Advanced Sorbents for Oil-Spill Cleanup: Recent Advances and Future Perspectives

Macroporous monoliths with pH-induced switchable wettability for recyclable oil separation and recovery

HYPOTHESIS

The effective separation and recovery of oils from water is important for the protections of ecosystems and the environment. Polymeric porous monoliths have been demonstrated as attractive absorbents for oil/water separation. However, the recyclability was mainly realized by squeezing, combustion, or centrifugation, which may restrict in elastic materials, destroy the adsorbates or need special apparatus. Thus it is desirable to developing monoliths with controllable oil absorption and desorption.

EXPERIMENTS

A series of "smart" monoliths with pH-induced switchable wettability were fabricated by high internal phase emulsion (HIPE) polymerization and epoxide ring-opening for the incorporation of amine groups. The resultant monoliths and their wettabilities were examined using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), nitrogen adsorption/desorption and contact angle analysis, respectively. The oil separation efficiency and recyclability were evaluated.

FINDINGS

The monoliths with macroporous structure can undergo switchable wettability under reversible pH stimulation. As an absorbent, the monoliths not only separated and recovered organic solvents and oils (including crude oil) from aqueous mixtures through a reversible and recyclable absorption and desorption process upon alternating the pH between 7.0 and 1.0, but also continuously expulsed oils from water surfaces in a continuous manner with the aid of external driving pressures. Moreover, the monoliths also allowed the effective separation of surfactant-free and surfactant-stabilized oil-in-water emulsions with high separation efficiency.

Superhydrophobic graphene-based sponge as a novel sorbent for crude oil removal under various environmental conditions

Mechanical recovery of oils using oil sorbents is one of the most important approaches to manage marine oil spills. However, the properties of the oils spilled into sea are influenced by external environmental conditions. In this study, we present a graphene-based (GB) sponge as a novel sorbent for crude oil removal and compare its performance with that of a commercial sorbent sheet under various environmental parameters. The GB sponge with excellent superhydrophobic and superoleophilic characteristics is demonstrated to be an efficient sorbent for crude oils, with high sorption capacity (up to 85-95 times its weight) and good reusability. The crude-oil-sorption capacity of our GB sponge is remarkably higher (about 4-5 times) than that of the commercial sheet and most other previously reported sponge sorbents. Moreover, several challenging environmental conditions were examined for their effects on the sorption performance, including the weathering time of oils, seawater temperature, and turbulence (wave effect). The results show that the viscosity of the oil increased with increasing weathering time or decreasing temperature; therefore, the sorption rate seemed to decrease with longer weathering times and lower temperatures. Turbulence can facilitate inner sorption and promote higher oil sorption. Our results indicate that the extent of the effects of weather and other environmental factors on crude oil should be considered in the assessment of the effective adsorption capacity and efficiency of sorbents. The present work also highlights the widespread potential applications of our GB sponge in marine spilled-oil cleanup and hydrophobic solvent removal.

Construction of hydrophobic alginate-based foams induced by zirconium ions for oil and organic solvent cleanup

Hydrophobic modification of sodium alginate (SA) foams via a simple freeze-drying and post cross-linking induced by zirconium (Zr) ions was developed. All results demonstrated that Zr ions not only constructed surface microstructure but also lowered surface energy of foams, leading to the hydrophobic character. Hydrophobic and oleophilic foams showed excellent adsorption capacities for different oils and organic solvents (11.2-25.9 g/g). Furthermore, SA solution can be also coated on porous substrates, such as melamine sponges (MS) and Nylon strainers (NS), to give hydrophobic modification by Zr ion crosslinking. These excellent performances made them a promising for oil adsorption and cleanup.

