Water-Based Solution Processing and Wafer-Scale Integration of All-Graphene Humidity Sensors

Toward Integrated Multifunctional Laser-Induced Graphene-Based Skin-Like Flexible Sensor Systems

The burgeoning demands for health care and human-machine interfaces call for the next generation of multifunctional integrated sensor systems with facile fabrication processes and reliable performances. Laser-induced graphene (LIG) with highly tunable physical and chemical characteristics plays vital roles in developing versatile skin-like flexible or stretchable sensor systems. This Progress Report presents an in-depth overview of the latest advances in LIG-based techniques in the applications of flexible sensors. First, the merits of the LIG technique are highlighted especially as the building blocks for flexible sensors, followed by the description of various fabrication methods of LIG and its variants. Then, the focus is moved to diverse LIG-based flexible sensors, including physical sensors, chemical sensors, and electrophysiological sensors. Mechanisms and advantages of LIG in these scenarios are described in detail. Furthermore, various representative paradigms of integrated LIG-based sensor systems are presented to show the capabilities of LIG technique for multipurpose applications. The signal cross-talk issues are discussed with possible strategies. The LIG technology with versatile functionalities coupled with other fabrication strategies will enable high-performance integrated sensor systems for next-generation skin electronics.

A highly sensitive flexible humidity sensor based on conductive tape and a carboxymethyl cellulose@graphene composite

Flexible humidity sensors have found new applications in diverse fields including human healthcare, the Internet of Things, and so on. In this paper, a highly sensitive humidity sensor based on carboxymethyl cellulose@graphene and conductive adhesive tape was developed. The sensor was constructed on conductive tape which acted as both of the flexible substrate and the electrode to transmit electronic signals. A carboxymethyl cellulose@graphene composite was assembled on the substrate as the sensing layer by a simple spreading method in a 3-D printed groove mold. The sensitive material was characterized for its morphology, composition, crystalline phase, and hydrophilicity by SEM, EDS, XRD, and contact angle measurements. The effect of graphene on the sensitivity was investigated in detail by adjusting the doping concentration. Humidity sensing performance was tested in different relative humidity levels. The rapid responses under different respiratory conditions demonstrated their practical usability in continuous respiration monitoring and recognition of respiratory status. The conductive mechanism of the sensing film was studied by complex impedance spectroscopy under different relative humidity levels. A rational sensing mechanism was proposed integrating ionic conduction, electron conduction and swelling behavior of the carboxymethyl cellulose@graphene composite.

Recent advances in inkjet-printing technologies for flexible/wearable electronics

The rapid development of flexible/wearable electronics requires novel fabricating strategies. Among the state-of-the-art techniques, inkjet printing has aroused considerable interest due to the possibility of large-scale fabricating flexible electronic devices with good reliability, high time efficiency, a low manufacturing cost, and so on. In this review, based on the working principle, recent advances in the inkjet printing technology in the field of flexible/wearable electronics are summarized, including flexible supercapacitors, transistors, sensors, thermoelectric generators, wearable fabric, and for radio frequency identification. In addition, some current challenges and future opportunities in this area are also addressed. We hope this review article can give positive suggestions to the researchers in the area of flexible electronics.

Carbon-Based Flexible Devices for Comprehensive Health Monitoring

Traditional public health systems suffer from incomprehensive, delayed, and inefficient medical services. Convenient and comprehensive health monitoring has been highly sought after recently. Flexible and wearable devices are attracting wide attention due to their potential applications in wearable human health monitoring and care systems. Using carbon materials with overall superiorities can facilitate the development of wearable and flexible devices with various functions and excellent performance, which can comprehensively and real-time monitor human health status and prevent diseases. Herein, the latest advances in the rational design and controlled fabrication of carbon materials for applications in health-related flexible and wearable electronics are reviewed. The fabrication strategies, working mechanism, performance, and applications in health monitoring of carbon-based flexible devices, including electromechanical sensors, temperature/humidity sensors, chemical sensors, and flexible conductive wires/electrodes, are reviewed. Furthermore, integrating multiple carbon-based devices into multifunctional wearable systems is discussed. Finally, the existing challenges and future opportunities in this field are also proposed.

