Separation of Branched Alkanes Feeds by a Synergistic Action of Zeolite and Metal-Organic Framework

A Microporous Multi-Cage Metal-Organic Framework for an Effective One-Step Separation of Branched Alkanes Feeds

The improvement of the Total Isomerization Process (TIP) for the production of high-quality gasoline with the ultimate goal of reaching a Research Octane Number (RON) higher than 92 requires the use of specific sorbents to separate pentane and hexane isomers into classes of linear, mono- and di-branched isomers. Herein we report the design of a new multi-cage microporous Fe(III)-MOF (referred to as MIP-214, MIP stands for materials of the Institute of Porous Materials of Paris) with a flu-e topology, incorporating an asymmetric heterofunctional ditopic ligand, 4-pyrazolecarboxylic acid, that exhibits an appropriate microporous structure for a thermodynamic-controlled separation of hydrocarbon isomers. This MOF produced via a direct, scalable, and mild synthesis route was proven to encompass a unique separation of C5/C6 isomers by classes of low RON over high RON alkanes with a sorption hierarchy: (n-hexane≫n-pentane≈2-methylpentane>3-methylpentane)low RON≫(2,3-dimethylbutane≈i-pentane≈2,2-dimethylbutane)high RON following the adsorption enthalpy sequence. We reveal for the first time that a single sorbent can efficiently separate such a complex mixture of high RON di-branched hexane and mono-branched pentane isomers from their low RON counterparts, which is a major achievement reported so far.

Robust Carborane-Based Metal-Organic Frameworks for Hexane Separation

Hexane isomers play a vital role as feedstocks and fuel additives in the petrochemical industry. However, their similar physical and chemical properties lead to significant challenges in the separation process. Traditional thermal separation techniques are energy-intensive and lead to significant carbon footprint penalties. As such, there is a growing demand for the development of less energy-intensive nonthermal separation methods. Adsorption-based separation methods, such as using solid sorbents or membranes, have emerged as promising alternatives to distillation. Here, we report the successful synthesis of two novel metal-organic frameworks (MOFs), NU-2004 and NU-2005, by incorporating a carborane-based three-dimensional (3D) linker and using aluminum and vanadium nodes, respectively. These MOFs exhibit exceptional thermal stability and structural rigidity compared to other MIL-53 analogues, which is further corroborated using synchrotron studies. Furthermore, the inclusion of the quasi-spherical 3D linker in NU-2004 demonstrates significant advancements in the separation of hexane isomers compared to other MIL MOFs containing two-dimensional (2D) and aliphatic 3D linkers.

Potential of nonporous adaptive crystals for hydrocarbon separation

Hydrocarbon separation is an important process in the field of petrochemical industry, which provides a variety of raw materials for industrial production and a strong support for the development of national economy. However, traditional separation processes involve huge energy consumption. Adsorptive separation based on nonporous adaptive crystal (NAC) materials is considered as an attractive green alternative to traditional energy-intensive separation technologies due to its advantages of low energy consumption, high chemical and thermal stability, excellent selective adsorption and separation performance, and outstanding recyclability. Considering the exceptional potential of NAC materials for hydrocarbon separation, this review comprehensively summarizes recent advances in various supramolecular host-based NACs. Moreover, the current challenges and future directions are illustrated in detail. It is expected that this review will provide useful and timely references for researchers in this area. Based on a large number of state-of-the-art studies, the review will definitely advance the development of NAC materials for hydrocarbon separation and stimulate more interesting studies in related fields.

Sequential Separation of Linear, Mono-, and Di-Branched Hexane Isomers on a Robust Coordination Polymer with Nonbonding Flexibility

Efficient separation of hexane isomers is a crucial process for upgrading gasoline. Herein, the sequential separation of linear, mono-, and di-branched hexane isomers by a robust stacked 1D coordination polymer termed as Mn-dhbq ([Mn(dhbq)(H₂ O)₂ ], H₂ dhbq = 2,5-dihydroxy-1,4-benzoquinone) is reported. The interchain space of the activated polymer is of optimal aperture size (5.58 Å) that could exclude 2,3-dimethylbutane, while the chain structure can discriminate n-hexane with high capacity (1.53 mmol g^-1 at 393 K, 6.67 kPa) by high-density open metal sites (5.18 mmol g^-1 ). With the temperature- and adsorbate-dependent swelling of interchain spaces, the affinity between 3-methylpentane and Mn-dhbq can be deliberately controlled from sorption to exclusion, and thus a complete separation of ternary mixture can be achieved. Column breakthrough experiments confirm the excellent separation performance of Mn-dhbq. The ultrahigh stability and easy scalability further highlight the application prospect of Mn-dhbq for separation of hexane isomers.