Nanospikes-mediated Anomalous Dispersities of Hydropobic Micro-objects and their Application for Oil Emulsion Cleaning

Many fields of applications require dispersion of hydrophobic particles in water, which is traditionally achieved by using surfactants or amphiphilic molecules to modify particle surfaces. However, surfactants or amphiphilic molecules may disturb the native solution or particles' surface hydrophobicity, limiting extended applications such as oil emulsion cleaning. Recently one example of 2 μm-size polystyrene microparticles covered with ZnO nanospikes has been shown to exhibit excellent dispersity in water in spite of surface hydrophobicity. Whether this anomalous dispersion phenomenon was applicable to other hydrophobic microparticle systems was still unclear and its application scope was limited. Here the anomalous dispersities of different hydrophobic spiky micro-objects were systematically explored. The results show that the anomalous dispersion phenomenon was universally observed on different hydrophobic spiky micro-objects including different hydrophobic coating, particle sizes, material compositions and core particle morphologies. In addition, the spiky micro-objects displayed anomalous dispersity in water without compromising surface hydrophobicity, and their applications for oil spills absorption and oil emulsion cleaning were demonstrated. This work offers unique insight on the nanospikes-mediated anomalous dispersion phenomenon of hydrophobic micro-object and potentially extends its applicability and application scopes.

Novel encapsulation of water soluble inorganic or organic ingredients in melamine formaldehyde microcapsules to achieve their sustained release in an aqueous environment

A novel type of melamine formaldehyde microcapsule with a desirable barrier has been used to encapsulate water soluble ingredients, including potassium chloride (KCl) and allura red (dye) as models of an inorganic salt and organic molecule, respectively, via a facile method, and it has shown a sustained release of KCl and allura red for 12 h and 10 days in aqueous environment, respectively.

A novel type of melamine formaldehyde microcapsule has been used to encapsulate water-soluble ingredients: potassium chloride (KCl) and allura red (dye), which achieved a sustained release for 12 h and 10 days in aqueous environment respectively.

Cellulose Aerogels: Synthesis, Applications, and Prospects

Due to its excellent performance, aerogel is considered to be an especially promising new material. Cellulose is a renewable and biodegradable natural polymer. Aerogel prepared using cellulose has the renewability, biocompatibility, and biodegradability of cellulose, while also having other advantages, such as low density, high porosity, and a large specific surface area. Thus, it can be applied for many purposes in the areas of adsorption and oil/water separation, thermal insulation, and biomedical applications, as well as many other fields. There are three types of cellulose aerogels: natural cellulose aerogels (nanocellulose aerogels and bacterial cellulose aerogels), regenerated cellulose aerogels, and aerogels made from cellulose derivatives. In this paper, more than 200 articles were reviewed to summarize the properties of these three types of cellulose aerogels, as well as the technologies used in their preparation, such as the sol⁻gel process and gel drying. In addition, the applications of different types of cellulose aerogels were also introduced.

Polyolefin-based interpenetrating polymer network absorbent for crude oil entrapment and recovery in aqueous system

In this research, a series of different two polyolefin-based interlaced polymer network material was prepared with a semi-crystalline linear low density polyethylene (LLDPE, thermoplastic) and a crosslinked 1-decene/divinylbenzene (1-D/DVB, elastomer) having high crude oil absorption capacity. The prepared absorbents, LLDPE/D/DVB, were characterized by NMR, TEM, contact angle measurement and TGA analysis. It was observed that the mixing ratio of two interlaced polymer network played a crucial role in determining its crude oil absorption capacity. The swelling capacity of absorbent prepared from a 1:1 mixing of LLDPE and D/DVB (0.2 ml) exhibit high removal efficiency in crude oil absorption over 40 g/g at both 25 °C and 0 °C. The removal of the absorbed crude oil from the water surface is effective. As the absorbent made of polyolefin materials have pure hydrocarbon content, offer significant advantages such as high absorption capacity, simple recovery, and recyclability.