Electrospun Conducting Polymers: Approaches and Applications

Inherently conductive polymers (CPs) can generally be switched between two or more stable oxidation states, giving rise to changes in properties including conductivity, color, and volume. The ability to prepare CP nanofibers could lead to applications including water purification, sensors, separations, nerve regeneration, wound healing, wearable electronic devices, and flexible energy storage. Electrospinning is a relatively inexpensive, simple process that is used to produce polymer nanofibers from solution. The nanofibers have many desirable qualities including high surface area per unit mass, high porosity, and low weight. Unfortunately, the low molecular weight and rigid rod nature of most CPs cannot yield enough chain entanglement for electrospinning, instead yielding polymer nanoparticles via an electrospraying process. Common workarounds include co-extruding with an insulating carrier polymer, coaxial electrospinning, and coating insulating electrospun polymer nanofibers with CPs. This review explores the benefits and drawbacks of these methods, as well as the use of these materials in sensing, biomedical, electronic, separation, purification, and energy conversion and storage applications.

Multifunctional Flexible Humidity Sensor Systems Towards Noncontact Wearable Electronics

In the past decade, the global industry and research attentions on intelligent skin-like electronics have boosted their applications in diverse fields including human healthcare, Internet of Things, human-machine interfaces, artificial intelligence and soft robotics. Among them, flexible humidity sensors play a vital role in noncontact measurements relying on the unique property of rapid response to humidity change. This work presents an overview of recent advances in flexible humidity sensors using various active functional materials for contactless monitoring. Four categories of humidity sensors are highlighted based on resistive, capacitive, impedance-type and voltage-type working mechanisms. Furthermore, typical strategies including chemical doping, structural design and Joule heating are introduced to enhance the performance of humidity sensors. Drawing on the noncontact perception capability, human/plant healthcare management, human-machine interactions as well as integrated humidity sensor-based feedback systems are presented. The burgeoning innovations in this research field will benefit human society, especially during the COVID-19 epidemic, where cross-infection should be averted and contactless sensation is highly desired.

Optical Microfibers for Sensing Proximity and Contact in Human-Machine Interfaces

The monitoring of proximity-contact events is essential for human-machine interactions, intelligent robots, and healthcare monitoring. We report a dual-modal sensor made with two functionalized optical microfibers (MFs), which is inspired by the somatosensory system of human skin. The integrated sensor with a hierarchical structure gradationally detects finger approaching and touching by measuring the relative humidity (RH) and force-triggered light intensity variations. Specifically, the RH sensory part shows enhanced evanescent absorption, achieving a sensitive RH measurement with a fast response (110 ms), a high resolution (0.11%RH), and a wide working range (10-100%RH). Enabled by the transition from guided modes into radiation modes of the waveguiding MF, the force sensory part exhibits a high sensitivity (6.2%/kPa) and a fast response (up to 1.5 kHz). By using a real-time data processing unit, the proximity-contact sensor (PCS) achieves continuous detection of the full-contact events, including finger approaching, contacting, pressing, releasing, and leaving. As a proof of concept, the electromagnetic-interference-free PCS enables a smart switch system to recognize the proximity and contact of bare/gloved fingers. Moreover, skin humidity detection and respiration monitoring are realized. These initial results pave the way toward a category of optical collaborative devices ranging from human-machine interfaces to multifunctional on-skin healthcare sensors.

