Gradient-Concentration Design of Stable Core-Shell Nanostructure for Acidic Oxygen Reduction Electrocatalysis

SnO2@PdAg Core-Shell Nanoarchitecture Promotes Active and Stable Alcohol Electrooxidations

Developing efficient Pd-based electrocatalysts is of vital importance for the application of direct alcohol fuel cells. Designing the core-shell architecture of Pd-based nanomaterials rationally has emerged as an effective strategy to promote the sluggish kinetics of anodic reactions. Herein, the PdAg alloy is reduced on a non-noble metal oxide surface for the formation of a core-shell nanostructure. The optimized SnO2@PdAgh nanospheres deliver the optimal catalytic performance compared with other counterparts and commercial Pd/C. The structural investigation reveals that the introduction of Ag and formation of a PdAg/SnO2 heterointerface effectively regulate the electronic structure of Pd, making SnO2@PdAgh a highly active catalyst for methanol and ethylene glycol oxidation reactions. Impressively, the strong interaction between the PdAg shell and SnO2 core stabilizes the metal-oxide heterointerface, contributing to the improved stability of SnO2@PdAgh in electrocatalytic reactions. This study proposes the use of non-noble metal oxides as the core to suppress the dissolution of the catalysts and highlights the rational design of core@shell nanoarchitectures.

Synergistic Modulating Interlayer Space and Electron-Transfer of Covalent Organic Frameworks for Oxygen Reduction Reaction

Covalent organic frameworks (COFs) are an ideal template to construct high-efficiency catalysts for oxygen reduction reaction (ORR) due to their predictable properties. However, the closely parallel-stacking manner and lacking intramolecular electron transfer ability of COFs limit atomic utilization efficiency and intrinsic activity. Herein, COFs are constructed with large interlayer distances and enhanced electronic transfer ability by side-chain functionalization. Long chains with electron-donating features not only enlarge interlayer distance, but also narrow the bandgap. The resulting DPPS-COF displays higher electrochemical surface areas to provide more exposed active sites, despite <1/10 surface areas. DPPS-COF exhibits excellent electrocatalytic ORR activity with half-wave potential of 0.85 V, which is 30 and 60 mV positive than those of Pt/C and DPP-COF, and is the record among the reported COFs. DPPS-COF is employed as cathode electrocatalyst for zinc-air battery with a maximum power density of 185.2 mW cm-2, which is superior to Pt/C. Theoretical calculation further reveals that longer electronic-donating chains not only facilitate the formation of intermediate OOH* from O2, but also promote intermediates desorption , and thus leading to higher activity.

Self-Assembly Intermetallic PtCu3 Core with High-Index Faceted Pt Shell for High-Efficiency Oxygen Reduction

Rational design of well-defined active sites is crucial for promoting sluggish oxygen reduction reactions. Herein, leveraging the surfactant-oriented and solvent-ligand effects, we develop a facile self-assembly strategy to construct a core-shell catalyst comprising a high-index Pt shell encapsulating a PtCu3 intermetallic core with efficient oxygen-reduction performance. Without undergoing a high-temperature route, the ordered PtCu3 is directly fabricated through the accelerated reduction of Cu2+, followed by the deposition of the remaining Pt precursor onto its surface, forming high-index steps oriented by the steric hindrance of surfactant. This approach results in a high half-wave potential of 0.911 V versus reversible hydrogen electrode, with negligible deactivation even after 15000-cycle operation. Operando spectroscopies identify that this core-shell catalyst facilitates the conversion of oxygen-involving intermediates and ensures antidissolution ability. Theoretical investigations rationalize that this improvement is attributed to reinforced electronic interactions around high-index Pt, stabilizing the binding strength of rate-determining OHads species.

Electronic structure modulation of Mo sites in anion and cation co-doped MoO2 nanospheres for electrocatalytic water oxidation

Herein, we synthesized a type of anion/cation co-doped MoO2 nanosphere as an efficient OER catalyst. The optimized Ni/N-MoO2 exhibited a lower overpotential of 270 mV at 10 mA cm-2 in 24 h. This work provides a unique direction for the synthesis of efficient and stable MoO2-based electrocatalysts for water splitting.

The Recent Progress of Oxygen Reduction Electrocatalysts Used at Fuel Cell Level

Proton exchange membrane fuel cells (PEMFCs) are gaining significant interest as an attractive substitute for traditional fuel cells, with higher energy density, lower environmental pollution, and better operation efficiency. However, the cathode reaction, i.e., the oxygen reduction reaction (ORR), is widely proved to be inefficient, and therefore an obstacle to the widespread development of PEMFCs. The requirement for affordable highly-efficient ORR catalysts is extremely urgent to be met, especially at fuel cell level. Unfortunately, most previous reports focus on the ORR performance at rotating disk electrodes (RDE) level instead of membrane electrode assembly (MEA) level, making it harder to evaluate ORR catalysts operating under real vehicle conditions. Obviously, it is extremely necessary to develop an in-depth understanding of the structure-activity relationship of highly-efficient ORR catalysts applied at MEA level. In this work, an overview of the latest advances in ORR catalysts is provided with an emphasis on their performance at MEA level, hoping to cover the novel and systemic insights for innovative and efficient ORR catalyst design and applications in PEMFCs.