Superhydrophobic Melamine Sponge Coated with Striped Polydimethylsiloxane by Thiol-Ene Click Reaction for Efficient Oil/Water Separation

Superhydrophobic and oleophilic sponges have been demonstrated as promising candidates for oil/water separation. However, there are still challenges in large-scale fabrication of superhydrophobic sponges with low cost and feasible method for industrial applications. Herein, we report a superhydrophobic and oleophilic melamine sponge functionalized by a uniform polydimethylsiloxane (PDMS) film that can be easily coated onto the sponge skeleton through UV-assisted thiol-ene click reactions. The PDMS films are characterized by a hierarchically striped microstructure with an average distance less than 2 μm. Because of the striped microstructure and the hydrophobic property of silicone, a high contact angle of 156.2° was achieved. Importantly, the interconnected open-cell structure of the melamine sponge was preserved by adapting the thickness of the PDMS film. The PDMS-coated melamine sponge exhibited a desirable absorption capacity of 103-179 times its own weight with oils and organic solvents. The excellent mechanical properties of melamine and the flexibility of PDMS enable the PDMS-coated melamine sponges to be squeezed repeatedly without collapsing. This study offers a robust and effective approach in large-scale preparation of a superhydrophobic sponge for large-scale oil spill containment and environmental remediation by the inexpensive commercial polymethylvinylsilicone and facile dip-coating/UV-curing method.

UiO-66-Coated Mesh Membrane with Underwater Superoleophobicity for High-Efficiency Oil-Water Separation

A UiO-66-coated mesh membrane with micro- and nanostructures was designed and successfully fabricated on steel mesh through a simple solution immersion process, exhibiting hydrophilic and underwater superoleophobic properties. It displays an outstanding oil-water separation efficiency over 99.99% with a high water permeation flux of 12.7 × 10⁴ L m^-2 h^-1, so high purity water (with the residual oil content less than 4 ppm) can be readily obtained from such a simple mesh membrane from various oil-water mixtures. Its large-scale membrane production will facilitate its practical usage for the industrial and environmental water purification.

Preparation of polyvinyl alcohol graphene oxide phosphonate film and research of thermal stability and mechanical properties

In this article, flake graphite, nitric acid, peroxyacetic acid and phosphoric acid are used to prepare graphene oxide phosphonic and phosphinic acids (GOPAs), and GOPAs and polyvinyl alcohol (PVA) are used to synthesize polyvinyl alcohol graphene oxide phosphonate and phosphinate (PVAGOPs) in the case of faint acidity and ultrasound irradiation, and PVAGOPs are used to fabricate PVAGOPs film, and the structure and morphology of GOPAs, PVAGOPs and PVAGOPs film are characterized, and the thermal stability and mechanical properties of PVAGOPs film are investigated. Based on these, it has been proved that GOPAs consist of graphene oxide phosphonic acid and graphene oxide phosphinic acid, and there are CP covalent bonds between them, and PVAGOPs are composed of GOPAs and PVA, and there are six-member lactone rings between GOPAs and PVA, and the thermal stability and mechanical properties of PVAGOPs film are improved effectively.

Rational design of materials interface at nanoscale towards intelligent oil-water separation

Oil-water separation is critical for the water treatment of oily wastewater or oil-spill accidents. The oil contamination in water not only induces severe water pollution but also threatens human beings' health and all living species in the ecological system. To address this challenge, different nanoscale fabrication methods have been applied for endowing biomimetic porous materials, which provide a promising solution for oily-water remediation. In this review, we present the state-of-the-art developments in the rational design of materials interface with special wettability for the intelligent separation of immiscible/emulsified oil-water mixtures. A mechanistic understanding of oil-water separation is firstly described, followed by a summary of separation solutions for traditional oil-water mixtures and special oil-water emulsions enabled by self-amplified wettability due to nanostructures. Guided by the basic theory, the rational design of interfaces of various porous materials at nanoscale with special wettability towards superhydrophobicity-superoleophilicity, superhydrophilicity-superoleophobicity, and superhydrophilicity-underwater superoleophobicity is discussed in detail. Although the above nanoscale fabrication strategies are able to address most of the current challenges, intelligent superwetting materials developed to meet special oil-water separation demands and to further promote the separation efficiency are also reviewed for various special application demands. Finally, challenges and future perspectives in the development of more efficient oil-water separation materials and devices by nanoscale control are provided. It is expected that the biomimetic porous materials with nanoscale interface engineering will overcome the current challenges of oil-water emulsion separation, realizing their practical applications in the near future with continuous efforts in this field.

