Superhydrophobic Fabrics Produced by Electrospinning and Chemical Vapor Deposition

B. Bionic creation of nano-engineered Janus fabric for selective oil/organic solvent absorption

We present a self-driven and tunable hydrophobic/oleophilic, wettability-modified Janus fabric composed of a cellulosic substrate engineered with nanofibers via facile a electrospinning technique that exhibits one-step selective oil absorption capacity from water.

Magnetic field actuated manipulation and transfer of oil droplets on a stable underwater superoleophobic surface

Magnetic-field-driven manipulation and transport of oil-based magnetic fluids are demonstrated under water by using tri-phase systems.

Electrospun fibers for oil–water separation

The increasing worldwide oil pollution intensifies the needs for new techniques of separation of oil from oily water.

Engineering polydimethylsiloxane with two-dimensional graphene oxide for an extremely durable superhydrophobic fabric coating

A type of nanostructured material comprising reduced graphene oxide (RGO) modified polydimethylsiloxane (PDMS) for fabric coating is described.

Dielectric investigation of a conducting fibrous nonwoven porous mat fabricated by a one-step facile electrospinning process

Currently, there is a considerable demand for materials with inter-balanced dielectric properties to replace the existing traditional insulators in variegated electronic appliances over the range of audio and radio frequency.

Water-based, heat-assisted preparation of water-repellent cotton fabrics using graft copolymers

A simple, practical, environmentally-friendly method to prepare repellent coated cotton fabrics.

Robust Superhydrophobic Graphene-Based Composite Coatings with Self-Cleaning and Corrosion Barrier Properties

Superhydrophobic surfaces for self-cleaning applications often suffer from mechanical instability and do not function well after abrasion/scratching. To address this problem, we present a method to prepare graphene-based superhydrophobic composite coatings with robust mechanical strength, self-cleaning, and barrier properties. A suspension has been formulated that contains a mixture of reduced graphene oxide (rGO) and diatomaceous earth (DE) modified with polydimethylsiloxane (PDMS) that can be applied on any surface using common coating methods such as spraying, brush painting, and dip coating. Inclusion of TiO2 nanoparticles to the formulation shows further increase in water contact angle (WCA) from 159 ± 2° to 170 ± 2° due to the structural improvement with hierarchical surface roughness. Mechanical stability and durability of the coatings has been achieved by using a commercial adhesive to bond the superhydrophobic "paint" to various substrates. Excellent retention of superhydrophobicity was observed even after sandpaper abrasion and crosscut scratching. A potentiodynamic polarization study revealed excellent corrosion resistance (96.78%) properties, and an acid was used to provide further insight into coating barrier properties. The ease of application and remarkable properties of this graphene-based composite coating show considerable potential for broad application as a self-cleaning and protective layer.

Designing Robust Hierarchically Textured Oleophobic Fabrics

Commercially available woven fabrics (e.g., nylon- or PET-based fabrics) possess inherently re-entrant textures in the form of cylindrical yarns and fibers. We analyze the liquid repellency of woven and nanotextured oleophobic fabrics using a nested model with n levels of hierarchy that is constructed from modular units of cylindrical and spherical building blocks. At each level of hierarchy, the density of the topographical features is captured using a dimensionless textural parameter D(n)*. For a plain-woven mesh comprised of chemically treated fiber bundles (n = 2), the tight packing of individual fibers in each bundle (D2* ≈ 1) imposes a geometric constraint on the maximum oleophobicity that can be achieved solely by modifying the surface energy of the coating. For liquid droplets contacting such tightly bundled fabrics with modified surface energies, we show that this model predicts a lower bound on the equilibrium contact angle of θ(E) ≈ 57° below which the Cassie–Baxter to Wenzel wetting transition occurs spontaneously, and this is validated experimentally. We demonstrate how the introduction of an additional higher order micro-/nanotexture onto the fibers (n = 3) is necessary to overcome this limit and create more robustly nonwetting fabrics. Finally, we show a simple experimental realization of the enhanced oleophobicity of fabrics by depositing spherical microbeads of poly(methyl methacrylate)/fluorodecyl polyhedral oligomeric silsesquioxane (fluorodecyl POSS) onto the fibers of a commercial woven nylon fabric.