RhNi Bimetallenes with Lattice-Compressed Rh Skin towards Ultrastable Acidic Nitrate Electroreduction

Harvesting recyclable ammonia (NH3 ) from acidic nitrate (NO3 - )-containing wastewater requires the utilization of corrosion-resistant electrocatalytic materials with high activity and selectivity towards acidic electrochemical nitrate reduction (NO3 ER). Herein, ultrathin RhNi bimetallenes with Rh-skin-type structure (RhNi@Rh BMLs) are fabricated towards acidic NO3 ER. The Rh-skin atoms on the surface of RhNi@Rh BMLs experience the lattice compression-induced strain effect, resulting in shortened Rh-Rh bond and downshifted d-band center. Experimental and theoretical calculation results corroborate that Rh-skin atoms can inhibit NO2 */NH2 * adsorption-induced Rh dissolution, contributing to the exceptional electrocatalytic durability of RhNi@Rh BMLs (over 400 h) towards acidic NO3 ER. RhNi@Rh BMLs also reveal an excellent catalytic performance, boasting a 98.4% NH3 Faradaic efficiency and a 13.4 mg h-1 mgcat -1 NH3 yield. Theoretical calculations reveal that compressive stress tunes the electronic structure of Rh skin atoms, which facilitates the reduction of NO* to NOH* in NO3 ER. The practicality of RhNi@Rh BMLs has also been confirmed in an alkaline-acidic hybrid zinc-nitrate battery with a 1.39 V open circuit voltage and a 10.5 mW cm-2 power density. This work offers valuable insights into the nature of electrocatalyst deactivation behavior and guides the development of high-efficiency corrosion-resistant electrocatalysts for applications in energy and environment.

Cu@Co with Dilatation Strain for High-Performance Electrocatalytic Reduction of Low-Concentration Nitric Oxide

Electrocatalytic reduction of nitric oxide (NO) to ammonia (NH3 ) is a clean and sustainable strategy to simultaneously remove NO and synthesize NH3 . However, the conversion of low concentration NO to NH3 is still a huge challenge. In this work, the dilatation strain between Cu and Co interface over Cu@Co catalyst is built up and investigated for electroreduction of low concentration NO (volume ratio of 1%) to NH3 . The catalyst shows a high NH3 yield of 627.20 µg h-1 cm-2 and a Faradaic efficiency of 76.54%. Through the combination of spherical aberration-corrected transmission electron microscopy and geometric phase analyses, it shows that Co atoms occupy Cu lattice sites to form dilatation strain in the xy direction within Co region. Further density functional theory calculations and NO temperature-programmed desorption (NO-TPD) results show that the surface dilatation strain on Cu@Co is helpful to enhance the NO adsorption and reduce energy barrier of the rate-determining step (*NO to *NOH), thereby accelerating the catalytic reaction. To simultaneously realize NO exhaust gas removal, NH3 green synthesis, and electricity output, a Zn-NO battery with Cu@Co cathode is assembled with a power density of 3.08 mW cm-2 and an NH3 yield of 273.37 µg h-1 cm-2 .

Bimetallic core-shell nanocrystals: opportunities and challenges

With mastery over the colloidal synthesis of monometallic nanocrystals, a combination of two distinct metals with intricate architectures has emerged as a new direction of innovation. Among the diverse architectures, the one with a core-shell structure has attracted the most scientific endeavors owing to its merits of high controllability and variability. Along with the new hopes arising from the addition of a shell composed of a different metal, there comes unexpected complications for the surface composition, hindering both structural understanding and application performance. In this Focus article, we present a brief overview of the opportunities provided by the bimetallic core-shell nanocrystals, followed by a discussion of the technical challenge to elucidate the true composition of the outermost surface. Some of the promising solutions are then highlighted as well, aiming to inspire future efforts toward this frontier of research.

PtNi-W/C with Atomically Dispersed Tungsten Sites Toward Boosted ORR in Proton Exchange Membrane Fuel Cell Devices

The performance of proton exchange membrane fuel cells is heavily dependent on the microstructure of electrode catalyst especially at low catalyst loadings. This work shows a hybrid electrocatalyst consisting of PtNi-W alloy nanocrystals loaded on carbon surface with atomically dispersed W sites by a two-step straightforward method. Single-atomic W can be found on the carbon surface, which can form protonic acid sites and establish an extended proton transport network at the catalyst surface. When implemented in membrane electrode assembly as cathode at ultra-low loading of 0.05 mgPt cm-2, the peak power density of the cell is enhanced by 64.4% compared to that with the commercial Pt/C catalyst. The theoretical calculation suggests that the single-atomic W possesses a favorable energetics toward the formation of *OOH whereby the intermediates can be efficiently converted and further reduced to water, revealing a interfacial cascade catalysis facilitated by the single-atomic W. This work highlights a novel functional hybrid electrocatalyst design from the atomic level that enables to solve the bottle-neck issues at device level.

