Current issues in research on structure–property relationships in polymer nanocomposites

Block-copolymer-mediated nanoparticle dispersion and assembly in polymer nanocomposites

A individual nanoparticle (NP) dispersion in polymer nanocomposites has been obtained through the adsorption of PSbP2VP block copolymer (BCP) at the NPs' surface in solution. The adsorbed block increases the minimum inter-NP distance, while the non-adsorbed block has favourable entropy of mixing with the matrix polymer with the same chemical structure. Physical adsorption of BCP provides a simple, robust means of organizing NPs in a chemically unfavourable polymer.

Gold nanorod length controls dispersion, local ordering, and optical absorption in polymer nanocomposite films

The dispersion, local orientation and optical absorption of polystyrene (PS, degree of polymerization P) nanocomposites containing PS-grafted gold nanorods (Au NRs, PS degree of polymerization N), with aspect ratios (ν = length/diameter) ranging from 2.5 to 6.3, are studied using quantitative scanning electron microscopy (SEM) and optical spectroscopy. The experimentally observed nanorod assemblies and optical absorptions are compared with predictions from self-consistent field theory (SCFT) and finite difference time domain (FDTD) calculations, respectively. A pair correlation function for Au NRs is calculated from SEM images, and contains no correlation peaks for P/N = 0.9, indicating nanorods are dispersed within the nanocomposite. Large correlation peaks are observed for P/N = 7.6, representative of interparticle separation distances within nanorod aggregates, which do not vary with ν. On the basis of SCFT calculations, aggregation is attributed to significant depletion-attraction forces in the composite for P/N > 1. When Au NRs disperse, the longitudinal surface plasmon resonance (LSPR) peak red shifts from the visible into the near-IR as ν increases. No shift in the dispersed LSPR position is observed for v = 2.5 and 3.3 upon aggregation because the ratio of the interparticle distance to the nanorod length is too large for surface plasmon coupling. However, for v = 6.3, significant coupling between surface plasmons leads to a blue shift of the LSPR by approximately 140 nm, in agreement with FDTD calculations.

Assembly of responsive-shape coated nanoparticles at water surfaces

Nanoparticle (NP) assembly and aggregation can be controlled using a variety of organic coatings that bind to the nanoparticle surface and alter its affinity for solvent and other particles. We show that surprisingly simple short chain polymer coatings can be effectively used to selectively control the aggregation of very small nanoparticles by taking advantage of the environment-responsive shape produced by the coating's spontaneous asymmetry on high-curvature nanoparticles. Using extremely long molecular dynamics simulations of alkanethiol coated Au nanoparticles, we show that varying the terminal groups of a nanoparticle coating dramatically alters the coating shape at the water liquid-vapor interface, producing very different assembly morphologies. NPs with CH3-terminated coatings assemble into short linear groupings with a highly aligned structure at early time and then form more disordered clusters as these linear groupings further assemble. NPs with COOH-terminated coatings assemble into dimers and disordered clumps with no preferred alignment at short time and longer disordered chains of particles at longer times. We also find that the responsive shape of the coating continues to adapt to local environment during assembly. The orientations of chains within NP coatings are significantly different when the NPs are arranged in aggregates than when they are isolated.

Studying Twin Samples Provides Evidence for a Unique Structure-Determining Parameter in Simplifed Industrial Nanocomposites

The structure of styrene-butadiene (SB) nanocomposites filled with industrial silica has been analyzed using electron microscopy and small-angle X-ray scattering. The grafting density per unit silica surface ρ_D3 was varied by adding graftable SB molecules. By comparing the filler structures at fixed ρ_D3 (so-called "twins"), a surprising match of the microstructures was evidenced. Mechanical measurements show that ρ_D3 also sets the modulus: it is then possible to tune the terminal relaxation time of nanocomposites via the chain length while leaving the modulus and structure unchanged.

