Current issues in research on structure–property relationships in polymer nanocomposites

Bulk polymer nanocomposites with preparation protocol governed nanostructure: the origin and properties of aggregates and polymer bound clusters

Polymer nanocomposites (PNCs) hold great promise as future lightweight functional materials processable by additive manufacturing technologies. However, their rapid deployment is hindered by their performance depending strongly on the nanoparticle (NP) spatial organization. Therefore, the ability to control nanoparticle dispersion in the process of PNC preparation is a crucial prerequisite for utilizing their potential in functional composites. We report on the bulk processing technique of tailored NP spatial organization in a model glass forming polymer matrix controlled by structural and kinetic variables of the preparation protocol. Namely, we studied the impact of solvent on the NP arrangement, which was already known as a tuning parameter of the solid-state structure. We emphasized the qualitative differences between "poorly dispersed" NP arrays, which, by combination of rheological assessment and structural analysis (TEM, USAXS), we identified as chain bound clusters and aggregates of either thermodynamic or kinetical origin. They are characterized by substantially distinct formation kinetics and mismatched properties compared to each other and individually dispersed NPs. We quantitatively linked all the currently observed types of NP dispersion with their rheological properties during the solution blending step and the amount of polymer adsorption and depletion attraction. We propose the ratio of NP-polymer and NP-solvent enthalpy of adsorption as a parameter capable of the quantitative prediction of NP arrangement in systems similar to our current model PNC. Finally, we bring forth the comparison of glass transition temperatures to further demonstrate the importance of NP spatial organization in PNCs.

Gum xanthan-psyllium-cl-poly(acrylic acid-co-itaconic acid) based adsorbent for effective removal of cationic and anionic dyes: Adsorption isotherms, kinetics and thermodynamic studies

The present work highlights the synthesis of the adsorbent based on Gum xanthan-psyllium hybrid backbone graft co-polymerized with polyacrylic acid-co-polyitaconic acid chains for the rapid sequestration of auramine-O (Aur-O) and eriochrome black-T (EBT) dyes from the aqueous fluid. The excellent dye removal efficiency of 90.53% for EBT and 95.63% for Aur-O was found at initial dye concentration of 30mgL^-1 (EBT) and 15 mgL^-1 (Aur-O) 40mL^-1 with an adsorbent dose of 600mg within time duration of 5h and 323K temp. The adsorption isotherm data fitted well with Langmuir isotherm and Freundlich isotherm for Aur-O and EBT dyes (R² ≥ 0.90), respectively. The adsorption kinetics depicted that pseudo-second order kinetics was followed simultaneously with intra-particle diffusion for both the dyes. Thermodynamic parameters such as ΔG°, ΔH° and ΔS° were also calculated and confirmed the spontaneity, randomness and endothermic nature of the adsorption process. Further, the adsorbent exhibited good recyclability efficiency for the capture of Aur-O and EBT from aqueous solution with minimal activity decline after six and three cycles, respectively. So, the synthesized adsorbent could be used successfully by the textile industries for the treatment of dye contaminated water with excellent competency.

Effects of chemically heterogeneous nanoparticles on polymer dynamics: insights from molecular dynamics simulations

The dispersion of solid nanoparticles within polymeric materials is widely used to enhance their performance. Many scientific and technological aspects of the resulting polymer nanocomposites have been studied, but the role of the structural and chemical heterogeneity of the nanoparticles has just started to be appreciated. For example, simulations of polymer films on planar heterogeneous surfaces revealed unexpected, non-monotonic activation energy to diffusion on varying the surface composition. Motivated by these intriguing results, here we simulate via molecular dynamics a different, fully three-dimensional system, in which the heterogeneous nanoparticles are incorporated in a polymer melt. The nanoparticles are roughly spherical assemblies of strongly and weakly attractive sites, in fractions of f and 1 - f, respectively. We show that the polymer diffusion is still characterized by a non-monotonic dependence of the activation energy on f. The comparison with the case of homogeneous nanoparticles clarifies that the effect of the heterogeneity increases on approaching the polymer glass transition.