Surface Hydrophobicity Engineering of Pt-Based Noble Metal Aerogels by Ionic Liquids toward Enhanced Electrocatalytic Oxygen Reduction

Modulating the surface properties of electrocatalysts with ligands could effectively regulate their catalytic properties, while limited in-depth understanding of the surface ligands restricted their rational combination. Herein, ionic liquids (ILs) with different lengths of hydrophobic side chains were employed to regulate the surface hydrophobicity of noble metal aerogels, for comprehending the relationship between surface hydrophobicity and oxygen reduction reaction (ORR) activity and enhancing electrocatalytic ORR. The volcano-like trends between the hydrophobicity and the ORR activity for various Pt-based aerogels indicated that a suitable hydrophobic surface constructed by ILs was most favorable for contacting with oxygen molecules and the desorption of oxygen intermediates. Typically, the PtPd aerogel modified by ILs (PtPd aer-[MTBD][PFSI]) exhibited an inspiring ORR activity, with a 70 mV increase in half-wave potential and a 7.1-fold mass activity compared to the commercial Pt/C. Therefore, the regularity between the surface hydrophobicity and ORR activity of noble metal aerogels was uncovered and will facilitate the modulation of electrocatalysts for practical applications.

Activated FeS2 @NiS2 Core-Shell Structure Boosting Cascade Reaction for Superior Electrocatalytic Oxygen Evolution

Unlike single-step reactions, multi-step reactions can be greatly facilitated only if all the intermediate reactions can be catalyzed simultaneously and progressively. Herein, the theoretical analysis and experiments to illustrate the superiority of the cascade oxygen evolution reaction (OER) are conducted. As different OER intermediate reactions demand Fe_x Ni_1-x OOH with altered Fe/Ni ratios, gradient Fe-doped NiOOH can be an ideal electrocatalyst for the efficient cascade OER in line. Fine controlling of the nucleation sequence of iron and nickel sulfides leads to a FeS₂ @NiS₂ core-shell structure. The activated outward diffusion of Fe dopants results in the gradient Fe/Ni ratios in the Fe_x Ni_1-x OOH shell, where a cascade OER can happen. Electrochemical tests suggest that the FeS₂ @NiS₂ only needs an overpotential of 237 mV to reach the current density of 10 mA cm^-2 , with fast reaction kinetics and good stability.

Low-loading Pt nanoparticles combined with the atomically dispersed FeN4 sites supported by FeSA-N-C for improved activity and stability towards oxygen reduction reaction/hydrogen evolution reaction in acid and alkaline media

Reducing the loading of Pt precious metal is the promising pathway to positively promote the large-scale application for fuel cells and water electrolysis. In this work, a composite bifunctional electrocatalyst (named Pt@Fe_SA-N-C) consisting of the atomically dispersed FeN₄ active sites and Pt nanoparticles (NPs) is successfully prepared for oxygen reduction reaction (ORR) and hydrogen evolution reactions (HER). In the process of synthesizing precursor of Pt(OH)₄-Fe-Ppy@CNFs, the Fe-Ppy@CNFs was firstly prepared where the highly dispersed Fe³⁺ ions were pre-anchored into polypyrrole (PPy) matrixes through in-situ polymerization on the surface of cellulose nanofibers (CNFs) and then Pt(OH)₄ nano-particles were deposited on Fe-Ppy@CNFs through adjusting the pH of the solution by urea hydrolysis to obtain the Pt(OH)₄-Fe-Ppy@CNFs. Compared with the commercial 20 wt.% Pt/C, the obtained Pt@Fe_SA-N-C possesses 5.5 wt.% low Pt loading. The strong synergistic effect of dual active sites between Pt NPs and FeN₄ on one-dimensional (1D) Fe_SA-N-C support with a large surface area ensures effectively exposure of Fe and especial Pt active sites in the Pt@Fe_SA-N-C. Both ORR and HER activities of the Pt@Fe_SA-N-C were greatly improved in acid and alkaline media, even outperforming the commercial 20 wt.% Pt/C. Furthermore, the Pt@Fe_SA-N-C shows an unordinary stability, with no obvious decrease in the current density after 5000 and 1000 cycles of accelerated durability tests (ADTs) for ORR and HER processes, respectively. This work highlights a preparation strategy for the synergistic effect between low-loading Pt precious metal and non-precious metals in electrocatalytic system.

