/mesh is a type of functional membrane/mesh composed of opposing wetting properties formed into a single layer in order to achieve novel properties. Janus membranes/meshes have attracted increasing attention from materials scientists due to their promising applications in the fields of microfluid transportation, water-oil separation and cleaning energy applications. Herein, we report a simple method to fabricate a Janus mesh by combining opposite wettability functions into one copper mesh substrate. The superhydrophilicity is achieved by chemical etching and the superhydrophobicity is fabricated by hydrophobic SiO₂ nanoparticle spraying. Due to its special composition and structure, the prepared mesh demonstrates distinct wetting properties on its two sides. Meanwhile, aqueous fluids can pass through the mesh from the hydrophobic side to the hydrophilic side spontaneously, whilst being blocked by the mesh when coming from the other direction. This unique property can realize unidirectional transportation of water fluids. The mechanism of the unique property based on Janus wettability is proposed and the stability of the prepared Janus mesh was also tested. The prepared Janus mesh can be used in the fields of microtidal energy, the chemical industry and in astronautics, demonstrating promising practical prospects.

Customizing oil-wettability in air-without affecting extreme water repellency

Lotus leaf inspired superhydrophobic interfaces strongly repel the aqueous phase-but inherently display super-oil-affinity in air. However, superamphiphobic interfaces repel both the aqueous phase and the oil/oily phase strongly, due to their contact angles of above 150°. The fundamental criteria for optimizing such distinct super liquid wettabilities are different. Thus, in the past, distinct synthetic approaches were adopted to achieve these two different types of liquid-repellent interfaces for different prospective and relevant applications. Here, in this communication, a rapid and scalable spray deposition process is introduced for tailoring different oil-wettabilities in air, without perturbing the superhydrophobicity. An appropriate dilution of a reaction mixture of strategically selected two small molecules that readily reacted through the 1,4 conjugate addition reaction provided a facile basis for customizing oil wettability-starting from superoleophilicity to superoleophobicity, keeping intact the super water repellence. The synthesized superhydrophobic and superamphiphobic interfaces remained efficient for sustaining exposures of various practically relevant physical manipulations and abrasions and chemically complex aqueous phases. Furthermore, both the superhydrophobic and superamphiphobic interfaces were successfully extended for comparing the oil/water separation, anti-fouling and self-cleaning performances. Such a simple and common synthetic approach for preparing extremely water repellent interfaces that have differences in oil-wettability in air would be useful for practically relevant outdoor applications.

Robust Microcapsules with Durable Superhydrophobicity and Superoleophilicity for Efficient Oil-Water Separation

The poor ultraviolet (UV) resistance and insufficient solvent compatibility are challenges for long-term storage and service of oil-water separation materials in practical applications. Herein, a superhydrophobic/superoleophilic surface with nano- to microscale hierarchical structures was formed spontaneously on robust microcapsules (MCs) via in situ polymerization and a sol-gel surface treatment. The resultant MCs possessed superior UV-resistant and solvent-proof superhydrophobicity. The water contact angles (WCAs) of the MC coating remained above 160° and the sliding angles (SAs) were below 3° after 9 days of UV aging test or 20 days of nonpolar and polar aprotic solvent immersion tests. More interestingly, these MCs can be used to separate the oil phase from its aqueous emulsion effectively, achieving a high and reusable separation efficiency with over 90% oil purity after 10 cycles of filtrations even after 13 days of UV aging. Therefore, these novel MCs will exhibit effective oil-water separation performance, superior chemical stability, outstanding reusability, and long-term storage stability for promising practical applications.

Ultrafast Microwave Activating Polarized Electron for Scalable Porous Al toward High-Energy-Density Batteries

Chemical etching of metals generally brings about undesirable surface damage accompanied by deteriorated performance. However, new possibilities in view of structured interfaces and functional surfaces can be explored by wisely incorporating corrosion chemistry. Here, an ultrafast route to scalable Al foils with desired porous structures originating from Fe(III)-induced oxidation etching was presented. Coupling with efficient electron polarization involving microwave interaction, straightforward surface engineering is well established on various commercial Al foils within minutes, which can be successfully extended to bulk Al alloys. As a proof-of-concept demonstration, the well-defined porous Al foils featuring regulated surface energy, demonstrate great potential as current collectors in promoting cycling stability, for example, 85.2% reversible capacity sustained after 550 cycles (comparable to commercial Al/C foils), and energy density, that is, approximately 3 times of that by using pristine Al foils for LiFePO₄-Li half cells.

Stable Potassium Metal Anodes with an All-Aluminum Current Collector through Improved Electrolyte Wetting

This is the first report of successful potassium metal battery anode cycling with an aluminum-based rather than copper-based current collector. Dendrite-free plating/stripping is achieved through improved electrolyte wetting, employing an aluminum-powder-coated aluminum foil "Al@Al," without any modification of the support surface chemistry or electrolyte additives. The reservoir-free Al@Al half-cell is stable at 1000 cycles (1950 h) at 0.5 mA cm^-2 , with 98.9% cycling Coulombic efficiency and 0.085 V overpotential. The pre-potassiated cell is stable through a wide current range, including 130 cycles (2600 min) at 3.0 mA cm^-2 , with 0.178 V overpotential. Al@Al is fully wetted by a 4 m potassium bis(fluorosulfonyl)imide-dimethoxyethane electrolyte (θ_CA  = 0°), producing a uniform solid electrolyte interphase (SEI) during the initial galvanostatic formation cycles. On planar aluminum foil with a nearly identical surface oxide, the electrolyte wets poorly (θ_CA  = 52°). This correlates with coarse irregular SEI clumps at formation, 3D potassium islands with further SEI coarsening during plating/stripping, possibly dead potassium metal on stripped surfaces, and rapid failure. The electrochemical stability of Al@Al versus planar Al is not related to differences in potassiophilicity (nearly identical) as obtained from thermal wetting experiments. Planar Cu foils are also poorly electrolyte-wetted and become dendritic. The key fundamental takeaway is that the incomplete electrolyte wetting of collectors results in early onset of SEI instability and dendrites.