Electrospun Ultrafine Fiber Composites Containing Fumed Silica: From Solution Rheology to Materials with Tunable Wetting

Fumed silica (FS) particles with hydrophobic (R805) or hydrophilic (A150) surface functionalities are incorporated in polyacrylonitrile (PAN) fibers by electrospinning to produce mats with controlled wettability. Rheological measurements are conducted to elucidate the particle-polymer interactions and characterize the system while microscopic and analytic tools are used to examine FS location within both fibers and films to aid in the fundamental understanding of wetting behavior. Unlike traditional polymers, we find these systems to be gel-like, yet electrospinnable; the fumed silica networks break down into smaller aggregates during the electrospinning process and disperse both within and on the surface of the fibers. Composite nanofiber mats containing R805 FS exhibit an apparent contact angle over 130° and remain hydrophobic over 30 min, while similar mats with A150 display rapid surface-wetting with a static contact angle of ∼30°. Wicking experiments reveal that the water absorption properties can be further manipulated, with R805 FS-impregnated mats taking up only 8% water relative to mat weight in 15 min. In contrast, PAN fibers containing A150 FS absorb 425% of water in the same period, even more than the pure PAN fiber (371%). The vastly different responses to water demonstrate the versatility of FS in surface modification, especially for submicron fibrous mats. The role of fumed silica in controlling wettability is discussed in terms of their surface functionality, placement on nanofibers and induced surface roughness.

Wetting Hierarchy in Oleophobic 3D Electrospun Nanofiber Networks

Wetting behavior between electrospun nanofibrous networks and liquids is of critical importance in many applications including filtration and liquid-repellent textiles. The relationship between intrinsic nanofiber properties, including surface characteristics, and extrinsic nanofibrous network organization on resultant wetting characteristics of the nanofiber network is shown in this work. Novel 3D imaging exploiting focused ion beam (FIB) microscopy and cryo-scanning electron microscopy (cryo-SEM) highlights a wetting hierarchy that defines liquid interactions with the network. Specifically, small length scale partial wetting between individual electrospun nanofibers and low surface tension liquids, measured both using direct SEM visualization and a nano Wilhelmy balance approach, provides oleophobic surfaces due to the high porosity of electrospun nanofiber networks. These observations conform to a metastable Cassie-Baxter regime and are important in defining general rules for understanding the wetting behavior between fibrous solids and low surface tension liquids for omniphobic functionality.

Superhydrophobic and anti-icing properties at overcooled temperature of a fluorinated hybrid surface prepared via a sol-gel process

A superhydrophobic surface with anti-icing performance has been the focus of research, but few studies have reported the effective and low cost strategy that met the requirements under overcooled conditions. In this article, the fluorinated sol-gel colloid coatings were simply prepared via hydrolytic condensation of nanosilica sol, methyltriethoxysilane (MTES) and 3-[(perfluorohexylsulfonyl)amino]propyltriethoxysilane (HFTES). The multi scale morphology and chemical composition of the artificial surfaces were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The influence of the surface roughness structure and fluorinated groups on the wettability and freezing delay time of the colloid surface under overcooled conditions were explored. As the HFTES content was higher than 6 wt%, the prepared colloid surface showed excellent superhydropobicity with a contact angle (CA) of about 166° at room temperature. The CA gradually reduced with the decrease of the temperature. Only the samples with high HFTES contents (above 30 wt%) exhibited special superhydrophobic and anti-icing properties under freeze temperature. Besides the surface roughness structure, the high fluoride enrichment on the surface plays a major role in the superhydrophobic and anti-icing properties under overcooled conditions.

Nanostructures in superhydrophobic Ti6Al4V hierarchical surfaces control wetting state transitions

This paper mainly reports the wetting state of liquid droplets on a Ti6Al4V micro-nanoscale hierarchical structured hydrophobic surface. In this work, the detailed action mechanism of the secondary nanostructure in the hierarchical structure on the wetting-state transition (from the Wenzel state to the Cassie state) was revealed and discussed. The variation of micro-morphology of the sample surface was observed using a field emission scanning electron microscope (FE-SEM). Furthermore, the apparent contact angle and sliding angle of the droplets on the surfaces were measured via a contact angle measurement instrument. The theoretical and experimental results indicated that the one-dimensional nanowire structure, which was planted on the microstructure surface by the hydrothermal method, effectively changed the wetting state of liquid droplets on the surface from the Wenzel state to the Cassie state owing to its good size synergies with microscale structure. This process not only increased the apparent contact angle of liquid droplets on the solid surface (to 161°), but also decreased the sliding angle significantly (to 3°) and contact angle hysteresis (to ∼2°), demonstrating the robust non-wetting property.