Superhydrophobic WS2-Nanosheet-Wrapped Sponges for Underwater Detection of Tiny Vibration

Underwater vibration detection is of great importance in personal safety, environmental protection, and military defense. Sealing layers are required in many underwater sensor architectures, leading to limited working-life and reduced sensitivity. Here, a flexible, superhydrophobic, and conductive tungsten disulfide (WS2) nanosheets-wrapped sponge (SCWS) is reported for the high-sensitivity detection of tiny vibration from the water surfaces and from the grounds. When the SCWS is immersed in water, a continuous layer of bubbles forms on its surfaces, providing the sensor with two special abilities. One is sealing-free feature due to the intrinsic water-repellent property of SCWS. The other is functioning as a vibration-sensitive medium to convert mechanical energy into electric signals through susceptible physical deformation of bubbles. Therefore, the SCWS can be used to precisely detect tiny vibration of water waves, and even sense those caused by human footsteps, demonstrating wide applications of this amphibious (water/ground) vibration sensor. Results of this study can initiate the exploration of superhydrophobic materials with elastic and conductive properties for underwater flexible electronic applications.

Adsorption Mechanism of Oil by Resilient Graphene Aerogels from Oil-Water Emulsion

A facile synthesis strategy was adopted to prepare resilient graphene aerogel (GA) with properties of high emulsified oil adsorption capacities, excellent rebounding performance, oil-water selectivity, and recycling abilities. The maximum adsorption capacity of GA for emulsified diesel oil was 2.5 × 10⁴ mg g^-1. The microscopic kinetic and thermodynamic mutual reaction models of diesel oil emulsion adsorption onto GA were investigated to describe the adsorption mechanism. The emulsified diesel oil was able to be separated efficiently from the oil-water emulsion by GA because of their high oil selectivity. Interestingly, both kinetics and thermodynamic experiments show that emulsified oil adsorption on GA is a physical adsorption and spontaneous process. Besides, GA can be reused with prominent repeatability for at least 10 cycles, demonstrating feasibility in practical applications of GA-based oily water treatment.

Anomalous dispersion of magnetic spiky particles for enhanced oil emulsions/water separation

In situ effective separation of oil pollutants including oil spills and oil emulsions from water is an emerging technology yet remains challenging. Hydrophobic micro- or nano-materials with ferromagnetism have been explored for oil removal, yet the separation efficiency of an oil emulsion was compromised due to the limited dispersion of hydrophobic materials in water. A surfactant coating on microparticles prevented particle aggregation, but reduced oil absorption and emulsion cleaning ability. Recently, polystyrene microbeads covered with nanospikes have been reported to display anomalous dispersion in phobic media without surfactants. Inspired by this phenomenon, here magnetic microparticles attached with nanospikes were fabricated for enhanced separation of oil emulsions from water. In this design, the particle surfaces were functionalized to be superhydrophobic/superoleophilic for oil absorption, while the surface of the nanospikes prevented particle aggregation in water without compromising surface hydrophobicity. The magnetic spiky particles effectively absorbed oil spills on the water surface, and readily dispersed in water and offered facile cleaning of the oil emulsion. In contrast, hydrophobic microparticles without nanospikes aggregated in water limiting the particle-oil contact, while surfactant coating severely reduced particle hydrophobicity and oil absorption ability. Our work provides a unique application scope for the anomalous dispersity of microparticles and their potential opportunities in effective oil-water separation.

A durable monolithic polymer foam for efficient solar steam generation

Efficient and cost-effective solar steam generation requires self-floating evaporators which can convert light into heat, prevent unnecessary heat loss and greatly accelerate evaporation without solar concentrators. Currently, the most efficient evaporators (efficiency of ∼80% under 1 sun) are invariably built from inorganic materials, which are difficult to mold into monolithic sheets. Here, we present a new polymer which can be easily solution processed into a self-floating monolithic foam. The single-component foam can be used as an evaporator with an efficiency at 1 sun comparable to that of the best graphene-based evaporators. Even at 0.5 sun, the efficiency can reach 80%. Moreover, the foam is mechanically strong, thermally stable to 300 °C and chemically resistant to organic solvents.

