Scalable synthesis of morphotropic phase boundary lead zirconium titanate nanowires for energy harvesting

Fibres-threads of intelligence-enable a new generation of wearable systems

Fabrics represent a unique platform for seamlessly integrating electronics into everyday experiences. The advancements in functionalizing fabrics at both the single fibre level and within constructed fabrics have fundamentally altered their utility. The revolution in materials, structures, and functionality at the fibre level enables intimate and imperceptible integration, rapidly transforming fibres and fabrics into next-generation wearable devices and systems. In this review, we explore recent scientific and technological breakthroughs in smart fibre-enabled fabrics. We examine common challenges and bottlenecks in fibre materials, physics, chemistry, fabrication strategies, and applications that shape the future of wearable electronics. We propose a closed-loop smart fibre-enabled fabric ecosystem encompassing proactive sensing, interactive communication, data storage and processing, real-time feedback, and energy storage and harvesting, intended to tackle significant challenges in wearable technology. Finally, we envision computing fabrics as sophisticated wearable platforms with system-level attributes for data management, machine learning, artificial intelligence, and closed-loop intelligent networks.

Modulating the ferroelectric phases in cholesteryl-based organic compounds with perfluoroalkyl tail engineering

Here, we synthesized a series of cholesteryl-based compounds, whose phases and their transformation can be modulated by temperature and the chain length of the fluoroalkyl moieties. To our knowledge, this is the first time that the phase transition could be modulated with perfluoroalkyl tail engineering in organic single-component ferroelectric crystals.

Biodegradable ferroelectric molecular crystal with large piezoelectric response

Transient implantable piezoelectric materials are desirable for biosensing, drug delivery, tissue regeneration, and antimicrobial and tumor therapy. For use in the human body, they must show flexibility, biocompatibility, and biodegradability. These requirements are challenging for conventional inorganic piezoelectric oxides and piezoelectric polymers. We discovered high piezoelectricity in a molecular crystal HOCH2(CF2)3CH2OH [2,2,3,3,4,4-hexafluoropentane-1,5-diol (HFPD)] with a large piezoelectric coefficient d33 of ~138 picocoulombs per newton and piezoelectric voltage constant g33 of ~2450 × 10-3 volt-meters per newton under no poling conditions, which also exhibits good biocompatibility toward biological cells and desirable biodegradation and biosafety in physiological environments. HFPD can be composite with polyvinyl alcohol to form flexible piezoelectric films with a d33 of 34.3 picocoulombs per newton. Our material demonstrates the ability for molecular crystals to have attractive piezoelectric properties and should be of interest for applications in transient implantable electromechanical devices.

Stretchable polymer composites with ultrahigh piezoelectric performance

Flexible piezoelectric materials capable of withstanding large deformation play key roles in flexible electronics. Ferroelectric ceramics with a high piezoelectric coefficient are inherently brittle, whereas polar polymers exhibit a low piezoelectric coefficient. Here we report a highly stretchable/compressible piezoelectric composite composed of ferroelectric ceramic skeleton, elastomer matrix and relaxor ferroelectric-based hybrid at the ceramic/matrix interface as dielectric transition layers, exhibiting a giant piezoelectric coefficient of 250 picometers per volt, high electromechanical coupling factor k_eff of 65%, ultralow acoustic impedance of 3MRyl and high cyclic stability under 50% compression strain. The superior flexibility and piezoelectric properties are attributed to the electric polarization and mechanical load transfer paths formed by the ceramic skeleton, and dielectric mismatch mitigation between ceramic fillers and elastomer matrix by the dielectric transition layer. The synergistic fusion of ultrahigh piezoelectric properties and superior flexibility in these polymer composites is expected to drive emerging applications in flexible smart electronics.