The enhancement in the performance of ultra-small core-shell Au@AuPt nanoparticles toward HER and ORR by surface engineering

In this work, ultra-small core-shell (USCS) Au_38.4@Au_4.1Pt_57.5 nanoparticles (NPs) with an optimal Pt-to-Au ratio were successfully prepared by the optimal etching treatment of USCS Au@AuPt NPs by Fe(III) ions to remove some exposed Au atoms on their outermost surfaces. The as-prepared USCS Au_38.4@Au_4.1Pt_57.5 NPs with Fe(III)-etching treatment for 2 h loaded on carbon black as catalysts (USCS^2h Au_38.4@Au_4.1Pt_57.5-NP/C catalysts) exhibit superior electrocatalytic activity and durability for both the hydrogen evolution reaction (HER) and oxygen reduction reaction (ORR) in acidic media. For instance, the overpotential of USCS^2h Au_38.4@Au_4.1Pt_57.5-NP/C catalysts toward the HER is 13 mV at a current density of -10 mA cm^-2 (η₁₀ = 13 mV), which is much better than that of commercial Pt/C catalysts (η₁₀ = 31 mV). Moreover, their mass activity (63.8 A mg_Pt^-1) is about 16.4 times larger than that of commercial Pt/C catalysts (3.9 A mg_Pt^-1). In addition, they also present better long-term stability. Furthermore, they also show an improved activity toward the ORR in terms of the half-wave potential (E_1/2) (0.89 V vs. RHE), which is more positive by about 38 mV than commercial Pt/C catalysts (0.852 V). In addition, they also show a higher kinetic current density (14.22 mA cm^-2 at 0.85 V) and better long-term durability. This etching-treatment strategy can be extended to further improve the catalytic performance of ultra-small Au-based bimetallic or multi-metallic NPs by surface engineering.

Electrochemical Activation and Its Prolonged Effect on the Durability of Bimetallic Pt-Based Electrocatalysts for PEMFCs

The present study, concerned with high-performance ORR catalysts, may be a valuable resource for a wide range of researchers within the fields of nanomaterials, electrocatalysis, and hydrogen energy. The objects of the research are electrocatalysts based on platinum–copper nanoparticles with onion-like and solid-solution structures. To evaluate the functional characteristics of the catalysts, the XRD, XRF, TEM, HAADF-STEM, and EDX methods, as well as the voltammetry method on a rotating disk electrode have been used. This work draws the attention of researchers to the significance of applying a protocol of electrochemically activating bimetallic catalysts in terms of the study of their functional characteristics on the rotating disk electrode. The choice of the potential range during the pre-cycling stage has been shown to play a crucial role in maintaining the durability of the catalysts. The activation of the PtCu/C catalyst during cycling of up to 1.0 V allows for an increase in the durability of the catalysts with onion-like and solid-solution structures of nanoparticles by 28% and 23%, respectively, as compared with activation of up to 1.2 V.

Ultrathin Nanotube Structure for Mass-Efficient and Durable Oxygen Reduction Reaction Catalysts in PEM Fuel Cells

It remains a challenge for platinum-based oxygen reduction reaction catalysts to simultaneously possess high mass activity and high durability in proton-exchange-membrane fuel cells. Herein, we report ultrathin holey nanotube (UHT)-structured Pt-M (M = Ni, Co) alloy catalysts that achieve unprecedented comprehensive performance. The nanotubes have ultrathin walls of 2-3 nm and construct self-supporting network-like catalyst layers with thicknesses of less than 1 μm, which have efficient mass transfer and 100% surface exposure, thus enabling high utilization of Pt atoms. Combined with the high intrinsic activity produced by the alloying effect, the catalysts achieve high mass activity. Moreover, the nanotube structure not only avoids the agglomeration problem of nanoparticles, but the low curvature of the tube wall also gives UHT a low surface energy (less than 1/3 of that of the same size nanoparticle), so UHT is more resistant to the Ostwald ripening and is stable. For the first time, the U.S. DOE mass activity target and dual durability targets for load and start-stop cycles are achieved on one catalyst. This study provides an effective structural strategy for the preparation of electrocatalysts with high atomic efficiency and excellent durability.

Analysis of Electromagnetic Shielding Properties of a Material Developed Based on Silver-Coated Copper Core-Shell Spraying

This study proposes an electromagnetic shielding material sprayed with silver-coated copper powder (core-shell powder). The shielding properties of the material are analyzed in details section. Cross-sectional observation and sheet resistance measurement were used to determine the thickness and electrical conductivity of the electromagnetic shielding layer, which was generated by spray-coating; this aided in confirming the uniformity of the coating film. The results indicate that the electromagnetic interference shielding effectiveness increases when the silver-coated copper paste (core-shell paste) is used as the coating material rather than the conventional aluminum base. The proposed material can be used in various frequency ranges owing to the excellent shielding effectiveness of the core-shell paste used in this study. Further investigations on the optimized spray-coating type of electromagnetic shielding material are required based on the composition of the core-shell paste and the thickness of the coating film.

Noble Metal-Based Catalysts with Core-Shell Structure for Oxygen Reduction Reaction: Progress and Prospective

With the deterioration of the ecological environment and the depletion of fossil energy, fuel cells, representing a new generation of clean energy, have received widespread attention. This review summarized recent progress in noble metal-based core-shell catalysts for oxygen reduction reactions (ORRs) in proton exchange membrane fuel cells (PEMFCs). The novel testing methods, performance evaluation parameters and research methods of ORR were briefly introduced. The effects of the preparation method, temperature, kinds of doping elements and the number of shell layers on the ORR performances of noble metal-based core-shell catalysts were highlighted. The difficulties of mass production and the high cost of noble metal-based core-shell nanostructured ORR catalysts were also summarized. Thus, in order to promote the commercialization of noble metal-based core-shell catalysts, research directions and prospects on the further development of high performance ORR catalysts with simple synthesis and low cost are presented.