Designer carbon nanotubes for contaminant removal in water and wastewater: A critical review

The search for effective materials for environmental cleanup is a scientific and technological issue of paramount importance. Among various materials, carbon nanotubes (CNTs) possess unique physicochemical, electrical, and mechanical properties that make them suitable for potential applications as environmental adsorbents, sensors, membranes, and catalysts. Depending on the intended application and the chemical nature of the target contaminants, CNTs can be designed through specific functionalization or modification processes. Designer CNTs can remarkably enhance contaminant removal efficiency and facilitate nanomaterial recovery and regeneration. An increasing number of CNT-based materials have been used to treat diverse organic, inorganic, and biological contaminants. These success stories demonstrate their strong potential in practical applications, including wastewater purification and desalination. However, CNT-based technologies have not been broadly accepted for commercial use due to their prohibitive cost and the complex interactions of CNTs with other abiotic and biotic environmental components. This paper presents a critical review of the existing literature on the interaction of various contaminants with CNTs in water and soil environments. The preparation methods of various designer CNTs (surface functionalized and/or modified) and the functional relationships between their physicochemical characteristics and environmental uses are discussed. This review will also help to identify the research gaps that must be addressed for enhancing the commercial acceptance of CNTs in the environmental remediation industry.

Hydrophobic Janus Foam Motors: Self-Propulsion and On-The-Fly Oil Absorption

In this work, we for the first time have proposed and fabricated a self-propelled Janus foam motor for on-the-fly oil absorption on water by simply loading camphor/stearic acid (SA) mixture as fuels into one end of the SA-modified polyvinyl alcohol (PVA) foam. The as-fabricated Janus foam motors show an efficient Marangoni effect-based self-propulsion on water for a long lifetime due to the effective inhibition of the rapid release of camphor by the hydrophobic SA in the fuel mixture. Furthermore, they can automatically search, capture, and absorb oil droplets on the fly, and then be spontaneously self-assembled after oil absorption due to the self-propulsion of the motors as well as the attractive capillary interactions between the motors and oil droplets. This facilitates the subsequent collection of the motors from water after the treatment. Since the as-developed Janus foam motors can effectively integrate intriguing behaviors of the self-propulsion, efficient oil capture, and spontaneous self-assembly, they hold great promise for practical applications in water treatment.

Bioinspired Assembly of Carbon Nanotube into Graphene Aerogel with "Cabbagelike" Hierarchical Porous Structure for Highly Efficient Organic Pollutants Cleanup

Nowadays, physical absorption has become a feasible method offering an efficient and green route to remove organic pollutants from the industrial wastewater. Inspired by polydopamine (PDA) chemistry, one-dimensional PDA-functionalized multiwalled carbon nanotubes (MWCNT-PDA) were creatively introduced into graphene aerogel framework to synthesize a robust graphene/MWCNT-PDA composite aerogel (GCPCA). The whole forming process needed no additional reducing agents, significantly reducing the contamination emissions to the environment. The GCPCA exhibited outstanding repeatable compressibility, ultralight weight, as well as hydrophobic nature, which were crucial for highly efficient organic pollution absorption. The MWCNTs in moderate amounts can provide the composite aerogels with desirable structure stability and extra specific surface area. Meanwhile, the eventual absorption performance of GCPCAs can be improved by optimizing the microporous structure. In particular, a novel "cabbagelike" hierarchical porous structure was obtained as the prefreezing temperature was decreased to -80 °C. The miniaturization of pore size around the periphery of GCPCA enhanced the capillary flow in aerogel channels, and the super-absorption capacity for organic solvents was up to 501 times (chloroform) its own mass. Besides, the GCPCAs exhibited excellent reusable performance in absorption-squeezing, absorption-combustion, and absorption-distillation cycles according to the characteristic of different organic solvents. Because of the viable synthesis method, the resulting GCPCAs with unique performance possess broad and important application prospects, such as oil pollution cleanup and treatment of chemical industrial wastewater.