Modeling Nanoparticle Dispersion in Electrospun Nanofibers

The quality of nanoparticle dispersion in a polymer matrix significantly influences the macroscopic properties of the composite material. Like general polymer-nanoparticle composites, electrospun nanofiber nanoparticle composites do not have an adopted quantitative model for dispersion throughout the polymer matrix, often relying on a qualitative assessment. Being such an influential property, quantifying dispersion is essential for the process of optimization and understanding the factors influencing dispersion. Here, a simulation model was developed to quantify the effects of nanoparticle volume loading (ϕ) and fiber-to-particle diameter ratios (D/d) on the dispersion in an electrospun nanofiber based on the interparticle distance. A dispersion factor is defined to quantify the dispersion along the polymer fiber. In the dilute regime (ϕ < 20%), three distinct regions of the dispersion factor were defined with the highest quality dispersion shown to occur when geometric constraints limit fiber volume accessibility. This model serves as a standard for comparison for future experimental studies and dispersion models through its comparability with microscopy techniques and as a way to quantify and predict dispersion in electrospinning polymer-nanoparticle systems with a single performance metric.

Tailored microstructure and mechanical properties of nanocomposite films made from polyacrylic/LDH hybrid latexes synthesized by RAFT-mediated emulsion polymerization

New layered double hydroxide (LDH)-filled nanocomposites with tunable microstructures and mechanical properties obtained from film-forming latexes.

Spectroscopic Techniques for the Characterization of Polymer Nanocomposites: A Review

Due to the growing interest in nanocomposites, a molecular characterization of these materials is essential for the understanding of their properties and for the development of new materials. Spectroscopic techniques that bring information at a molecular level are unavoidable when characterizing polymers, fillers and composites. Selected examples of the application of fluorescence, solid-state nuclear magnetic resonance (NMR), infrared and Raman spectroscopies, illustrate the potential of these techniques for the analysis of the filler surface, the evaluation of the state of filler dispersion in the host matrix, the extent of interaction between the polymer and the filler particles or the dynamics of polymer chains at the polymer–filler interface.

Strategy for the Improvement of the Mechanical Properties of Cellulose Nanofiber-Reinforced High-Density Polyethylene Nanocomposites Using Diblock Copolymer Dispersants

Cellulose nanofibers (CNFs) hold great potential as sustainable reinforcement fillers with excellent mechanical, thermal, and chemical properties. However, in polyolefin nanocomposite materials, the rational control of dispersion and the improvement of interfacial strength remain challenging. Herein we propose the tuning of the interface between CNF and high-density polyethylene by the design of polymer dispersants on the basis of surface free energy and the glass transition temperature. The former is related to the wettability against the polymer matrix and is therefore critical to the dispersion of CNF whereas the latter is related to the interfacial strength between CNF and HDPE. As a result of this investigation, we discovered a suitable dispersant for CNFs, poly(dicyclopentenyloxyethyl methacrylate)-block-poly(2-hydroxyethyl methacrylate), which played a pivotal role in achieving both a uniform dispersion of CNF and greatly improved mechanical properties, including a 4-fold increase of the Young's modulus over that of neat HDPE with 10 wt % CNF loading.

Tunable synthetic control of soft polymeric nanoparticle morphology

With a growing variety of nanoparticles available, research probing the influence of particle deformability, morphology, and topology on the behavior of all polymer nanocomposites is also increasing. In particular, the behavior of soft polymeric nanoparticles in polymer nanocomposites has displayed unique behavior, but their precise performance depends intimately on the internal structure and morphology of the nanoparticle. With the goal of providing guidelines to control the structure and morphology of soft polymeric nanoparticles, we have examined monomer starved semi-batch nano-emulsion polymerizations that form organic, soft nanoparticles, to correlate the precise structure of the nanoparticle to the rate of monomer addition and crosslinking density. The synthesis method produces 5-20 nm radii polystyrene nanoparticles with tunable morphologies. We report small angle neutron scattering (SANS) results that correlate synthetic conditions to the structural characteristics of soft polystyrene nanoparticles. These results show that the measured molecular weight of the nanoparticles is controlled by the monomer addition rate, the total nanoparticle radius is controlled by the excess surfactant concentration, and the crosslinking density has a direct effect on the topology of each nanoparticle. These studies thus provide pathways to control these 3 structural characteristics of the nanoparticle. This research, therefore provides a conduit to thoroughly investigate the effect of structural features of soft nanoparticles on their individual properties and those of their polymer nanocomposites.