Flexible Ceramic Film Sensors for Free-Form Devices

Recent technological innovations, such as material printing techniques and surface functionalization, have significantly accelerated the development of new free-form sensors for next-generation flexible, wearable, and three-dimensional electronic devices. Ceramic film sensors, in particular, are in high demand for the production of reliable flexible devices. Various ceramic films can now be formed on plastic substrates through the development of low temperature fabrication processes for ceramic films, such as photocrystallization and transferring methods. Among flexible sensors, strain sensors for precise motion detection and photodetectors for biomonitoring have seen the most research development, but other fundamental sensors for temperature and humidity have also begun to grow. Recently, flexible gas and electrochemical sensors have attracted a lot of attention from a new real-time monitoring application that uses human breath and perspiration to accurately diagnose presymptomatic states. The development of a low-temperature fabrication process of ceramic film sensors and related components will complete the chemically stable and reliable free-form sensing devices by satisfying the demands that can only be addressed by flexible metal and organic components.

Progress in lead-free piezoelectric nanofiller materials and related composite nanogenerator devices

Current piezoelectric device systems need a significant reduction in size and weight so that electronic modules of increasing capacity and functionality can be incorporated into a great range of applications, particularly in energy device platforms. The key question for most applications is whether they can compete in the race of down-scaling and an easy integration with highly adaptable properties into various system technologies such as nano-electro-mechanical systems (NEMS). Piezoelectric NEMS have potential to offer access to a parameter space for sensing, actuating, and powering, which is inflential and intriguing. Fortunately, recent advances in modelling, synthesis, and characterization techniques are spurring unprecedented developments in a new field of piezoelectric nano-materials and devices. While the need for looking more closely at the piezoelectric nano-materials is driven by the relentless drive of miniaturization, there is an additional motivation: the piezoelectric materials, which are showing the largest electromechanical responses, are currently toxic lead (Pb)-based perovskite materials (such as the ubiquitous Pb(Zr,Ti)O3, PZT). This is important, as there is strong legislative and moral push to remove toxic lead compounds from commercial products. By far, the lack of viable alternatives has led to continuing exemptions to allow their temporary use in piezoelectric applications. However, the present exemption will expire soon, and the concurrent improvement of lead-free piezoelectric materials has led to the possibility that no new exemption will be granted. In this paper, the universal approaches and recent progresses in the field of lead-free piezoelectric nano-materials, initially focusing on hybrid composite materials as well as individual nanoparticles, and related energy harvesting devices are systematically elaborated. The paper begins with a short introduction to the properties of interest in various piezoelectric nanomaterials and a brief description of the current state-of-the-art for lead-free piezoelectric nanostructured materials. We then describe several key methodologies for the synthesis of nanostructure materials including nanoparticles, followed by the discussion on the critical current and emerging applications in detail.

Flexible Piezoelectric Energy Harvester with Extremely High Power Generation Capability by Sandwich Structure Design Strategy

In order to achieve a high-performance flexible piezoelectric energy harvester (FPEH), a unique sandwich structure, that is, a PVDF film filled with FeTiNbO₆ (FTN) semiconductor particles as an intermediate layer and a pure PVDF film as an upper and lower barrier layer, has been designed, and the corresponding PVDF-FTN/PVDFx-PVDF (P-FTNx-P) compact composite has been prepared by hot-pressing technology. The special sandwich structure combined with the introduction of FTN particles is beneficial to enhance the interfacial polarization and the content of the electroactive phase in PVDF. Together with the maximum piezoelectric voltage coefficient and the moderate Young's modulus, the P-FTN15%-P FPEH exhibited the optimal energy-harvesting performance with a high power density of 110 μW/cm³ and a large charge density of 75 μC/m² in cantilever mode. The outstanding design in this work is expected to provide a new way for the development of high-performance FPEH materials.