Humidity-Based Human-Machine Interaction System for Healthcare Applications

Human-machine interaction (HMI) systems are widely used in the healthcare field, and they play an essential role in assisting the rehabilitation of patients. Currently, a large number of HMI-related research studies focus on piezoresistive sensors, self-power sensors, visual and auditory receivers, and so forth. These sensing modalities do not possess high reliability with regard to breathing condition detection. The humidity signal conveyed by breathing provides excellent stability and a fast response; however, humidity-based HMI systems have rarely been studied. Herein, we integrate a humidity sensor and a graphene thermoacoustic device into a humidity-based HMI system (HHMIS), which is capable of monitoring respiratory signals and emitting acoustic signals. HHMIS has a practical value in healthcare to assist patients. For example, it works as a prewarning system for respiratory-related disease patients with abnormal respiratory rates, and as an artificial throat device for aphasia patients. Achieved based on a laser direct writing technology, this wearable device features low cost, high flexibility, and can be prepared on a large scale. This portable non-contact HMMIS has broad application prospects in many fields such as medical health and intelligent control.

Upconversion Luminescent Humidity Sensors Based on Lanthanide-Doped MOFs

Lanthanide-doped metal-organic frameworks (Y/Yb/Er-MOF) were synthesized by a low-cost solvothermal method. The obtained Y/Yb/Er-MOF shows the cooperative upconversion luminescence of Yb3+ and upconversion luminescence of Er3+ (Yb3+-sensitized) irradiated by a continuous wave 980 nm laser. In order to explore the potential application of Y/Yb/Er-MOF in relative humidity (RH) sensors, the RH responsiveness of Y/Yb/Er-MOF was investigated by measuring the intensity changes of upconversion luminescence. The Y/Yb/Er-MOF possesses two luminescence centers, in which Yb3+ forms emission at 500 nm through the cooperative luminescence effect, and Er3+ achieves 660 nm emission through excited state absorption and successive energy transfer from Yb3+. Hence, the ratio meter luminescence sensor for RH is constructed based on Y/Yb/Er-MOF. The results show that the response of Y/Yb/Er-MOF to RH presents a linear relationship in the range of 11–95%. The cycle stability of Y/Yb/Er-MOF responses to RH was investigated with the intensity changes of upconversion luminescence, and the recovery ratio was more than 93% each time. Therefore, the Y/Yb/Er-MOF is a humidity-sensitive material with great potential for applications such as humidity sensors.

Electronic Textiles for Wearable Point-of-Care Systems

Traditional public health systems are suffering from limited, delayed, and inefficient medical services, especially when confronted with the pandemic and the aging population. Fusing traditional textiles with diagnostic, therapeutic, and protective medical devices can unlock electronic textiles (e-textiles) as point-of-care platform technologies on the human body, continuously monitoring vital signs and implementing round-the-clock treatment protocols in close proximity to the patient. This review comprehensively summarizes the research advances on e-textiles for wearable point-of-care systems. We start with a brief introduction to emphasize the significance of e-textiles in the current healthcare system. Then, we describe textile sensors for diagnosis, textile therapeutic devices for medical treatment, and textile protective devices for prevention, by highlighting their working mechanisms, representative materials, and clinical application scenarios. Afterward, we detail e-textiles' connection technologies as the gateway for real-time data transmission and processing in the context of 5G technologies and Internet of Things. Finally, we provide new insights into the remaining challenges and future directions in the field of e-textiles. Fueled by advances in chemistry and materials science, textile-based diagnostic devices, therapeutic devices, protective medical devices, and communication units are expected to interact synergistically to construct intelligent, wearable point-of-care textile platforms, ultimately illuminating the future of healthcare system in the Internet of Things era.