Blending and Morphology Control To Turn Hydrophobic SEBS Electrospun Mats Superhydrophilic

Thermoplastic elastomer SEBS, a triblock copolymer composed of styrene (S) and ethylene-co-butylene (EB) blocks, can be dissolved and processed by electrospinning to produce flexible nonwoven mats that can be interesting for applications like filtration or separation membranes. Controlling surface properties such as hydrophobicity/hydrophilicity is critical to achieving a desired performance. In this study, hydrophobic electrospun SEBS mats were obtained, following which an amphiphilic molecule (Pluronic F127) was solution-blended with SEBS prior to electrospinning, in a bid to produce a hydrophilic membrane. The result was a fast-spreading superhydrophilic mat with thinner fibers that preserved the flexibility of the SEBS. The morphologies of nonwoven mats, flat films (prepared by dip-coating using identical solutions) and of the surface of individual fibers were characterized using different microscopy techniques (optical, scanning electron microscopy and atomic force microscopy). Chemical analysis by X-ray photoelectron spectroscopy (XPS) revealed a large F127 concentration in the outermost surface layer. In addition, an analysis of dip-coated flat films revealed that for 20 wt % of F127, there was a change in the blend morphology from dispersed F127-rich regions in the SEBS matrix to an interconnected phase homogeneously distributed across the film that resembled grain boundaries of micellar crystals. Our results indicated that this morphology change at 20 wt % of F127 also occurred to some extent in the electrospun fibers and this, combined with the large surface area of the mats, led to a drastic reduction in the contact angle and fast water absorption, turning hydrophobic electrospun mats superhydrophilic.

Desalination by Membrane Distillation using Electrospun Polyamide Fiber Membranes with Surface Fluorination by Chemical Vapor Deposition

Fibrous membranes of poly(trimethyl hexamethylene terephthalamide) (PA6(3)T) were fabricated by electrospinning and rendered hydrophobic by applying a conformal coating of poly(1H,1H,2H,2H-perfluorodecyl acrylate) (PPFDA) using initiated chemical vapor deposition (iCVD). A set of iCVD-treated electrospun PA6(3)T fiber membranes with fiber diameters ranging from 0.25 to 1.8 μm were tested for desalination using the air gap membrane distillation configuration. Permeate fluxes of 2-11 kg/m2/h were observed for temperature differentials of 20-45 °C between the feed stream and condenser plate, with rejections in excess of 99.98%. The liquid entry pressure was observed to increase dramatically, from 15 to 373 kPa with reduction in fiber diameter. Contrary to expectation, for a given feed temperature the permeate flux was observed to increase for membranes of decreasing fiber diameter. The results for permeate flux and salt rejection show that it is possible to construct membranes for membrane distillation even from intrinsically hydrophilic materials after surface modification by iCVD and that the fiber diameter is shown to play an important role on the membrane distillation performance in terms of permeate flux, salt rejection, and liquid entry pressure.

"Insensitive" to touch: fabric-supported lubricant-swollen polymeric films for omniphobic personal protective gear

The use of personal protective gear made from omniphobic materials that easily shed drops of all sizes could provide enhanced protection from direct exposure to most liquid-phase biological and chemical hazards and facilitate the postexposure decontamination of the gear. In recent literature, lubricated nanostructured fabrics are seen as attractive candidates for personal protective gear due to their omniphobic and self-healing characteristics. However, the ability of these lubricated fabrics to shed low surface tension liquids after physical contact with other objects in the surrounding, which is critical in demanding healthcare and military field operations, has not been investigated. In this work, we investigate the depletion of oil from lubricated fabrics in contact with highly absorbing porous media and the resulting changes in the wetting characteristics of the fabrics by representative low and high surface tension liquids. In particular, we quantify the loss of the lubricant and the dynamic contact angles of water and ethanol on lubricated fabrics upon repeated pressurized contact with highly absorbent cellulose-fiber wipes at different time intervals. We demonstrate that, in contrast to hydrophobic nanoparticle coated microfibers, fabrics encapsulated within a polymer that swells with the lubricant retain the majority of the oil and are capable of repelling high as well as low surface tension liquids even upon multiple contacts with the highly absorbing wipes. The fabric supported lubricant-swollen polymeric films introduced here, therefore, could provide durable and easy to decontaminate protection against hazardous biological and chemical liquids.