An alternating multilayer architecture boosts ultrahigh energy density and high discharge efficiency in polymer composites

Poly(vinylidene fluoride) (PVDF)-based polymers with excellent flexibility and relatively high permittivity are desirable compared to the traditional bulk ceramic in dielectric material applications. However, the low discharge efficiency (<70%) caused by the severe intrinsic dielectric loss of these polymers result in a decrease in their breakdown strength and other problems, which limit their widespread applications. To address these outstanding issues, herein, we used a stacking method to combine poly(methyl methacrylate) (PMMA) with poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) for the synthesis of a series of alternating multilayer films with different layers. Benefitting from the blocking effect of the multilayer structure and excellent insulation performance of PMMA, simultaneous improvements in the breakdown strength and discharge efficiency of the multilayer films were achieved. Compared with the pure polymer films and other multilayer films with different layers, the film with a 9-layer structure exhibited the highest energy storage density of 25.3 J cm⁻³ and extremely high discharge efficiency of 84% at 728 MV m⁻¹. Moreover, the charge and discharge performance of the other multilayer films were also better than that of P(VDF-HFP). In addition, it was also found that for the multilayer composite films with the same components, the blocking effect was reinforced with an increase in the number of layers, which led to a significant improvement in the breakdown strength. We consider that the multilayer structure can correlate with the dielectric properties of different polymer materials to enhance the energy storage of composite materials, and will provide a promising route to design high dielectric performance devices.

Poly(vinylidene fluoride) (PVDF)-based polymers with excellent flexibility and high breakdown strengths are desirable compared to the traditional bulk ceramic in dielectric material applications.

BaTiO3/MWNTs/Polyvinylidene Fluoride Ternary Dielectric Composites with Excellent Dielectric Property, High Breakdown Strength, and High-Energy Storage Density

To improve the dielectric performance of polyvinylidene fluoride (PVDF), BaTiO₃/MWNTs/PVDF ternary composites were prepared by the solution casting method. The percolation threshold (fraction of MWNTs) has dropped greatly below 0.4 vol %, with the enhancement of dielectric constant and breakdown field. For the BaTiO₃/MWNTs/PVDF (11.5/0.35/88.15) composite, the dielectric constant is 59, the loss is below 0.055, and the maximum operating electric field is 324 MV/m, so the discharged energy density can be of up to 10.3 J/cm³ with the efficiency of above 77.2%. The reason of improvement was revealed by the scanning electron microscope images and the X-ray diffraction data. It is found that uniform distribution of filler in the composites and the increase of the β phase of polymers result in the enhancement of polarization and improvement of dielectric constant of PVDF. The third-phase spherical inorganic particles prevent the formation of conductive networks and improve the uniformity of local electric field, so the breakdown strength of composites can be enhanced greatly. Here, this paper provides a method to get the composites with high energy storage density for supercapacitors.

Printed Nanocomposite Energy Harvesters with Controlled Alignment of Barium Titanate Nanowires

Piezoelectric nanocomposites are commonly used in the development of self-powered miniaturized electronic devices and sensors. Although the incorporation of one-dimensional (1D) piezoelectric nanomaterials (i.e., nanowires, nanorods, and nanofibers) in a polymer matrix has led to the development of devices with promising energy harvesting and sensing performance, they have not yet reached their ultimate performance due to the challenges in fabrication. Here, a direct-write additive manufacturing technique is utilized to facilitate the fabrication of spatially tailored piezoelectric nanocomposites. High aspect ratio barium titanate (BaTiO₃) nanowires (NWs) are dispersed in a polylactic acid (PLA) solution to produce a printable piezoelectric solution. The BaTiO₃ NWs are arranged in PLA along three different axes of alignment via shear-induced alignment during a controlled printing process. The result of electromechanical characterizations shows that the nanowire alignment significantly affects the energy harvesting performance of the nanocomposites. The optimal power output can be enhanced by as much as eight times for printed nanocomposites with a tailored architecture of the embedded nanostructures. This power generation capacity is 273% higher compared to conventional cast nanocomposites with randomly oriented NWs. The findings of this study suggest that 3D printing of nanowire-based nanocomposites is a feasible, scalable, and rapid methodology to produce high-performance piezoelectric transducers with tailored micro- and nanostructures. This study offers the first demonstration of nanocomposite energy harvesters with spatially controlled filler orientation realized directly from a digital design.

