Draining Over Blocking: Nano-Composite Janus Separators for Mitigating Internal Shorting of Lithium Batteries

Ultra-High Proportion of Grain Boundaries in Zinc Metal Anode Spontaneously Inhibiting Dendrites Growth

Aqueous Zn-ion batteries are an attractive electrochemical energy storage solution for their budget and safe properties. However, dendrites and uncontrolled side reactions in anodes detract the cycle life and energy density of the batteries. Grain boundaries in metals are generally considered as the source of the above problems but we present a diverse result. This study introduces an ultra-high proportion of grain boundaries on zinc electrodes through femtosecond laser bombardment to enhance stability of zinc metal/electrolyte interface. The ultra-high proportion of grain boundaries promotes the homogenization of zinc growth potential, to achieve uniform nucleation and growth, thereby suppressing dendrite formation. Additionally, the abundant active sites mitigate the side reactions during the electrochemical process. Consequently, the 15 μm Fs-Zn||MnO2 pouch cell achieves an energy density of 249.4 Wh kg-1 and operates for over 60 cycles at a depth-of-discharge of 23 %. The recognition of the favorable influence exerted by UP-GBs paves a new way for other metal batteries.

Recent progress of bacterial cellulose-based separator platform for lithium-ion and lithium‑sulfur batteries

Bacterial cellulose (BC) has recently attracted a lot of attention as a high-performance, low-cost separator substrate for a variety of lithium-ion (LIBs) and lithium‑sulfur batteries (LISs). BC-base can be used in the design and manufacture of separators, mainly because of its unique properties compared to traditional polyethylene/polypropylene separator materials, such as high mechanical properties, high safety, good ionic conductivity, and suitability for a variety of design and manufacturing needs. In this review, we briefly introduce the sources, production methods, and modification strategies of BC, and further describe the preparation methods and properties of BC battery separators for various LIBs and LISs.

Influence of the PET-PTFE Separator Pore Structure on the Performance of Lithium Metal Batteries

The separator is a crucial component in lithium batteries, as it physically separates the cathode and the anode while allowing ion transfer through the internal channel. The pore structure of the separator significantly influences the performance of lithium batteries, particularly lithium metal batteries. In this study, we investigate the use of a Janus separator composed of poly(ethylene terephthalate) (PET)-polytetrafluoroethylene (PTFE) fibers in lithium metal batteries. This paper presents a comprehensive analysis of the impact of this asymmetric material on the cycling performance of the battery alongside an investigation into the influence of two different substrates on lithium-ion deposition behavior. The research findings indicate that when the rigid PET side faces the lithium metal anode and the soft PTFE side faces the cathode, it significantly extends the cycling lifespan of lithium metal batteries, with an impressive 82.6% capacity retention over 2000 cycles. Furthermore, this study demonstrates the versatility of this separator type in lithium metal batteries by assembling the lithium metal electrode with high cathode-loading capacities (4 mA h/cm2). In conclusion, the results suggest that the design of asymmetric separators can serve as an effective engineering strategy with substantial potential for enhancing the lifespan of lithium metal batteries.

Aqueous Rechargeable Zn-Iodine Batteries: Issues, Strategies and Perspectives

The static aqueous rechargeable Zn-Iodine batteries (ARZiBs) have been studied extensively because of their low-cost, high-safety, moderate voltage output, and other unique merits. Nonetheless, the poor electrical conductivity and thermodynamic instability of the iodine cathode, the complicated conversion mechanism, and the severe interfacial reactions at the Zn anode side induce their low operability and unsatisfactory cycling stability. This review first clarifies the typical configuration of ARZiBs with a focus on the energy storage mechanism and uncovers the issues of the ARZiBs from a fundamental point of view. After that, it categorizes the recent optimization strategies into cathode fabrication, electrolyte modulation, and separator/anode modification; and summarizes and highlights the achieved progress of these strategies in advanced ARZiBs. Given that the ARZiBs are still at an early stage, the future research outlook is provided, which hopefully may guide the rational design of advanced ARZiBs.