Adsorption and dynamics of linear and mono-branched hexane isomers in MIL-140 metal-organic frameworks

Recent breakthrough experiments revealed the iso-reticular Zr-MOFs, MIL-140B and MIL-140C, as promising sorbents for the separation of C6 isomers. Interestingly while the ultra-small pore MIL-140B exhibited hexane isomer sorption hierarchy according to the normal boiling point order (n-C6 > 3MP (3-methyl pentane)), an uncommon shift in the elution order was observed in the larger pore MIL-140C. It was only speculated that the flexibility of the MOFs might be the origin of this intriguing behavior. Herein, flexible force field hybrid osmotic Monte Carlo combined with molecular dynamics simulations were carried out to unravel the microscopic mechanism of the adsorption and dynamics of both C6 isomers in MIL140B and MIL140C. Thermodynamically preferred adsorption of n-C6 over 3MP was predicted for MIL-140B and to a slightly less extent for MIL-140C. Interestingly while the mobility of n-C6 was found to remain higher than that of 3MP in the whole range of loading for MIL-140B, 3MP becomes more mobile than n-C6 at saturation in MIL-140C. This suggests that this kinetics order is most probably the origin of the inversion of the elution order observed experimentally for MIL-140C. The translational and rotational dynamics of the two guests in MIL-140B and MIL-140C was further understood in-depth.

How Important Is the Internal Hydrophobicity of Metal-Organic Frameworks for the Separation of Water/Alcohol Mixtures?

Short-chain alcohols obtained by fermentation will play a key role in the industrial transformation toward green chemistry because of their use as fuel additives and fuels or for their conversion into olefins. The fermentation broth is often a highly diluted aqueous solution that requires separation, for instance, by liquid phase adsorption in nanoporous materials. However, entropy effects that prefer the adsorption of water might significantly reduce the separation efficiency─even in nanoporous materials with internal hydrophobicity. In this paper, we investigate this assumption by a case study on the separation of aqueous alcohol mixtures by liquid phase adsorption in CAU-10─an ultramicroporous metal-organic framework with internal hydrophobicity─using adsorption experiments and grand canonical Monte Carlo simulations to predict both the unary gas adsorption isotherms of ethanol, n-butanol, or water as well as the multicomponent liquid phase adsorption isotherms of their mixtures. It was observed that separation from the liquid phase is commonly driven by entropy effects and strong interactions between the guest molecules─both favoring the adsorption of water and thus complicating the separation of fermentation product by adsorption─while the internal hydrophobicity of CAU-10 is of comparatively little importance.

Simultaneous Recognition and Separation of Organic Isomers Via Cooperative Control of Pore-Inside and Pore-Outside Interactions

Despite the desirability of organic isomer recognition and separation, current strategies are expensive and complicated. Here, a simple strategy for simultaneously recognizing and separating organic isomers using pillararene-based charge-transfer cocrystals through the cooperative control of pore-inside and pore-outside intermolecular interactions is presented. This strategy is illustrated using 1-bromobutane (1-BBU), which is often produced as an isomeric mixture with 2-bromobutane (2-BBU). According to its structure, perethylated pillar[5]arene (EtP5) and 3,5-dinitrobenzonitrile (DNB) are strategically chosen as a donor and an acceptor. As a result, their cocrystal exhibited stronger pore-inside interactions and much weaker pore-outside interactions with 1-BBU than with 2-BBU. Consequently, nearly 100% 1-BBU selectivity is achieved in two-component mixtures, even in those containing trace 1-BBU (1%), whereas free EtP5 only achieved 89.80% selectivity. The preference for linear bromoalkanes is retained in 1-bromopentane/3-bromopentane and 1-bromohexane/2-bromohexane mixtures, demonstrating the generality of this strategy. Selective adsorption of linear bromoalkanes induced a naked-eye-detectable color change from red to white. Moreover, the cocrystal are used over multiple cycles without losing selectivity.