Piezoelectric Polymer and Paper Substrates: A Review

Polymers and papers, which exhibit piezoelectricity, find a wide range of applications in the industry. Ever since the discovery of PVDF, piezo polymers and papers have been widely used for sensor and actuator design. The direct piezoelectric effect has been used for sensor design, whereas the inverse piezoelectric effect has been applied for actuator design. Piezo polymers and papers have the advantages of mechanical flexibility, lower fabrication cost and faster processing over commonly used piezoelectric materials, such as PZT, BaTiO₃. In addition, many polymer and paper materials are considered biocompatible and can be used in bio applications. In the last 20 years, heterostructural materials, such as polymer composites and hybrid paper, have received a lot of attention since they combine the flexibility of polymer or paper, and excellent pyroelectric and piezoelectric properties of ceramics. This paper gives an overview of piezoelectric polymers and papers based on their operating principle. Main categories of piezoelectric polymers and papers are discussed with a focus on their materials and fabrication techniques. Applications of piezoelectric polymers and papers in different areas are also presented.

Zero-thermal-hysteresis magnetocaloric effect induced by magnetic transition at a morphotropic phase boundary in Heusler Ni50Mn36Sb14-xInx alloys

With the development of magnetic refrigerant technology, magnetic substances with a large magnetocaloric effect (MCE) and nearly zero thermal hysteresis are desired. Although Ni-Mn based Heusler alloys have been found to produce large MCEs and have attracted increasing attention recently, the occurrence of thermal hysteresis accompanying MCE due to the nature of first-order phase transition limits its applications with magnetic refrigeration. Up to now, an effective theory or method to eliminate this thermal hysteresis is still lacking. Here, we propose to utilize the feature of magnetic transition at the morphotropic phase boundary (MPB) to eliminate thermal hysteresis and thus design a MPB-involved phase diagram in Heusler alloys of Ni50Mn36Sb14-xInx (x = 0-14). As theoretically expected, the magnetic transition at MPB really yields a MCE with a negligible thermal hysteresis (∼0 K) and the refrigerant capacity arrives at a maximum value of 108.2 J kg-1 at the composition of x = 9. Our findings provide an effective way to design large MCE materials with zero thermal hysteresis.

Highly piezoelectric BaTiO3 nanorod bundle arrays using epitaxially grown TiO2 nanomaterials

Low-dimensional piezoelectric nanostructures such as nanoparticles, nanotubes, nanowires, nanoribbons and nanosheets have been developed for potential applications as energy harvesters, tunable sensors, functional transducers and low-power actuators. In this study, lead-free BaTiO ₃ nanorod bundle arrays (NBA) with highly piezoelectric properties were successfully synthesized on fluorine-doped tin oxide (FTO) substrate via a two-step process consisting of TiO₂ epitaxial growth and BaTiO₃ conversion. Through the TiO₂ epitaxial growth on FTO substrate, (001) oriented TiO₂ nanostructures formed vertically-aligned NBA with a bundle diameter of 80 nm and an aspect ratio of six. In particular, chemical etching of the TiO₂ NBA was conducted to enlarge the surface area for effective Ba²⁺ ion diffusion during the perovskite conversion process from TiO₂ to BaTiO₃. The final structure of perovskite BaTiO₃ NBA was found to exhibit a feasible piezoelectric response of 3.56 nm with a clear phase change of 180° from the single BaTiO₃ bundle, by point piezoelectric forced microscopy (PFM) analysis. Consequently, highly piezoelectric NBA could be a promising nanostructure for various nanoscale electronic devices.

Fully Rollable Lead-Free Poly(vinylidene fluoride)-Niobate-Based Nanogenerator with Ultra-Flexible Nano-Network Electrodes

A fully rollable nanocomposite-based nanogenerator (NCG) is developed by integrating a lead-free piezoelectric hybrid layer with a type of nanofiber-supported silver nanowire (AgNW) network as electrodes. The thin-film nanocomposite is composed of electroactive polyvinylidene fluoride (PVDF) polymer matrix and compositionally modified potassium sodium niobate-based nanoparticles (NPs) with a high piezoelectric coefficient ( d₃₃) of 53 pm/V, which is revealed by the piezoresponse force microscopy measurements. Under periodical agitation at a compressive force of 50 N and 1 Hz, the NCG can steadily render high electric output up to an open-circuit voltage of 18 V and a short-circuit current of 2.6 μA. Of particular importance is the decent rollability of the NCG, as indicated by the negligible decay in the electric output after it being repeatedly rolled around a gel pen for 200 cycles. Besides, the biocompatible NCG can potentially be used to scavenge biomechanical energy from low-frequency human motions, as demonstrated by the scenarios of walking and elbow joint movement. These results rationally expand the feasibility of the developed NCG toward applications in lightweight, diminutive, and multifunctional rollable or wearable electronic devices.