The Effect of rGO-Doping on the Performance of SnO2/rGO Flexible Humidity Sensor

The development of a flexible and high-performance humidity sensor is essential to expand its new applications, such as personal health monitoring and early diagnosis. In this work, SnO₂/rGO nanocomposites were prepared by one-step hydrothermal method. The effect of rGO-doping on humidity sensing performance was investigated. Scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Raman spectroscopy were used to characterize the nanostructure, morphology and chemical composition of SnO₂/rGO nanocomposites. The SnO₂/rGO humidity sensitive film was prepared by electrospinning on a polyimide film modified with gold electrodes. The humidity test results show that different doping ratios of rGO have different effects on humidity sensing properties. Among them, the sensor with 2 wt% rGO-doping has a high sensitivity (37,491.2%) within the humidity range as well as the fast response time (80 s) and recover time (4 s). Furthermore, the sensor with 2 wt% rGO-doping remains good flexibility and stability in the case of bending (1000 times). The sensitivity of the 2 wt% rGO-doping sensor at the bending radius (8 mm and 4 mm) is 48,219% and 91,898%, respectively. More importantly, the sensor could reflect different breathing states clearly and track breathing intervals as short as 3 s. The SnO₂/rGO flexible humidity sensor with accuracy, flexibility and instantaneity as well as the facile fabrication strategy is conceivable to be applied in the potential application for human health real-time monitoring.

Controllable Synthesis of Wafer-Scale Graphene Films: Challenges, Status, and Perspectives

The availability of high-quality, large-scale, and single-crystal wafer-scale graphene films is fundamental for key device applications in the field of electronics, optics, and sensors. Synthesis determines the future: unleashing the full potentials of such emerging materials relies heavily upon their tailored synthesis in a scalable fashion, which is by no means an easy task to date. This review covers the state-of-the-art progress in the synthesis of wafer-scale graphene films by virtue of chemical vapor deposition (CVD), with a focus on main challenges and present status. Particularly, prevailing synthetic strategies are highlighted on a basis of the discussion in the reaction kinetics and gas-phase dynamics during CVD process. Perspectives with respect to key opportunities and promising research directions are proposed to guide the future development of wafer-scale graphene films.

Tunable and Nacre-Mimetic Multifunctional Electronic Skins for Highly Stretchable Contact-Noncontact Sensing

Electronic skins (e-skins) have attracted great attention for their applications in disease diagnostics, soft robots, and human-machine interaction. The integration of high sensitivity, low detection limit, large stretchability, and multiple stimulus response capacity into a single e-skin remains an enormous challenge. Herein, inspired by the structure of nacre, an ultra-stretchable and multifunctional e-skin with tunable strain detection range based on nacre-mimetic multi-layered silver nanowires /reduced graphene oxide /thermoplastic polyurethane mats is fabricated. The e-skin possesses extraordinary strain response performance with a tunable detection range (50 to 200% strain), an ultralow response limit (0.1% strain), a high sensitivity (gauge factor up to 1902.5), a fast response time (20 ms), and an excellent stability (stretching/releasing test of 11 000 cycles). These excellent response behaviors enable the e-skin to accurately monitor full-range human body motions. Additionally, the e-skin can detect relative humidity quickly and sensitively through a reversible physical adsorption/desorption of water vapor, and the assembled e-skin array exhibits excellent performance in noncontact sensing. The tunable and multifunctional e-skins show promising applications in motion monitoring and contact-noncontact human machine interaction.

Challenges of Coating Textiles With Graphene

Electronic textiles (e-textiles) hold the key for seamless integration of electronic devices for wearable applications. Compared to other flexible substrates, such as plastic films, textiles are, however, challenging substrates to work with due to their surface roughness. Researchers at the University of Exeter demonstrated that using different coating techniques as well as different types of graphene coatings is the key to overcome this challenge. The results of coating selected monofilament textile fibres and woven textiles with graphene are discussed here. These conductive textiles are fundamental components e-textiles, and some applications will be reviewed in this paper. That includes light-emitting devices, touch and position sensors, as well as temperature and humidity sensors. The possibility of triboelectric energy harvesting is also discussed as the next step to realise self-powered e-textiles.