Determination of the local density of polydisperse nanoparticle assemblies

Quantitative characterization of the average structure of dense nanoparticle assemblies and aggregates is a common problem in nanoscience. Small-angle scattering is a suitable technique, but it is usually limited to not too big assemblies due to the limited experimental range, low concentrations to avoid interactions, and monodispersity to keep calculations tractable. In the present paper, a straightforward analysis of the generally available scattered intensity - even for large assemblies, at high concentrations - is detailed, providing information on the local volume fraction of polydisperse particles with hard sphere interactions. It is based on the identical local structure of infinite homogeneous nanoparticle assemblies and their subsets forming finite-sized clusters. This approach is extended to polydispersity, using Monte-Carlo simulations of hard and moderately sticky hard spheres. As a result, a simple relationship between the observed structure factor minimum - termed the correlation hole - and the average local volume fraction κ on the scale of neighboring particles is proposed and validated through independent aggregate simulations. This relationship shall be useful as an efficient tool for the structural analysis of arbitrarily aggregated colloidal systems.

Self-Assembly of Block Copolymer Chains To Promote the Dispersion of Nanoparticles in Polymer Nanocomposites

In this paper we adopt molecular dynamics simulations to study the amphiphilic AB block copolymer (BCP) mediated nanoparticle (NP) dispersion in polymer nanocomposites (PNCs), with the A-block being compatible with the NPs and the B-block being miscible with the polymer matrix. The effects of the number and components of BCP, as well as the interaction strength between A-block and NPs on the spatial organization of NPs, are explored. We find that the increase of the fraction of the A-block brings different dispersion effect to NPs than that of B-block. We also find that the best dispersion state of the NPs occurs in the case of a moderate interaction strength between the A-block and the NPs. Meanwhile, the stress-strain behavior is probed. Our simulation results verify that adopting BCP is an effective way to adjust the dispersion of NPs in the polymer matrix, further to manipulate the mechanical properties.

Photooxidation Behavior of a LDPE/Clay Nanocomposite Monitored through Creep Measurements

Creep behavior of polymer nanocomposites has not been extensively investigated so far, especially when its effects are combined with those due to photooxidation, which are usually studied in completely independent ways. In this work, the photooxidation behavior of a low density polyethylene/organomodified clay nanocomposite system was monitored by measuring the creep curves obtained while subjecting the sample to the combined action of temperature, tensile stress, and UV radiation. The creep curves of the irradiated samples were found to be lower than those of the non-irradiated ones and progressively diverging, because of the formation of branching and cross-linking due to photooxidation. This was further proved by the decrease of the melt index and the increase of the intrinsic viscosity; at the same time, the formation of carbonyl groups was observed. This behavior was more observable in the nanocomposite sample, because of its faster photooxidation kinetics.

Filler's impact on structure and physical properties in polyester resin–oxide nanocomposites

Impact of nanosized oxide particles of titania (titanium dioxide, rutile) and silica–titania fumed compound on structure relaxation processes in nanocomposites of an orthophtalic unsaturated styrene cross-linked polyester resin has been experimentally studied using the thermal desorption mass spectroscopy, the dielectric spectroscopy, and the positron annihilation lifetime spectroscopy. All the nanocomposites showed unmonotonous variations in the thermal resistance, the dielectric permittivity and losses, and the annihilation rates for both positrons and ortho-positronium atoms with increasing filler’s loading. The nanoparticle-loading effects can be explained on the assumption that the oxide particles embedded into a cross-linked polyester resin induce rearrangements in its structure. Several mechanisms of particle–polymer interface interaction compete simultaneously and thus promote the alterations in molecular structure of the nanocomposites. The mechanisms may include both chemical and electrostatic fastening of polyester chains and styrene cross-links to the active surface sites, the destruction of the styrene cross-links, and redistribution of electron density in polymers. The features of the loading effects observed in the different nanocomposites can be ascribed to distinctions in both of active surface sites and intrinsic dielectric properties of the filling oxide particles.