Oil sorbents from plastic wastes and polymers: A review

A large volume of the waste produced across the world is composed of polymers from plastic wastes such as polyethylene (HDPE or LDPE), polypropylene (PP), and polyethylene terephthalate (PET) amongst others. For years, environmentalists have been looking for various ways to overcome the problems of such large quantities of plastic wastes being disposed of into landfill sites. On the other hand, the usage of synthetic polymers as oil sorbents in particular, polyolefins, including polypropylene (PP) and polyethylene (PE) have been reported. In recent years, the idea of using plastic wastes as the feed for the production of oil sorbents has gained momentum. However, the studies undertaking such feasibility are rather scattered. This review paper is the first of its kind reporting, compiling and reviewing these various processes. The production of an oil sorbent from plastic wastes is being seen to be satisfactorily achievable through a variety of methods Nevertheless, much work needs to be done regarding further investigation of the numerous parameters influencing production yields and sorbent qualities. For example, differences in results are seen due to varying operating conditions, experimental setups, and virgin or waste plastics being used as feeds. The field of producing oil sorbents from plastic wastes is still very open for further research, and seems to be a promising route for both waste reduction, and the synthesis of value-added products such as oil sorbents. In this review, the research related to the production of various oil sorbents based on plastics (plastic waste and virgin polymer) has been discussed. Further oil sorbent efficiency in terms of oil sorption capacity has been described.

Highly porous and chemical resistive P(TFEMA–DVB) monolith with tunable morphology for rapid oil/water separation

A facile preparation for a series of porous poly(2,2,2-trifluoroethylmethacrylate–divinylbenzene) P(TFEMA–DVB) foams is discussed in this paper. The foams have adjustable morphology utilizing a suitable commercial surfactant, Hypermer B246, as stabilizer, and were compared with traditional organic surfactants or macromolecular block-polymers. Combining the porous properties and advantages of fluorine atoms, this type of fluoropolymer exhibited superb chemical stability and hydrophobicity performances with high porosity. These porous fluoro-monoliths preserved their regular porous structure without any degradation after immersion into strong acidic or basic solution for three days, hence demonstrating an excellent potential to deal with environmental pollution caused by oil spillages in severe environments. The tunable morphology (open and closed pores) and pore sizes were achieved by investigating various parameters like surfactant concentration, amount of external crosslinker, and aqueous phase volume. Droplet sizes of HIPEs were characterized using an optical microscope under different experimental conditions. The influence of pore structure and surface properties of polyHIPE on water contact angle and oil adsorption capacity was also explored. The results indicated that the porous material has an excellent oleophilicity and hydrophobicity, with water contact angles (WCA) up to 146.4°. Additionally, the results presented a noticeable adsorption with a very fast rate towards organic oils from either a water surface or bottom with adsorption saturation achieved in about 120 s. The prepared polyHIPEs showed a good recycling ability; even after 10 adsorption–centrifugation experiments, the adsorption capacity was still more than 85%.

A facile preparation for a series of porous poly(2,2,2-trifluoroethylmethacrylate–divinylbenzene) P(TFEMA–DVB) foams is discussed in this paper.

A Janus oil barrel with tapered microhole arrays for spontaneous high-flux spilled oil absorption and storage

Porous oil/water separation materials show excellent prospects in the remediation of oil spill accidents. However, several drawbacks such as low flux, limited absorption and storage capacity restrict their practical applications. Hence, a novel Janus oil barrel (superhydrophobic outside wall and superhydrophilic inside wall) constituted by tapered microhole arrayed aluminium foil is designed, which is demonstrated to be a promising device for the remediation of oil spill accidents. Furthermore, the investigation shows that the tapered microholes (taper angle 25-30°) can significantly enhance oil/water intrusion pressures (1-3 times higher than cylindrical holes) and unidirectional transferability which can eliminate the secondary leakage when salvaging full oil barrels without an additional procedure. It is indicated that the Janus oil barrel can spontaneously absorb spilled oil with a high flux (45 000 Lm^-2 h^-1), and synchronously store the absorbed oil. In addition, the barrel can absorb oil from surfactant-free oil-in-water emulsions appearing in oil spills and industrial processes. The distinct design combining excellent controllability, high precision and flexibility of the femtosecond laser micro/nanofabrication technology provides a general strategy in oil spill remediation.