Architecture Evolution of Different Nanoparticles Types: Relationship between the Structure and Functional Properties of Catalysts for PEMFC

This review considers the features of the catalysts with different nanoparticle structures architecture transformation under the various pre-treatment types. Based on the results of the publications analysis, it can be concluded that the chemical or electrochemical activation of bimetallic catalysts has a significant effect on their composition, microstructure, and catalytic activity in the oxygen reduction reaction. The stage of electrochemical activation is recommended for use as a mandatory catalyst pre-treatment to obtain highly active de-alloyed materials. The literature is studied, which covers possible variants of the structural modification under the influence of thermal treatment under different processing conditions. Additionally, based on the literature data analysis, recommendations are given for the thermal treatment of catalysts alloyed with various d-metals.

Facet-Defined Strain-Free Spinel Oxide for Oxygen Reduction

Exposing facet and surface strain are critical factors affecting catalytic performance but unraveling the composition-dependent activity on specific facets under strain-controlled environment is still challenging due to the synthetic difficulties. Herein, we achieved a (001) facet-defined Co-Mn spinel oxide surface with different surface compositions using epitaxial growth on Co₃O₄ nanocube template. We adopted composition gradient synthesis to relieve the strain layer by layer, minimizing the surface strain effect on catalytic activity. In this system, experimental and calculational analyses of model oxygen reduction reaction (ORR) activity reveals a volcano-like trend with Mn/Co ratios because of an adequate charge transfer from octahedral-Mn to neighboring Co. Co_0.5Mn_0.5 as an optimized Mn/Co ratio exhibits both outstanding ORR activity (0.894 V vs RHE in 1 M KOH) and stability (2% activity loss against chronoamperometry). By controlling facet and strain, this study provides a well-defined platform for investigating composition-structure-activity relationships in electrocatalytic processes.

Structurally Durable Bimetallic Alloy Anodes Enabled by Compositional Gradients

Metals such as Sb and Bi are important anode materials for sodium-ion batteries because they feature a large capacity and low reaction potential. However, the accumulation of stress and strain upon sodium storage leads to the formation of cracks and fractures, resulting in electrode failure upon extended cycling. In this work, the design and construction of Bi_x Sb_1-x bimetallic alloy films with a compositional gradient to mitigate the intrinsic structural instability is reported. In the gradient film, the top is rich in Sb, contributing to the capacity, while the bottom is rich in Bi, helping to reduce the stress in the interphase between the film and the substrate. Significantly, this gradient film affords a high reversible capacity of ≈500 mAh g^-1 and sustains 82% of the initial capacity after 1000 cycles at 2 C, drastically outperforming the solid-solution counterpart and many recently reported alloy anodes. Such a gradient design can open up the possibilities to engineering high-capacity anode materials that are structurally unstable due to the huge volume variation upon energy storage.

Concave Pt-Zn Nanocubes with High-Index Faceted Pt Skin as Highly Efficient Oxygen Reduction Catalyst

High dosage of expensive Pt to catalyze the sluggish oxygen reduction reaction (ORR) on the cathode severely impedes the commercialization of proton exchange membrane fuel cells. Therefore, it is urgent to cut down the Pt catalyst by efficiently improving the ORR activity while maintaining high durability. Herein, magic concave Pt-Zn nanocubes with high-index faceted Pt skin (Pt78 Zn22 ) are proposed for high-efficiency catalysis toward proton exchange membrane fuel cells. These unique structural features endow the Pt-skin Pt78 Zn22 /KB with a mass activity of 1.18 mA μgPt -1 and a specific activity of 3.64 mA cm-2 for the ORR at 0.9 V (vs RHE). Meanwhile, the H2 -O2 fuel cell assembled by this catalyst delivers an ultrahigh peak power density of ≈1449 mW cm-2 . Both experiments and theoretical calculations show that the electronic structure of the surface is adjusted, thereby shortening the length of the Pt-Pt bond and reducing the adsorption energy of OH*/O* on the Pt surface. This work demonstrates the synergistic effect of the oxidation-resistant metal Zn and the construction of Pt-rich surface engineering. Also, it guides the future development of catalysts for their practical applications in energy conversion technologies and beyond.