Dual-functional Separators Regulating Ion Transport Enabled by 3D-Reinforced Polyimide Microspheres Protective Layer for Dendrite-Free and High-Temperature Lithium Metal Batteries

High-energy-density lithium metal batteries (LMBs) are confronted with crucial concerns of security and a short cycle lifespan caused by the uncontrollable formation of lithium (Li) dendrites. The poor thermal stability and heterogeneous Li deposition of conventional polyolefin separators often cause battery short circuiting and thermal runaway in LMBs. Herein, a novel dual-functional PE composite separator (PI-COOH/PE) coated by carboxyl polyimide (PI) microspheres is fabricated by an etching-acidification method. The three-dimensional (3D) high-temp PI microsphere with rich carboxyl groups on the surface improve the security of LMBs at extremely high temperatures and facilitate the formation of a stable and uniform SEI layer, which contributes to accelerating the Li+ transport and stabilizing the formation of the SEI layer. Consequently, the Li symmetric cell assembled with the (PI-COOH)/PE separator exhibits stable overpotential over 3000 h, and the corresponding Li//NCM811 full cells also show a high-level discharge capacity of 146.6 mAh g-1 at 5 C. Meanwhile, it also demonstrates outstanding cycling stability and thermal safety, which can survive continuously over 160 min at 140 °C (vs 21 min for PE). The above results indicate the (PI-COOH)/PE separator constructed by a low-cost and industrial-friendly strategy simultaneously addresses high-temperature stability and dendrite resistance.

Heat-Resistant, Robust, and Hydrophilic Separators Based on Regenerated Cellulose for Advanced Supercapacitors

Separators in supercapacitors (SCs) typically suffer from defects of low mechanical property, limited ion transport, and electrolyte wettability, and poor thermal stability, impeding the development of SCs. Herein, high-performance regenerated cellulose (RC) based separators are designed that are fabricated by effective hydrolytic etching of inorganic CaCO₃ nanoparticles from a filled RC membrane. The as-prepared RC separator displays excellent comprehensive performances such as higher tensile strength (75.83 MPa) and thermal stability (200 °C), which is superior to commercial polypropylene-based separator (Celgard 2500) and sufficient to maintain their structural integrity even at temperatures in excess of 200 °C. Benefiting from its hydrophilicity, high porosity, and outstanding electrolyte uptake rate (208.5%), the RC separator exhibits rapid transport and permeability of ions, which is 2.5× higher than that of the commercial nonwoven polypropylene separator (NKK -MPF30AC-100) validated by electrochemical tests in the 1.0 m Na₂ SO₄ electrolyte. Results show that porous RC separator with unique advantages of superior electrolyte wettability, mechanical robustness, and high thermal stability, is a promising separator for SCs with high-performance and safety.

An Ion-Sieving Janus Separator toward Planar Electrodeposition for Deeply Rechargeable Zn-Metal Anodes

The irregular and random electrodeposition of zinc has emerged as a non-negligible barrier for deeply rechargeable aqueous zinc (Zn)-ion batteries (AZIBs), yet traditional texture regulation of the Zn substrate cannot continuously induce uniform Zn deposition. Here, a Janus separator is constructed via parallelly grown graphene sheets modified with sulfonic cellulose on one side of the commercial glass fiber separator through the spin-coating technique. The Janus separator can consistently regulate Zn growth toward a locked crystallographic orientation of Zn(002) texture to intercept dendrites. Furthermore, the separator can spontaneously repel SO₄ ^2- and anchor H⁺ while allowing effective transport of Zn²⁺ to alleviate side reactions. Accordingly, the Zn symmetric cell harvests a long-term lifespan over 1400 h at 10 mA cm^-2 /10 mAh cm^-2 and endures stable cycling over 220 h even at a high depth of discharge (DOD) of 56%. The Zn/carbon nanotube (CNT)-MnO₂ cell achieves an outstanding capacity retention of 95% at 1 A g^-1 after 1900 cycles. Furthermore, the Zn/NH₄ V₄ O₁₀ pouch cell with a Janus separator delivers an initial capacity of 178 mAh g^-1 and a high capacity retention of 87.4% after 260 cycles. This work provides a continuous regulation approach to achieve crystallographic homogeneity of the Zn anode, which can be suitable for other metal batteries.