Superhydrophobic/Superoleophilic and Reinforced Ethyl Cellulose Sponges for Oil/Water Separation: Synergistic Strategies of Cross-linking, Carbon Nanotube Composite, and Nanosilica Modification

Superhydrophobic/superoleophilic and reinforced ethyl cellulose (SEC) sponges were prepared by cross-linking EC with epichlorohydrin (ECH) and complexing with silanized carbon nanotubes (Si-CNTs) followed by coating nanosilica on the surface of porous sponges and subsequent modification with hexadecyltrimethoxysilane (HDTMS). These synergistic strategies endowed the SEC sponges with the superhydrophobic/superoleophilic properties (θ_water = 158.2°, θ_oil = 0°, sliding angle = 3°) and outstanding mechanical properties (could bear the pressure of 28.6 kPa without damage). The unique micronanostructures and properties of the porous sponges were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and water contact angle measurements. The as prepared SEC sponges with high mechanical strength were able to collect a wide range of oils and organic solvents with absorption capacity up to 64 times of their own weight. Furthermore, the absorption capacity of the sponges decreased slightly to 86.4% of its initial value after 50 separation cycles, suggesting their excellent recyclable performance. The high efficiency and endurability of the sponges during oil/water separation made them ideal absorbent in oil spillage cleanup.

Thermoresponsive Microcarriers for Smart Release of Hydrate Inhibitors under Shear Flow

The hydrate formation in subsea pipelines can cause oil and gas well blowout. To avoid disasters, various chemical inhibitors have been developed to prevent or delay the hydrate formation and growth. Nevertheless, direct injection of the inhibitors results in environmental contamination and cross-suppression of inhibition performance in the presence of other inhibitors against corrosion and/or formation of scale, paraffin, and asphaltene. Here, we suggest a new class of microcarriers that encapsulate hydrate inhibitors at high concentration and release them on demand without active external triggering. The key to the success in microcarrier design lies in the temperature dependence of polymer brittleness. The microcarriers are microfluidically created to have an inhibitor-laden water core and polymer shell by employing water-in-oil-in-water (W/O/W) double-emulsion drops as a template. As the polymeric shell becomes more brittle at a lower temperature, there is an optimum range of shell thickness that renders the shell unstable at temperature responsible for hydrate formation under a constant shear flow. We precisely control the shell thickness relative to the radius by microfluidics and figure out the optimum range. The microcarriers with the optimum shell thickness are selectively ruptured by shear flow only at hydrate formation temperature and release the hydrate inhibitors. We prove that the released inhibitors effectively retard the hydrate formation without reduction of their performance. The microcarriers that do not experience the hydration formation temperature retain the inhibitors, which can be easily separated from ruptured ones for recycling by exploiting the density difference. Therefore, the use of microcarriers potentially minimizes the environmental damages.

Preparation of Superhydrophilic and Underwater Superoleophobic Nanofiber-Based Meshes from Waste Glass for Multifunctional Oil/Water Separation

The deterioration of water resources due to oil pollution, arising from oil spills, industrial oily wastewater discharge, etc., urgently requires the development of novel functional materials for highly efficient water remediation. Recently, superhydrophilic and underwater superoleophobic materials have drawn significant attention due to their low oil adhesion and selective oil/water separation. However, it is still a challenge to prepare low-cost, environmentally friendly, and multifunctional materials with superhydrophilicity and underwater superoleophobicity, which can be stably used for oil/water separation under harsh working conditions. Here, the preparation of nanofiber-based meshes derived from waste glass through a green and sustainable route is demonstrated. The resulting meshes exhibit excellent performance in the selective separation of a wide range of oil/water mixtures. Importantly, these meshes can also maintain the superwetting property and high oil/water separation efficiency under various harsh conditions. Furthermore, the as-prepared mesh can remove water-soluble contaminants simultaneously during the oil/water separation process, leading to multifunctional water purification. The low-cost and environmentally friendly fabrication, harsh-environment resistance, and multifunctional characteristics make these nanofiber-based meshes promising toward oil/water separation under practical conditions.