Investigating the role of surface micro/nano structure in cell adhesion behavior of superhydrophobic polypropylene/nanosilica surfaces

The main aim of the current study was to investigate the effects of different topographical features on the biological performance of polypropylene (PP)/silica coatings. To this end, a novel method including combined use of nanoparticles and non-solvent was used for preparation of superhydrophobic PP coatings. The proposed method led to a much more homogeneous appearance with a better adhesion to the glass substrate. Moreover, a notable reduction was observed in the required contents of nanoparticles (100-20 wt% with respect to the polymer) and non-solvent (35.5-9 vol%) for achieving superhydrophobicity. Surface composition and morphology of the coatings were also investigated via X-ray photoelectron spectroscopy and scanning electron microscopy. Based on both qualitative and quantitative evaluations, it was found that the superhydrophobic coatings with only nano-scale roughness strongly prevented adhesion and proliferation of 4T1 mouse mammary tumor cells as compared to the superhydrophobic surfaces with micro-scale structure. Such results demonstrate that the cell behavior could be controlled onto the polymer and nanocomposite-based surfaces via tuning the surface micro/nano structure.

Preparation of anti-corrosion superhydrophobic coatings by an Fe-based micro/nano composite electro-brush plating and blackening process

A method using Fe-based micro/nano composite electro-brush plating and subsequent modification with stearic acid was established for fabricating superhydrophobic surfaces on A3 steel plates.

Self-cleaning, superhydrophobic cotton fabrics with excellent washing durability, solvent resistance and chemical stability prepared from an SU-8 derived surface coating

A self-cleaning, superhydrophobic cotton with excellent washing durability, solvent resistance, and acid/base stability has been prepared using a single-pot solution.

Functional map of biological and biomimetic materials with hierarchical surface structures

The properties and functions of both biological and artificial materials with hierarchical surface structures are reviewed to establish the functional map of various hierarchical surface structures.

Using coaxial electrospinning to fabricate core/shell-structured polyacrylonitrile–polybenzoxazine fibers as nonfouling membranes

We used coaxial electrospinning to produce core/shell polyacrylonitrile (PAN)–benzoxazine (BA) fibers. The PAN–PBA core/shell fibers that we obtained after curing exhibited low surface energies and excellent biononfouling properties.

Tuning surface properties of poly(butylene terephthalate) melt blown fibers by alkaline hydrolysis and fluorination

The wetting properties of poly(butylene terephthalate) (PBT) melt blown fibers were tuned by alkaline hydrolysis and subsequent fluorination. Fiber mats were exposed to a NaOH methanol solution for controlled periods of time at several temperatures, resulting in surface hydrolysis (h-PBT). Subsequent simple solution chemistry was applied to the h-PBT fibers, leading to fluorination of the surface (f-PBT) and the transformation of the wetting properties of the material. Electron microscopy revealed that hydrolysis leads to a textured surface that is retained in the fluorinated product. Sessile drop wetting measurements demonstrated superhydrophilicity for the h-PBT fiber mats and sticky superhydrophobicity with the f-PBT fiber mat.

Superhydrophobic nanocomposite surface topography and ice adhesion

A method to reduce the surface roughness of a spray-casted polyurethane/silica/fluoroacrylic superhydrophobic nanocomposite coating was demonstrated. By changing the main slurry carrier fluid, fluoropolymer medium, surface pretreatment, and spray parameters, we achieved arithmetic surface roughness values of 8.7, 2.7, and 1.6 μm on three test surfaces. The three surfaces displayed superhydrophobic performance with modest variations in skewness and kurtosis. The arithmetic roughness level of 1.6 μm is the smoothest superhydrophobic surface yet produced with these spray-based techniques. These three nanocomposite surfaces, along with a polished aluminum surface, were impacted with a supercooled water spray in icing conditions, and after ice accretion occurred, each was subjected to a pressurized tensile test to measure ice-adhesion. All three superhydrophobic surfaces showed lower ice adhesion than that of the polished aluminum surface. Interestingly, the intermediate roughness surface yielded the best performance, which suggests that high kurtosis and shorter autocorrelation lengths improve performance. The most ice-phobic nanocomposite showed a 60% reduction in ice-adhesion strength when compared to polished aluminum.