Reactive Nanoparticles Compatibilized Immiscible Polymer Blends: Synthesis of Reactive SiO2 with Long Poly(methyl methacrylate) Chains and the in Situ Formation of Janus SiO2 Nanoparticles Anchored Exclusively at the Interface

The exclusive location of compatibilizers at the interface of immiscible binary polymer blends to bridge the neighboring phases is the most important issue for fabricating desirable materials with synergistic properties. However, the positional stability of the compatibilizers at the interface remains a challenge in both scientific and technical points of view due to the intrinsic flexibility of compatibilizer molecules against aggressive processing conditions. Herein, taking the typical immiscible poly vinylidene fluoride (PVDF)/polylactic acid (PLLA) blend as an example, we demonstrate a novel approach, termed as the interfacial nanoparticle compatibilization (IPC) mechanism, to overcome the challenges by packing nanoparticles thermodynamically at the interface through melt reactive blending. Specifically, we have first synthesized nanosilica with both reactive epoxide groups and long poly(methyl methacrylate) (PMMA) tails, called reactive PMMA-graft-SiO₂ (Epoxy-MSiO₂), and then incorporated the Epoxy-MSiO₂ into the PVDF/PLLA (50/50, w/w) blends by melt blending. PLLA was in situ grafted onto SiO₂ by the reaction of the carboxylic acid groups with epoxide groups on the surface of SiO₂. Therefore, the reacted SiO₂ particles were exclusively located at the interface by the formation of the Janus-faced silica hybrid nanoparticles (JSNp) with pregrafted PMMA tails entangled with PVDF molecular chains in the PVDF phase and the in situ grafted PLLA chains embedded in the PLLA phase. Such JSNp with a distinct hemisphere, functioning as compatibilizer, can not only suppress coalescence of PVDF domains by its steric repulsion but also enhance interfacial adhesion via the selective interactions with the corresponding miscible phase. The interfacial location of JSNp is very stable even under the severe shear field and annealing in the melt. This IPC mechanism paves a new possibility to use the various types of nanoparticles as both effective compatibilizers and functional fillers for immiscible polymer blends.

Nanoparticle amount, and not size, determines chain alignment and nonlinear hardening in polymer nanocomposites

Polymer nanocomposites-materials in which a polymer matrix is blended with nanoparticles (or fillers)-strengthen under sufficiently large strains. Such strain hardening is critical to their function, especially for materials that bear large cyclic loads such as car tires or bearing sealants. Although the reinforcement (i.e., the increase in the linear elasticity) by the addition of filler particles is phenomenologically understood, considerably less is known about strain hardening (the nonlinear elasticity). Here, we elucidate the molecular origin of strain hardening using uniaxial tensile loading, microspectroscopy of polymer chain alignment, and theory. The strain-hardening behavior and chain alignment are found to depend on the volume fraction, but not on the size of nanofillers. This contrasts with reinforcement, which depends on both volume fraction and size of nanofillers, potentially allowing linear and nonlinear elasticity of nanocomposites to be tuned independently.

Rigidity of lamellar nanosheets

Lamellar nanosheets of contrasting materials are ubiquitous in functional coatings and electronic devices. They also represent a unique paradigm for polymer nanocomposites. Here, we use fluid-assembled lamellar nanosheets - alternating layers of polymer and single-wall carbon nanotubes (SWCNTs) - to gain insight into the flexural mechanics of such hybrid films. Specifically, we measure the modulus and yield strain as a function of both layer thickness and the total number of layers. Overall, we find that the multi-layered films exhibit the greatest synergistic effects near a layer thickness of 20 nm or less, which we relate to the characteristic width of the SWCNT-polymer interface. For all layer thicknesses, we find that the nanosheets have realized the bulk limit by six layers. Our results have potentially profound implications for controlling the rigidity and durability of polymer nanocomposites, thin hybrid films and flexible heterojunctions.

Rotational Molding of Linear Low Density Polyethylene (LLDPE) Fumed Silica Nanocomposites

This paper deals with investigations of rotational molding of LLDPE – Fumed Silica (FS) nano composites. The investigations were conducted at an industrial scale using a three arm biaxial rotational molding machine by carefully monitoring the Internal Air Temperature (IAT) within the mold. The effect of 4% FS on powder flow quality (dry flow and bulk density), melt flow quality (Melt Flow Index (MFI), static mechanical properties (tensile strength, modulus, toughness, flexural strength and impact strength) as well as dynamic mechanical properties (storage and loss modulus), along with creep and relaxation were investigated. Morphological studies were conducted to correlate the above findings with the dispersion of the nano particles within the LLDPE matrix.