On-Chip Chemiresistive Sensor Array for On-Road NO x Monitoring with Quantification

The adverse effects of air pollution on respiratory health make air quality monitoring with high spatial and temporal resolutions essential especially in cities. Despite considerable interest and efforts, the application of various types of sensors is considered immature owing to insufficient sensitivity and cross-interference under ambient conditions. Here, a fully integrated chemiresistive sensor array (CSA) with parts-per-trillion sensitivity is demonstrated with its application for on-road NO x monitoring. An analytical model is suggested to describe the kinetics of the sensor responses and quantify molecular binding affinities. Finally, the full characterization of the system is connected to implement on-road measurements on NO x vapor with quantification as its ultimate field application. The obtained results suggest that the CSA shows potential as an essential unit to realize an air-quality monitoring network with high spatial and temporal resolutions.

Multimodal Plant Healthcare Flexible Sensor System

The rising global human population and increased environmental stresses require a higher plant productivity while balancing the ecosystem using advanced nanoelectronic technologies. Although multifunctional wearable devices have played distinct roles in human healthcare monitoring and disease diagnosis, probing potential physiological health issues in plants poses a formidable challenge due to their biological complexity. Herein an integrated multimodal flexible sensor system is proposed for plant growth management using stacked ZnIn₂S₄(ZIS) nanosheets as the kernel sensing media. The proposed ZIS-based flexible sensor can not only perceive light illumination at a fast response (∼4 ms) but also monitor the humidity with a perdurable steady performance that has yet to be reported elsewhere. First-principles calculations reveal that the tunneling effect dominates the current model associated with humidity response. This finding guides the investigation on the plant stomatal functions by measuring plant transpiration. Significantly, dehydration conditions are visually recorded during a monitoring period (>15 days). This work may contribute to plant-machine biointerfaces to precisely manage plant health status and judiciously utilize limited resources.

A highly transparent humidity sensor with fast response speed based on α-MoO3 thin films

Metal oxide based humidity sensors are important indicators in environmental monitoring. However, most of them are non-transparent and have a long response time, which cannot meet the application of real-time humidity sensing in transparent electronics. Here, we report a metal oxide humidity sensor based on chemically synthesized molybdenum oxide (α-MoO3) thin films. By a green reaction in an ice water bath, the stable precursor containing nanocrystalline colloids was obtained. Molybdenum oxide films with controllable morphology were fabricated through one-step spin coating. The α-MoO3 based humidity sensor exhibits extremely high transparency (85%) in the visible region and has short response and recovery times (0.97 and 12.11 s). In addition, it also shows high sensitivity, good logarithmic linearity and selectivity in a wide relative humidity range of 11% to 95%. The mechanism of humidity sensing was further studied by complex impedance spectroscopy. This novel metal oxide humidity sensor combined with high transparency and fast response speed is expected to broaden the application ranges of humidity sensors.

Graphene-PEDOT: PSS Humidity Sensors for High Sensitive, Low-Cost, Highly-Reliable, Flexible, and Printed Electronics

A comparison of the structure and sensitivity of humidity sensors prepared from graphene (G)-PEDOT: PSS (poly (3,4-ethylenedioxythiophene)) composite material on flexible and solid substrates is performed. Upon an increase in humidity, the G: PEDOT: PSS composite films ensure a response (a linear increase in resistance versus humidity) up to 220% without restrictions typical of sensors fabricated from PEDOT: PSS. It was found that the response of the examined sensors depends not only on the composition of the layer and on its thickness but, also, on the substrate used. The capability of flexible substrates to absorb the liquid component of the ink used to print the sensors markedly alters the structure of the film, making it more porous; as a result, the response to moisture increases. However, in the case of using paper, a hysteresis of resistance occurs during an increase or decrease of humidity; that hysteresis is associated with the capability of such substrates to absorb moisture and transfer it to the sensing layer of the sensor. A study of the properties of G: PEDOT: PSS films and test device structures under deformation showed that when the G: PEDOT: PSS films or structures are bent to a bending radius of 3 mm (1.5% strain), the properties of those films and structures remain unchanged. This result makes the composite humidity sensors based on G: PEDOT: PSS films promising devices for use in flexible and printed electronics.