Bioinspired, Mechano-Regulated Interfaces for Rationally Designed, Dynamically Controlled Collection of Oil Spills from Water

This study describes the fabrication of bioinspired mechano-regulated interfaces (MRI) for the separation and collection of oil spills from water. The MRI consists of 3D-interconnected, microporous structures of sponges made of ultrasoft elastomers (Ecoflex). To validate the MRI strategy, ecoflex sponges are first fabricated with a low-cost sugar-leaching method. This study then systematically investigates the absorption capacity (up to 1280% for chloroform) of the sponges to different oils and organic solvents. More importantly, the oil flux through the as-made sponges is controlled by mechanical deformation, which increases up to ≈33-fold by tensile strain applied to the sponge from 0 to 400%. On the basis of MRI, this study further demonstrates the application of ecoflex sponges in oil skimmers for selective collecting oil from water with high efficiency and durable recyclability. The as-developed MRI strategy has opened a new path to allow rational design and dynamical control toward developing high performance devices for oil permeation and selective collection of oil spills from water.

Thermoresponsive Melamine Sponges with Switchable Wettability by Interface-Initiated Atom Transfer Radical Polymerization for Oil/Water Separation

Here we have obtained a temperature responsive melamine sponge with a controllable wettability between superhydrophilicity and superhydrophobicity by grafting the octadecyltrichlorosilane and thermoresponsive poly(N-isopropylacrylamide) (PNIPAAm) onto the surface of melamine sponge skeletons. The whole process included the silanization in which step the rough surface with low surface energy and the NH₂ were provided, and the atom transfer radical polymerization which ensured the successful grafting of PNIPAAm onto the skeleton's surface. The product exhibits a good reversible switch between superhydrophilicity and superhydrophobicity by changing the temperature below or above the lower critical solution temperature (LCST, about 32 °C) of PNIPAAm, and the modified sponge still retains a good responsiveness after undergoing two temperature switches for 20 cycles. Simultaneously, the functionalized sponges could be used to absorb the oil under water at 37 °C, and they released the absorbed oil in various ways under water at 20 °C, showing wide potential applications including oil/water separation.

Electrospun Fibrous Mat with pH-Switchable Superwettability That Can Separate Layered Oil/Water Mixtures

Oil/water separation has inspired much research interest because of the damages caused to our natural environment due to oily wastewater. As a leader of advanced separation materials, electrospun polymeric fibrous mats having the properties of special surface wettability, high specific surface area, and high porosity will be a good membrane material for the separation of oily wastewater. Herein, we first prepared pH-responsive polymer poly(dimethylsiloxane)-block-poly(4-vinylpyridine) (PDMS-b-P4VP) mat using electrospinning technology. The PDMS-b-P4VP fibrous mat with a thickness of around 250 μm exhibits good pH-switchable oil/water wettability and is able to effectively separate oil or water from layered oil/water mixtures by gravity driven through adjusting the pH value. Stemming from its porous structure and pH-switchable superwettability, the electrospun PDMS-b-P4VP fibrous mat achieved controllable separations with high fluxes of approximately 9000 L h^-1 m^-2 for oil (hexane) and 27 000 L h^-1 m^-2 for water. In addition, extended studies on the polymer/silica nanoparticulate (silica NP) composite fibrous mats show that the addition of an inorganic component improves the thermal stability, pH-switchable wettability, and separation performance of the fibrous mats (approximately 9000 L h^-1 m^-2 for hexane and 32 000 L h^-1 m^-2 for water). It can be concluded from the results that both polymer fibrous mats and silica-filled composite fibrous mats are good candidates for on-demand layered oil/water mixture separation.