Flexible Semitransparent Energy Harvester with High Pressure Sensitivity and Power Density Based on Laterally Aligned PZT Single-Crystal Nanowires

A flexible semitransparent energy harvester is assembled based on laterally aligned Pb(Zr_0.52Ti_0.48)O₃ (PZT) single-crystal nanowires (NWs). Such a harvester presents the highest open-circuit voltage and a stable area power density of up to 10 V and 0.27 μW/cm², respectively. A high pressure sensitivity of 0.14 V/kPa is obtained in the dynamic pressure sensing, much larger than the values reported in other energy harvesters based on piezoelectric single-crystal NWs. Furthermore, theoretical and finite element analyses also confirm that the piezoelectric voltage constant g₃₃ of PZT NWs is competitive to the lead-based bulk single crystals and ceramics, and the enhanced pressure sensitivity and power density are substantially linked to the flexible structure with laterally aligned PZT NWs. The energy harvester in this work holds great potential in flexible and transparent sensing and self-powered systems.

Barium Titanate Film Interfaces for Hybrid Composite Energy Harvesters

Energy harvesting utilizing piezoelectric materials has become an attractive approach for converting mechanical energy into electrical power for low-power electronics. Structural composites are ideally suited for energy scavenging due to the large amount of mechanical energy they are subjected to. Here, a multifunctional composite with embedded sensing and energy harvesting is developed by integrating an active interface into carbon fiber reinforced polymer composites. By modifying the composite matrix, both rigid and flexible multifunctional composites are fabricated. Through electromechanical testing of a cantilever beam of the rigid composite, it reveals a power density of 217 pW/cc from only 1 g root-mean-square acceleration when excited at its resonant frequency of 47 Hz. Electromechanical sensor testing of the flexible multifunctional composite reveals an average voltage generation of 23.5 mV/g at its resonant frequency of 96 Hz. This research introduces a route for integrating nonstructural functionality into structural fiber composites by utilizing BaTiO₃ coated woven carbon fiber fabrics with power scavenging and passive sensing capabilities.

A microcube-based hybrid piezocomposite as a flexible energy generator

The performance of a composite-type piezoelectric energy harvester can be highly enhanced by the shape of filler particles.

A flexible energy harvester based on a lead-free and piezoelectric BCTZ nanoparticle-polymer composite

Lead-free piezoelectric 0.5(Ba_0.7Ca_0.3)TiO₃-0.5Ba(Zr_0.2Ti_0.8)O₃ (BCTZ) nanoparticles (NPs) composed of earth-abundant elements were adopted for use in a flexible composite-based piezoelectric energy harvester (PEH) that can convert mechanical deformation into electrical energy. The solid-state synthesized BCTZ NPs and silver nanowires (Ag NWs) chosen to reduce the toxicity of the filler materials were blended with a polydimethylsiloxane (PDMS) matrix to produce a piezoelectric nanocomposite (p-NC). The naturally flexible polymer-based p-NC layers were sandwiched between two conductive polyethylene terephthalate plastic substrates to achieve a flexible energy harvester. The BCTZ NP-based PEH effectively generated an output voltage peak of ∼15 V and a current signal of ∼0.8 μA without time-dependent degradation. This output was adequate to operate a liquid crystal display (LCD) and to turn on six blue light emitting diodes (LEDs).