Big Effect of Small Nanoparticles: A Shift in Paradigm for Polymer Nanocomposites

Polymer nanocomposites (PNCs) are important materials that are widely used in many current technologies and potentially have broader applications in the future due to their excellent property tunability, light weight, and low cost. However, expanding the limits in property enhancement remains a fundamental scientific challenge. Here, we demonstrate that well-dispersed, small (diameter ∼1.8 nm) nanoparticles with attractive interactions lead to unexpectedly large and qualitatively different changes in PNC structural dynamics in comparison to conventional nanocomposites based on particles of diameters ∼10-50 nm. At the same time, the zero-shear viscosity at high temperatures remains comparable to that of the neat polymer, thereby retaining good processability and resolving a major challenge in PNC applications. Our results suggest that the nanoparticle mobility and relatively short lifetimes of nanoparticle-polymer associations open qualitatively different horizons in the tunability of macroscopic properties in nanocomposites with a high potential for the development of advanced functional materials.

High-Energy Dissipation Performance in Epoxy Coatings by the Synergistic Effect of Carbon Nanotube/Block Copolymer Conjugates

Hierarchical assembly of hard/soft nanoparticles holds great potential as reinforcements for polymer nanocomposites with tailored properties. Here, we present a facile strategy to integrate polystyrene-grafted carbon nanotubes (PSgCNT) (0.05-0.3 wt %) and poly(styrene-b-[isoprene-ran-epoxyisoprene]-b-styrene) block copolymer (10 wt %) into epoxy coatings using an ultrasound-assisted noncovalent functionalization process. The method leads to cured nanocomposites with core-shell block copolymer (BCP) nanodomains which are associated with carbon nanotubes (CNT) giving rise to CNT-BCP hybrid structures. Nanocomposite energy dissipation and reduced Young's Modulus (E*) is determined from force-distance curves by atomic force microscopy operating in the PeakForce QNM imaging mode and compared to thermosets modified with BCP and purified carbon nanotubes (pCNT). Remarkably, nanocomposites bearing PSgCNT-BCP conjugates display an increase in energy dissipation of up to 7.1-fold with respect to neat epoxy and 53% more than materials prepared with pCNT and BCP at the same CNT load (0.3 wt %), while reduced Young's Modulus shows no significant change with CNT type and increases up to 25% compared to neat epoxy E* at a CNT load of 0.3 wt %. The energy dissipation performance of nanocomposites is also reflected by the lower wear coefficients of materials with PSgCNT and BCP compared to those with pCNT and BCP, as determined by abrasion tests. Furthermore, scanning electron microscopy (SEM) images taken on wear surfaces show that materials incorporating PSgCNT and BCP exhibit much more surface deformation under shear forces in agreement with their higher ability to dissipate more energy before particle release. We propose that the synergistic effect observed in energy dissipation arises from hierarchical assembly of PSgCNT and BCP within the epoxy matrix and provides clues that the CNT-BCP interface has a significant role in the mechanisms of energy dissipation of epoxy coating modified by CNT-BCP conjugates. These findings provide a means to design epoxy-based coatings with high-energy dissipation performance.

Designing polymer nanocomposites with a semi-interpenetrating or interpenetrating network structure: toward enhanced mechanical properties

Semi-interpenetrating and interpenetrating network structures for the uniform dispersion of NPs and the reinforced mechanical properties of polymer nanocomposites.

The effect of size and concentration of nanoparticles on the glass transition temperature of polymer nanocomposites

Here we use model nanocomposites based on polystyrene and polyphenylene dendrimers to show both theoretically and experimentally that inclusion of rigid nanoparticles of 2.3–5 nm size into the polymer leads to a negligible glass transition temperature (T_g) increase.

A new mechanism for the low dielectric property of POSS nanocomposites: the key role of interfacial effect

The low dielectric constant (ε) of polyhedral oligomeric silsesquioxanes (POSS) nanocomposites was also attributed to its interfacial structure.