Simultaneously Blocking Chemical Crosstalk and Internal Short Circuit via Gel-Stretching Derived Nanoporous Non-Shrinkage Separator for Safe Lithium-Ion Batteries

The separator, an ionic permeable and electronic insulating membrane between cathode and anode, plays a crucial role in the electrochemical and safety performance of batteries. However, commercial polyolefin separators not only suffer from inevitable thermal shrinkage at elevated temperature, but also fail to inhibit the hidden chemical crosstalk of reactive gases such as O₂ , leading to often reported thermal runaway (TR) and hence preventing large-scale implementation of high-energy-density lithium-ion batteries. Herein, a nanoporous non-shrinkage separator (GS-PI) is fabricated via a novel gel-stretching orientation approach to eliminate TR. In situ synchrotron small angle X-ray scattering during heating clearly shows that the as-prepared thin GS-PI separator exhibits superior mechanical tolerance at high temperature, thus effectively preventing internal short circuit. Meanwhile, the unique nanoporous structure design further blocks chemical crosstalk and the associated exothermic reactions. Accelerating rate calorimetry tests reveal that the practical 1 Ah LiNi_0.6 Co_0.2 Mn_0.2 O₂ (NCM622)/graphite pouch cell using GS-PI nanoporous separator show a maximum temperature rise (dT/dt_max ) of only 3.7 °C s^-1 compared to 131.6 °C s^-1 in the case of Al₂ O₃ @PE macroporous separator. Moreover, despite the reduced pore size, the GS-PI separator demonstrates better cycling stability than conventional Al₂ O₃ @PE separator at high temperature without sacrificing specific capacity and rate capability.

In Situ Chemical Lithiation Transforms Diamond-Like Carbon into an Ultrastrong Ion Conductor for Dendrite-Free Lithium-Metal Anodes

Lithium (Li)-metal anodes are of great promise for next-generation batteries due to their high theoretical capacity and low redox potential. However, Li-dendrite growth during cycling imposes a tremendous safety concern on the practical application of Li-metal anodes. Herein, an effective approach to suppress Li-dendrite growth by coating a polypropylene (PP) separator with a thin layer of ultrastrong diamond-like carbon (DLC) is reported. Theoretical calculations indicate that the DLC coating layer undergoes in situ chemical lithiation once assembled with the lithium-metal anode, transforming the DLC/PP separator into an excellent 3D Li-ion conductor. This in situ lithiated DLC/PP separator can not only mechanically suppress Li-dendrite growth by its intrinsically high modulus (≈100 GPa), but also uniformly redistributes Li ions to render dendrite-free lithium deposition. The twofold effects of the DLC/PP separator result in stable cycling of lithium plating/stripping (over 4500 h) at a high current density of 3 mA cm^-2 . Remarkably, this approach enables more than 1000 stable cycles at 5 C with a capacity retention of ≈71% in a Li || LiFePO₄ coin cell and more than 200 stable cycles at 0.2 C in a Li || LiNi_0.5 Co_0.3 Mn_0.2 O₂ pouch cell with cathode mass loading of ≈9 mg cm^-2 .

Polycationic Polymer Layer for Air-Stable and Dendrite-Free Li Metal Anodes in Carbonate Electrolytes

The short cycle life and safety concerns caused by uncontrollable dendrite growth have severely hindered the commercialization of lithium metal batteries. Here, a polycationic and hydrophobic polymer protective layer fabricated by a scalable tape-casting method is developed to enable air-stable, dendrite-free, and highly efficient Li metal anodes. The polymeric cations of poly(diallyl dimethyl ammonium) (PDDA) provide an electrostatic shielding effect that unifies Li⁺ flux at the surface of the Li anode and promotes a homogeneous Li plating, while the bis(trifluoromethanesulfonyl)imide (TFSI) anions bring hydrophobic characteristics and improve moisture stability. The accumulated TFSI anions by the polycationic film also facilitate the formation of a stable solid electrolyte interphase (SEI). Steady Li plating/stripping in the carbonate electrolyte can be achieved under a high areal capacity of 10 mAh cm^-2 for 700 h with Li utilization efficiency up to 51.6%. LiNi_0.8 Mn_0.1 Co_0.1 O₂ and LiFePO₄ cells using the modified anode exhibit much improved electrochemical performance compared with the bare Li counterpart. Moreover, ultrasonic imaging shows no gas generation in the modified Li/LiFePO₄ pouch cell. Mechanism investigation demonstrates the stable SEI and homogeneous Li deposition derived by the polycationic layer.