Second harmonic generation and waveguide properties in perovskite Na0.5Bi0.5TiO3 nanowires

Nanowires with nonlinear optical properties such as second harmonic generation (SHG) are essential elements for an all-optical integrated photonic circuit. However, the existing materials face challenges for applications in a wide wavelength range. To cope with the challenges, ferroelectric nanowires are considered promising candidates, especially for SHG applications. In this Letter, we study SHG and waveguide properties in perovskite Na_0.5Bi_0.5TiO₃ (NBT) nanowires. Strong SHG is observed in NBT nanowires illuminated by a 1064 nm laser radiation. For the waveguide studies, these NBT nanowires show a waveguide propagation loss as low as 0.01 dB/μm at 532 nm. This work suggests potential applications in future integrated optics with NBT nanowires.

Direct Writing of Patterned, Lead-Free Nanowire Aligned Flexible Piezoelectric Device

A high-performance flexible piezoelectric nanogenerator (PNG) is fabricated by a direct writing method, which acquires both patterned piezoelectric structure and aligned piezoelectric nanowires simultaneously. The voltage output of the as-prepared PNG is nearly 400% compared with that of the traditional spin-coated device due to the effective utilization of stress. This facile printing approach provides an efficient strategy for significant improvement of the piezoresponse.

Conductive Elastomers for Stretchable Electronics, Sensors and Energy Harvesters

There have been a wide variety of efforts to develop conductive elastomers that satisfy both mechanical stretchability and electrical conductivity, as a response to growing demands on stretchable and wearable devices. This article reviews the important progress in conductive elastomers made in three application fields of stretchable technology: stretchable electronics, stretchable sensors, and stretchable energy harvesters. Diverse combinations of insulating elastomers and non-stretchable conductive materials have been studied to realize optimal conductive elastomers. It is noted that similar material combinations and similar structures have often been employed in different fields of application. In terms of stretchability, cyclic operation, and overall performance, fields such as stretchable conductors and stretchable strain/pressure sensors have achieved great advancement, whereas other fields like stretchable memories and stretchable thermoelectric energy harvesting are in their infancy. It is worth mentioning that there are still obstacles to overcome for the further progress of stretchable technology in the respective fields, which include the simplification of material combination and device structure, securement of reproducibility and reliability, and the establishment of easy fabrication techniques. Through this review article, both the progress and obstacles associated with the respective stretchable technologies will be understood more clearly.

Lead-free 0.5Ba(Zr0.2Ti0.8)O3-0.5(Ba0.7Ca0.3)TiO3 nanowires for energy harvesting

Lead-free piezoelectric nanowires (NWs) show strong potential in sensing and energy harvesting applications due to their flexibility and ability to convert mechanical energy to electric energy. Currently, most lead-free piezoelectric NWs are produced through low yield synthesis methods and result in low electromechanical coupling, which limit their efficiency as energy harvesters. In order to alleviate these issues, a scalable method is developed to synthesize perovskite type 0.5Ba(Zr0.2Ti0.8)O3-0.5(Ba0.7Ca0.3)TiO3 (BZT-BCT) NWs with high piezoelectric coupling coefficient. The piezoelectric coupling coefficient of the BZT-BCT NWs is measured by a refined piezoresponse force microscopy (PFM) testing method and shows the highest reported coupling coefficient for lead-free piezoelectric nanowires of 90 ± 5 pm V(-1). Flexible nanocomposites utilizing dispersed BZT-BCT NWs are fabricated to demonstrate an energy harvesting application with an open circuit voltage of up to 6.25 V and a power density of up to 2.25 μW cm(-3). The high electromechanical coupling coefficient and high power density demonstrated with these lead-free NWs produced via a scalable synthesis method shows the potential for high performance NW-based devices.

Significantly Enhanced Breakdown Strength and Energy Density in Sandwich-Structured Barium Titanate/Poly(vinylidene fluoride) Nanocomposites

Sandwich-structured BaTiO3 /poly(vinylidene fluoride) (PVDF) nanocomposites are successfully prepared by the solution-casting method layer by layer. They possess both high breakdown strength and large dielectric polarization simultaneously. An ultra-high energy-storage density of 18.8 J cm(-3) can be achieved by adjusting the volume fraction of ceramic fillers: this is almost three times larger than that of pure PVDF.