Adhesion anisotropy between contacting electrospun fibers

The mechanical properties of electrospun fiber networks are critical in a range of applications from filtration to tissue engineering and are dependent on the adhesion between contacting fibers within the network. This adhesion is complex as electrospun networks exhibit a variety of contacts, including both cross-cylinder and parallel fiber configurations. In situ atomic force microscopy (AFM) was used to quantify the work of adhesion between a pair of individual electrospun polyamide fibers using controlled orientations and measurable contact areas. The work of adhesion was found to depend strongly on the fiber-fiber contact, with the separation of fibers in a parallel fiber configuration exhibiting considerably higher work of adhesion across a range of contact lengths than a cross-cylinder configuration. Our work therefore highlights direction-dependent adhesion behavior between electrospun fibers due to a suggested polymer chain orientation mechanism which increases net van der Waals interactions and indicates the variability of adhesion within a random electrospun fiber network.

Simple and reliable method to incorporate the Janus property onto arbitrary porous substrates

Economical fabrication of waterproof/breathable substrates has many potential applications such as clothing or improved medical dressing. In this work, a facile and reproducible fabrication method was developed to render the Janus property to arbitrary porous substrates. First, a hydrophobic surface was obtained by depositing a fluoropolymer, poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl methacrylate) (PHFDMA), on various porous substrates such as polyester fabric, nylon mesh, and filter paper. With a one-step vapor-phase deposition process, termed as initiated chemical vapor deposition (iCVD), a conformal coating of hydrophobic PHFDMA polymer film was achieved on both faces of the porous substrate. Since the hydrophobic perfluoroalkyl functionality is tethered on PHFDMA via hydrolyzable ester functionality, the hydrophobic functionality on PHFDMA was readily released by hydrolysis reaction. Here, by simply floating the PHFDMA-coated substrates on KOH(aq) solution, only the face of the PHFDMA-coated substrate in contact with the KOH(aq) solution became hydrophilic by the conversion of the fluoroalkyl ester group in the PHFDMA to hydrophilic carboxylic acid functionality. The hydrophilized face was able to easily absorb water, showing a contact angle of less than 37°. However, the top side of the PHFDMA-coated substrate was unaffected by the exposure to KOH(aq) solution and remained hydrophobic. Moreover, the carboxylated surface was further functionalized with aminated polystyrene beads. The porous Janus substrates fabricated using this method can be applied to various kinds of clothing such as pants and shirts, something that the lamination process for Gore-tex has not allowed.

From macro to micro: structural biomimetic materials by electrospinning

Bionics provides a model for preparation of structural materials.

Nanostructured superhydrophobic silk fabric fabricated using the ion beam method

The superhydrophobic silk fabric, having hierarchical nanostructures and hydrophobic film on the surface, repelled all kinds of liquid droplets: grape juice (purple), water droplet (dyed violet), coffee (brown) and milk (white), while the pristine silk fabric absorbed all.

Patterned fluoropolymer barriers for containment of organic solvents within paper-based microfluidic devices

In this study, we demonstrate for the first time the ability to pattern lipophobic fluoropolymer barriers for the incorporation of pure organic solvents as operating liquids within paper-based microfluidic devices. Our fabrication method involves replacing traditional wax barriers with fluoropolymer coatings by combining initiated chemical vapor deposition with inhibiting transition metal salt to pattern the polymer. Multiple techniques for patterning the transition metal salt are tested including painting, spray coating, and selective wetting through the use of a photoresist. The efficacy of the barrier coatings to contain organic solvents is found to be dependent on the conformality of the polymer deposited around the paper fibers. We demonstrate examples of the benefits provided by the containment of organic solvents in paper-based microfluidic applications including the ability to tune the separation of analytes by varying the operating solvent and by modifying the channel region of the devices with additional polymer coatings. The work exhibited in this paper has the potential to significantly expand the applications of paper-based microfluidics to include detection of water insoluble analytes. Additionally, the generality of the patterning process allows this technique to be extended to other applications that may require the use of patterned hydrophobic and lipophobic regions, such as biosensing, chemical detection, and optics.