Effect of carbon nanotube functionalization on mechanical and thermal properties of cross-linked epoxy-carbon nanotube nanocomposites: role of strengthening the interfacial interactions

We have used amido-amine functionalized carbon nanotubes (CNTs) that form covalent bonds with cross-linked epoxy matrices to elucidate the role of the matrix-filler interphase in the enhancement of mechanical and thermal properties in these nanocomposites. For the base case of nanocomposites of cross-linked epoxy and pristine single-walled CNTs, our previous work (Khare, K. S.; Khare, R. J. Phys. Chem. B 2013, 117, 7444-7454) has shown that weak matrix-filler interactions cause the interphase region in the nanocomposite to be more compressible. Furthermore, because of the weak matrix-filler interactions, the nanocomposite containing dispersed pristine CNTs has a glass transition temperature (Tg) that is ∼66 K lower than the neat polymer. In this work, we demonstrate that in spite of the presence of stiff CNTs in the nanocomposite, the Young's modulus of the nanocomposite containing dispersed pristine CNTs is virtually unchanged compared to the neat cross-linked epoxy. This observation suggests that the compressibility of the matrix-filler interphase interferes with the ability of the CNTs to reinforce the matrix. Furthermore, when the compressibility of the interphase is reduced by the use of amido-amine functionalized CNTs, the mechanical reinforcement due to the filler is more effective, resulting in a ∼50% increase in the Young's modulus compared to the neat cross-linked epoxy. Correspondingly, the functionalization of the CNTs also led to a recovery in the Tg making it effectively the same as the neat polymer and also resulted in a ∼12% increase in the thermal conductivity of the nanocomposite containing functionalized CNTs compared to that containing pristine CNTs. These results demonstrate that the functionalization of the CNTs facilitates the transfer of both mechanical load and thermal energy across the matrix-filler interface.

Preparation of Polymer-Clay Nanocomposites by Melt Mixing in a Twin Screw Extruder: Using On-Line SAOS Rheometry to Assess the Level of Dispersion

A prototype on-line rotational rheometer was fixed between a twin screw extruder and a multi-rod die of an industrial pelletization line used for the manufacture of polymer-clay nanocomposites. After diverting the required amount of melt to the device, measurements were performed in small amplitude oscillatory shear and used to estimate the level of dispersion of the organoclay in the polypropylene matrix, by means of correlations that are commonly utilized. The aim is to determine whether changes in clay type, clay content, feed rate and screw speed cause detectable alterations in the rheological response and thus in the level of dispersion, with a view to practical process monitoring and control. The analysis of the data is supported by XRD and electron (scanning and transmission) microscopy observations.

Effect of interface on mechanical properties and biodegradation of PCL HAp supramolecular nano-composites

This research explores the correlation between the structural properties of supramolecular biocomposites and their mechanical strength. Hybrid biocomposites composed of surface-modified hydroxyapatite nano-particles and supramolecular polycaprolactone (SP PCL), were prepared at different compositions, and their mechanical, thermal and viscoelastic properties as well as biodegradability, biocompatibility and cytotoxicity were evaluated in vitro. The results were compared with those for SP PCL/naked hydroxyapatite nano-composites. We show that surface modification of hydroxyapatite nanoparticles resulted in outstanding improvement of tensile strength and modulus up to 3.6 and 2.2-fold, respectively. At above 10 wt% HAp and 20 wt% HApUPy, heterogeneous nano-composites with inferior mechanical properties were obtained. Based on rheological (in steady shear mode) and small/wide angle X-ray scattering measurements, unusual improved mechanical properties were ascribed to the formation of supramolecular clusters around nanoparticles. In-vitro degradation of the supramolecular nano-composites was also studied to investigate the overall product biodegradation as well as toxicity of the degradation product(s).

ELASTOMER COMPOSITES BASED ON CARBON NANOTUBES AND IONIC LIQUID

Carbon nanotubes (CNTs) are known for excellent electrical conductivity and high elastic modulus. But difficulties arise in realizing their potential in matrices due to their existence in the form of aggregates or agglomerates. A simplified mixing technique using ionic liquid (IL) was developed to improve the dispersion of CNTs in elastomers. At first, CNTs were modified using an IL, 1-butyl-3-methyl-imidazolium-bis-(trifluoromethylsulfonyl)-imide in a mortar and pestle, and later, the modified tubes were incorporated into elastomers using a two-roll mill. The effect of modified tubes and IL on polar polychloroprene and nonpolar solution styrene butadiene rubber is studied. Enhanced dispersion and networking of CNTs can be achieved using this technique, based on which highly conducting composites were developed. Moreover, the composites with modified CNTs exhibited higher mechanical properties (tensile modulus, hardness) and thermal stability than the composites with unmodified CNTs. ILs are also found to have multifunctional roles (as antioxidants, as coupling agents) in the composites. The applications of composites with a particular focus on actuators and sensors are also discussed.