Oxygen Vacancy and Core-Shell Heterojunction Engineering of Anemone-Like CoP@CoOOH Bifunctional Electrocatalyst for Efficient Overall Water Splitting

Constructing cost-efficient and robust bifunctional electrocatalysts for both neutral and alkaline water splitting is highly desired, but still affords a great challenge, due to sluggish hydrogen/oxygen evolution reaction (HER/OER) kinetics. Herein, an in situ integration engineering strategy of oxygen-vacancy and core-shell heterojunction to fabricate an anemone-like CoP@CoOOH core-shell heterojunction with rich oxygen-vacancies supported on carbon paper (CoP@CoOOH/CP), is described. Benefiting from the synergy of CoP core and oxygen-vacancy-rich CoOOH shell, the as-obtained CoP@CoOOH/CP catalyst displays low overpotentials at 10 mA cm^-2 for HER (89.6 mV/81.7 mV) and OER (318 mV/200 mV) in neutral and alkaline media, respectively. Notably, a two-electrode electrolyzer, using CoP@CoOOH/CP as bifunctional catalyst to achieve 10 mA cm^-2 , only needs low-cell voltages in neutral (1.65 V) and alkaline (1.52 V) electrolyte. Besides, systematically experimental and theoretical results reveal that the core-shell heterojunction efficiently accelerates the catalytic kinetics and strengthens the structural stability, while rich oxygen-vacancies efficiently decrease the kinetic barrier and activation energy, and reduce the energy barrier of the rate-determining-step for OER intermediates, thus intrinsically boosting OER performance. This work clearly demonstrates that oxygen-vacancy and core-shell heterojunction engineering provide an effective strategy to design highly-efficient non-precious, bi-functional electrocatalysts for pH-universal water splitting.

Pt utilization in proton exchange membrane fuel cells: structure impacting factors and mechanistic insights

It is essential to realize an expected low usage of platinum (Pt) in proton exchange membrane fuel cells (PEMFCs) for the large-scale market penetration of PEMFC-powered vehicles. As well as seeking Pt-based catalysts with a high specific activity, improving Pt utilization through structure optimization of the catalyst layer (CL) has been the main route and apparently a more practical way so far to develop high-performance low-Pt PEMFCs. Despite the significant progress achieved in the past 2-3 decades, a visible gap remains between the current Pt demand of automobile PEMFCs and the target value. To further increase Pt utilization, insights from previous studies are necessary. This review analyzes the structural factors that impact the current-generation efficiency of Pt in PEMFC electrodes in great detail, with emphasis particularly put on the mechanistic and molecule-level insights into the structural effects. The contents include the so-called local transport resistance associated with the permeation and diffusion of oxygen molecules in the ionomer film covering the Pt surface, regulation of ionomer aggregation through molecular interactions between ink components, modulation of ionomer distribution through pore size exclusion and surface electrostatic interaction of the carbon support, optimization of the coupling between the reaction and transport processes through graded composition, and the formation of highways of protons, electrons, and gas molecules through component alignment. We provide a critical analysis of the measurement methods and theoretical models assessing the local transport resistance, which is considered as a crucial issue in the current-generation efficiency of Pt in ultralow-Pt CL. Finally, new opportunities toward the further promotion of Pt utilization are proposed. These subjects and discussions should be of great significance in the rational design and precise fabrication of PEMFC electrodes, and may also inspire similar subjects in other electrochemical energy technologies such as water electrolysis, CO₂ reduction, and batteries.

Controllable fabrication of a nickel–iridium alloy network by galvanic replacement engineering for high-efficiency electrocatalytic water splitting

A Ni–Ir alloy network electrocatalyst, which is prepared via a galvanic replacement engineering route, presents remarkable electrocatalytic properties for both the HER and the OER due to its porous architecture and synergistic effect between Ni and Ir.

Ordered PtFeIr Intermetallic Nanowires Prepared through a Silica-Protection Strategy for the Oxygen Reduction Reaction

Developing efficient and stable Pt-based oxygen reduction reaction (ORR) catalysts is a way to promote the large-scale application of fuel cells. Pt-based alloy nanowires are promising ORR catalysts, but their application is hampered by activity loss caused by structural destruction during long-term cycling. Herein, the preparation of ordered PtFeIr intermetallic nanowire catalysts with an average diameter of 2.6 nm and face-centered tetragonal structure (fct-PtFeIr/C) is reported. A silica-protected strategy prevents the deformation of PtFeIr nanowires during the phase transition at high temperature. The as-prepared fct-PtFeIr/C exhibited superior mass activity for ORR (2.03 A mg_Pt ^-1 ) than disordered PtFeIr nanowires with face-centered cubic structure (1.11 A mg_Pt ^-1 ) and commercial Pt/C (0.21 A mg_Pt ^-1 ). Importantly, the structure and electrochemical performance of fct-PtFeIr/C were maintained after stability tests, showing the advantages of the ordered structure.

Differences in the Electrochemical Performance of Pt-Based Catalysts Used for Polymer Electrolyte Membrane Fuel Cells in Liquid Half- and Full-Cells

A substantial amount of research effort has been directed toward the development of Pt-based catalysts with higher performance and durability than conventional polycrystalline Pt nanoparticles to achieve high-power and innovative energy conversion systems. Currently, attention has been paid toward expanding the electrochemically active surface area (ECSA) of catalysts and increase their intrinsic activity in the oxygen reduction reaction (ORR). However, despite innumerable efforts having been carried out to explore this possibility, most of these achievements have focused on the rotating disk electrode (RDE) in half-cells, and relatively few results have been adaptable to membrane electrode assemblies (MEAs) in full-cells, which is the actual operating condition of fuel cells. Thus, it is uncertain whether these advanced catalysts can be used as a substitute in practical fuel cell applications, and an improvement in the catalytic performance in real-life fuel cells is still necessary. Therefore, from a more practical and industrial point of view, the goal of this review is to compare the ORR catalyst performance and durability in half- and full-cells, providing a differentiated approach to the durability concerns in half- and full-cells, and share new perspectives for strategic designs used to induce additional performance in full-cell devices.