Regulating Lithium Electrodeposition with Laser-Structured Current Collectors for Stable Lithium Metal Batteries

Lithium-metal batteries (LMBs) are promising electrochemical energy storage devices with high energy densities. However, the extreme reactivity of metallic lithium, the large volumetric change of the electrode during cycling, and the notorious dendrite formation issues lead to low cyclic stability and safety concerns, hindering the practical application of LMBs. In particular, the intrinsic tendency of uneven lithium deposition and the large internal electrode stress lead to the piecing of solid electrolyte interphases (SEIs), thereby resulting in fast decay of the anode. We develop a facile laser processing technique to fabricate laser-structured copper foils (LSCFs) that are able to regulate the lithium deposition kinetics and increase the cycle life of LMBs. By simply scribing commercial foils using a 355 nm laser, microstructural features with fish-scale patterns are obtained. The lithium deposition follows a drastically different mode on the LSCF compared with commercial planar copper foils which relieves the internal stress of lithium and prohibits the piecing of SEI. A high Coulombic efficiency of >96% of the lithium metal anode is maintained for over 100 cycles on the LSCF at a current density of 1 mA cm^-2 and an areal capacity of 1 mAh cm^-2 while the benchmark decayed to below 80% after 50 cycles. Full cells based on LiFePO₄ cathodes display a reasonable specific capacity of 125 mAh g^-1 over 300 cycles at a rate of 1 C. This work provides a fast yet effective laser-based approach to construct highly stable lithium metal anodes.

Functional separators towards the suppression of lithium dendrites for rechargeable high-energy batteries

Lithium metal battery (LMB) is considered to be one of the most promising electrochemical energy storage devices due to the high theoretical specific capacity and the lowest redox potential of metallic lithium; however, some key issues caused by lithium dendrites on the lithium metal anode seriously hinder its real-world applications. As an indispensable part of LMBs, the separator could serve as a physical barrier to prevent direct contact of the two electrodes and control ionic transport in batteries; it is an ideal platform for the suppression of lithium dendrites. In this review, the mechanism of lithium dendrite nucleation and growth are firstly discussed and then some advanced techniques are introduced for the precise characterization of lithium dendrites. On the basis of dendritic nucleation and growth principle, several feasible strategies are summarized for suppressing lithium dendrites by utilizing functional separators, including providing a mechanical barrier, promoting homogeneous lithium deposition, and regulating ionic transport. Finally, some challenges and prospects are proposed to clear the future development of functional separators. We anticipate that this paper will provide a new insight into the design and construction of functional separators for addressing the issues of lithium dendrites in high-energy batteries.

A Redox-Active Organic Cation for Safer Metallic Lithium-Based Batteries

Safety concerns have severely impeded the practical application of high-energy-density lithium-based batteries. Dendrite growth and overcharging can lead to particularly catastrophic thermal failure. Here we report an organic cation, trisaminocyclopropenium (TAC), as a bi-functional electrolyte additive to suppress dendrite growth and offer reversible overcharge protection for metallic lithium-based batteries. During the Li plating process, TAC cations with aliphatic chains can form a positively charged electrostatic shield around Li protrusions, repelling the approaching Li⁺ and thereby attaining a more uniform plating. A two times longer cycle life of 300 h at 1 mA cm^-2 is achieved in a Li|Li symmetric cell in comparison with the control. During the overcharging process, the redox-active TAC can repeatedly shuttle between two electrodes, maintaining the cell voltage within a safe value. A solid protection of 117 cycles (~1640 h) at 0.2 C with a 100% overcharge is achieved in a LiFePO₄/Li₄Ti₅O₁₂ cell. This study sheds fresh light on the ability of organic cations to build safer batteries.