The Effect of a Rapid Heating Rate, Mechanical Vibration and Surfactant Chemistry on the Structure-Property Relationships of Epoxy/Clay Nanocomposites

The role of processing conditions and intercalant chemistry in montmorillonite clays on the dispersion, morphology and mechanical properties of two epoxy/clay nanocomposite systems was investigated in this paper. This work highlights the importance of employing complementary techniques (X-ray diffraction, small angle X-ray scattering, optical microscopy and transmission electron microscopy) to correlate nanomorphology to macroscale properties. Materials were prepared using an out of autoclave manufacturing process equipped to generate rapid heating rates and mechanical vibration. The results suggested that the quaternary ammonium surfactant on C30B clay reacted with the epoxy during cure, while the primary ammonium surfactant (I.30E) catalysed the polymerisation reaction. These effects led to important differences in nanocomposite clay morphologies. The use of mechanical vibration at 4 Hz prior to matrix gelation was found to facilitate clay dispersion and to reduce the area fraction of I.30E clay agglomerates in addition to increasing flexural strength by over 40%.

Low-dimensional nanoparticle clustering in polymer micelles and their transverse relaxivity rates

One- or two-dimensional arrays of iron oxide nanoparticles were formed in colloidal assemblies of amphiphilic polymers. Electron tomography imaging revealed that nanoparticles are arranged into one-dimensional strings in magneto-micelles or two-dimensional sheets in magneto-core/shell assemblies. The distinct directional assembly behavior was attributed to the interparticle interaction relative to the nanoparticle-polymer interaction, which was modulated by varying the cosolvent used for the solution phase self-assembly. Magneto-core/shell assemblies with varying structural parameters were formed with a range of different sized as-synthesized nanoparticles. The transverse magnetic relaxivity rates (r2) of a series of different assemblies were determined to examine the effect of nanoparticle arrangement on the magnetic relaxivity for their potential applications in MRI. The results indicated that the assembly structure of nanoparticles in polymer micelles significantly affects the r2 of surrounding water, providing a way to control magnetic relaxivity.

Bound Polymer Layer in Nanocomposites

There has been considerable interest in characterizing the polymer layer that is effectively irreversibly bound to nanoparticles (NPs) because it is thought to underpin the unusual thermomechanical properties of polymer nanocomposites (PNC). We study PNCs formed by mixing silica nanoparticles (NPs) with poly-2-vinylpyridine (P2VP) and compare the bound layer thickness δ determined by three different methods. We show that the thickness obtained by thermogravimetric analysis (TGA) and assuming that the bound layer has a density corresponding to a dense melt clearly underestimates the real bound layer thickness. A more realistic extent of the bound layer is obtained by in situ measurements of the interaction pair potential between NPs in PNCs via analysis of TEM micrographs; we verify these estimates using Dynamic Light Scattering (DLS) in θ solvent. Our results confirm the existence of long-ranged interactions between NPs corresponding roughly in size to the radius of gyration of the bound chains.

Chain conformation in polymer nanocomposites with uniformly dispersed nanoparticles

The effect of nanoparticles (NP) on chain dimensions in polymer melts has been the source of considerable theoretical and experimental controversy. We exploit our ability to ensure a spatially uniform dispersion of 13 nm silica NPs miscible in polystyrene melts, together with neutron scattering, x-ray scattering, and transmission electron microscopy, to show that there is no measurable change in the polymer size in miscible mixtures, regardless of the relative sizes of the chains and the nanoparticles, and for NP loadings as high as 32.7 vol%. Our results provide a firm basis from which to understand the properties of polymer nanocomposites.

Monitoring the Production of Polymer Nanocomposites by Melt Compounding with On-line Rheometry

Polymer nanocomposites are often prepared by melt compounding due to the suitability of the latter to industrial scale production. Even though monitoring the production process for quality control and/or optimization purposes is generally done off-line, the possibility of using on-line oscillatory rheometry has many inherent advantages. This work illustrates the use of a prototype rheometer to monitor the production of polymer nanocomposites by making measurements at specific locations along the extruder axis. The device is presented and its operation is explained. Examples of its use to characterize polypropylene and polyamide matrix nanocomposites with organoclays and carbon nanotubes are discussed, thus demonstrating the usefulness of the device.