The Role of Surface Curvature in Electrocatalysts

Excessive consumption of fossil fuels has caused unavoidable environmental problems. The development of renewable and clean alternatives is essential for the sustainable and green development of human society. Electrocatalysts are most important parts in these energy-related devices. Recently, scientists found that the surface curvature of electrocatalysts could play an important role for the improvement of catalytic performance and the optimization of intrinsic catalytic activity during electrocatalytic process. The role of surface curvature in electrocatalysts is still under investigating. In this minireview, we summarized the latest progress of electrocatalysts with different surface curvatures and their applications in energy-related applications. This review mainly involves the strategies for preparation of electrocatalysts with different surface curvatures, three typical electrocatalysts with different surface curvatures (curled surface, onion-like structure, and spiral structure), and the potential mechanisms that surface curvature in electrocatalysts affects activities.

Recent progress of electrocatalysts for oxygen reduction in fuel cells

Oxygen reduction reaction (ORR) has gradually been in the limelight in recent years because of its great application potential for fuel cells and rechargeable metal-air batteries. Therefore, significant issues are increasingly focused on developing effective and economical ORR electrocatalysts. This review begins with the reaction mechanisms and theoretical calculations of ORR in acidic and alkaline media. The latest reports and challenges in ORR electrocatalysis are traced. Most importantly, the latest advances in the development of ORR electrocatalysts are presented in detail, including platinum group metal (PGM), transition metal, and carbon-based electrocatalysts with various nanostructures. Furthermore, the development prospects and challenges of ORR electrocatalysts are speculated and discussed. These insights would help to formulate the design guidelines for highly-active ORR electrocatalysts and affect future research to obtain new knowledge for ORR mechanisms.

Templated-Assisted Synthesis of Structurally Ordered Intermetallic Pt3Co with Ultralow Loading Supported on 3D Porous Carbon for Oxygen Reduction Reaction

Simple and reliable mass production of platinum-based alloy catalysts with excellent activity and stability is an enormous challenge for the wide commercialization of proton-exchange membrane fuel cells (PEMFC), especially those with ultralow loading of Pt. Herein, an economical, highly durable, and efficient catalyst consisting of structurally ordered intermetallic Pt₃Co alloy nanoparticles with ultralow Pt loading (1.4 wt %) supported on hierarchically porous carbon structure (three-dimensional, 3D Pt₃Co/C) were synthesized with large-scale production by the NaCl-template-assisted approach. The obtained best sample, 3D Pt₃Co/C#1, exhibited mass activities of 11.56 and 0.70 A mg_Pt^-1 for oxygen reduction reactions (ORRs) in alkaline and acidic electrolytes, which are 60.8 and 6.4 times those of commercial Pt/C, respectively. Furthermore, the 3D Pt₃Co/C#1 exhibited excellent stability both in acidic and alkaline electrolytes, with almost no decay of the half-wave potential after 5000 potential cycles. This work proposes a new high-yielding, simple, and environmentally friendly method to fabricate excellent Pt-based alloy electrocatalysts with ultralow loading of Pt, which opens up new hopes for the development of PEMFC.

A Large-Scalable, Surfactant-Free, and Ultrastable Ru-Doped Pt3Co Oxygen Reduction Catalyst

Developing a large-scale method to produce platinum (Pt)-based electrocatalysts for the oxygen reduction reaction (ORR) is highly desirable to propel the commercialization of the membrane electrode assembly (MEA). Here, we successfully report the large-scale production of surfactant-free ruthenium-doped Pt-cobalt octahedra grown on carbon (Ru-Pt₃Co/C), which display a much higher ORR activity and stability and MEA stability than Pt₃Co/C and Pt/C. Significantly, the in-situ X-ray absorption fine structure result reveals that Ru can drive the reduced Pt atoms to reverse to their initial state after the ORR by transferring a redundant electron from Pt to Ru, preventing the over-reduction of Pt active sites and boosting the chemical stability. Theory investigations further confirm that the doped Ru can accelerate the breach and desorption of oxygen intermediates, making it active and durable for the ORR. The present work sheds light on the exploration of a large-scale strategy for producing advanced Pt-based nanocatalysts, which may offer significant advantages for practical fuel cell applications in the future.

Influence of Electrochemical Pretreatment Conditions of PtCu/C Alloy Electrocatalyst on Its Activity

A carbon supported PtCu_x/C catalyst, which demonstrates high activity in the oxygen electroreduction and methanol electrooxidation reactions in acidic media, has been obtained using a method of chemical reduction of Pt (IV) and Cu (2+) in the liquid phase. It has been found that the potential range of the preliminary voltammetric activation of the PtCu_x/C catalyst has a significant effect on the de-alloyed material activity in the oxygen electroreduction reaction (ORR). High-resolution transmission electron microscopy (HRTEM) demonstrates that there are differences in the structures of the as-prepared material and the materials activated in different potential ranges. In this case, there is practically no difference in the composition of the PtCu_x-y/C materials obtained after activation in different conditions. The main reason for the established effect, apparently, is the reorganized features of the bimetallic nanoparticles’ surface structure, which depend on the value of the limiting anodic potential in the activation process. The effect of the activation conditions on the catalyst’s activity in the methanol electrooxidation reaction is less pronounced.

Deposition of Atomically Thin Pt Shells on Amorphous Palladium Phosphide Cores for Enhancing the Electrocatalytic Durability

As an excellent electrocatalyst, platinum (Pt) is often deposited as a thin layer on a nanoscale substrate to achieve high utilization efficiency. However, the practical application of the as-designed catalysts has been substantially restricted by the poor durability arising from the leaching of cores. Herein, by employing amorphous palladium phosphide (a-Pd-P) as substrates, we develop a class of leaching-free, ultrastable core-shell Pt catalysts with well-controlled shell thicknesses and surface structures for fuel cell electrocatalysis. When a submonolayer of Pt is deposited on the 6 nm nanocubes, the resulting Pd@a-Pd-P@Pt_SML core-shell catalyst can deliver a mass activity as high as 4.08 A/mg_Pt and 1.37 A/mg_Pd+Pt toward the oxygen reduction reaction at 0.9 V vs the reversible hydrogen electrode and undergoes 50 000 potential cycles with only ∼9% activity loss and negligible structural deformation. As elucidated by the DFT calculations, the superior durability of the catalysts originates from the high corrosion resistance of the disordered a-Pd-P substrates and the strong interfacial Pt-P interactions between the Pt shell and amorphous Pd-P layer.

Fabrication of Core-Shell Nanocolloids with Various Core Sizes to Promote Light Capture for Green Fuels

Core-shell nanocolloids with tailored physical and chemical merits hold attractive potential for energy-related applications. Herein, core-shell nanocolloids composed of zinc/copper sulfide (ZnS/CuS_x ) shells and silica (SiO₂ ) cores were fabricated by a template-engaged synthetic method. Interestingly, the sizes of SiO₂ cores can be tuned by different sulfurization time. In virtue of the light scattering and reflection on the SiO₂ surface, the efficiencies of light capture by ZnS/Cu₂ S shells were highly dependent on the SiO₂ sizes. The as-fabricated SiO₂ @ZnS/Cu₂ S with a core size of 205 nm exhibited the highest and broadest absorption within a light wavelength of 380-700 nm. In virtue of the structural and componential features of these nanocolloids, maximum photocatalytic hydrogen (H₂ ) production rates of 2968 and 1824 μmol h^-1  g^-1 under UV-vis and visible light have been delivered, respectively. This work may provide some evidence for the design and fabrication of core-shell nanomaterials to convert solar energy to green fuels.

Atomically dispersed Ru in Pt3Sn intermetallic alloy as an efficient methanol oxidation electrocatalyst

We successfully fabricate a novel concave nanostructure that is composed of atomically dispersed Ru atoms in Pt₃Sn nanoconcaves (Ru-Pt₃Sn NCs), which shows enhanced performance in methanol electroxidation compared to commercial Pt/C. This could be ascribed to the stable intermetallic structure and active surface structure, as well as the synergy among Pt, Sn and Ru.

Synthesis of Structurally Stable and Highly Active PtCo3 Ordered Nanoparticles through an Easily Operated Strategy for Enhanced Oxygen Reduction Reaction

Constructing robust and cost-effective Pt-based electrocatalysts with an easily operated strategy remains a crucial obstacle to fuel cell applications. Conventional Pt-based catalysts suffer from high Pt content and an arduous synthetic process. Herein, through the spray dehydration method and annealing treatment, facile producible synthesis of a small-sized (5.2 nm) low-Pt (10.5 wt %) ordered PtCo₃/C catalyst (O-PtCo₃/C) for oxygen reduction reaction is reported. The fast spray evaporation rate contributes to small size and uniform nucleation of nanoparticles (NPs) on carbon support. O-PtCo₃/C-600 exhibits efficient electrocatalytic performance with mass activity (MA) 6.0-fold and specific activity 3.9-fold higher than commercial Pt/C. The ordered chemical structure generates superior stability with merely 3.5% decay in MA after 10,000 potential cycles. Density functional theory calculations reveal that the enhanced catalytic performance originates from rational modification of d-band through strain and ordering effect and accompanying weaker adsorption of intermediate OH. This work highlights the potentials of low-Pt PtM₃-type ordered NPs for prospective fuel cell cathodic catalysis. The proposed facile and practical synthetic strategy also shows promising prospects for preparing effective Pt-based electrocatalysts.

Synthesis of Pd nanonetworks with abundant defects for oxygen reduction electrocatalysis

The Pd nanonetworks with abundant defects were synthesized by a one-pot method for enhanced oxygen reduction reaction performance.