Molten-Volcanic-Ash-Phobic Thermal Barrier Coating based on Biomimetic Structure

Achieving Super-Metallophobicity on Silicon-based Ceramics at High Temperature

As a critical concept in physical chemistry, superwettability is widely concerned in both fundamental science and practical engineering in past few decades. Despite this, investigation on high temperature superwettability is still a void, which is significant both in scientific and industrial fields. Herein, a ceramic with specific high temperature non-wetting property, Si2N2O is proposed. Compared with other materials, Si2N2O is elucidated with better practical non-wetting property against various non-ferrous metals. Combining with micro-nanostructures, the metallophobicity is further improved (contact angle >150° and contact angle hysteresis ≈0°). The extraordinary metal repellency is defined as "super-metallophobicity", which is proved to be induced by distinctive thermodynamic and dynamic wetting behavior on the rough surface. The research of super-metallophobicity not only sheds light on superwettability at high temperature, but also offers worthy insights for future potential material design in a wide range of applications, such as metallurgy, 3D printing and semiconductor industry.

The Design and Analysis of the Fabrication of Micro- and Nanoscale Surface Structures and Their Performance Applications from a Bionic Perspective

This paper comprehensively discusses the fabrication of bionic-based ultrafast laser micro-nano-multiscale surface structures and their performance analysis. It explores the functionality of biological surface structures and the high adaptability achieved through optimized self-organized biomaterials with multilayered structures. This study details the applications of ultrafast laser technology in biomimetic designs, particularly in preparing high-precision, wear-resistant, hydrophobic, and antireflective micro- and nanostructures on metal surfaces. Advances in the fabrications of laser surface structures are analyzed, comparing top-down and bottom-up processing methods and femtosecond laser direct writing. This research investigates selective absorption properties of surface structures at different scales for various light wavelengths, achieving coloring or stealth effects. Applications in dirt-resistant, self-cleaning, biomimetic optical, friction-resistant, and biocompatible surfaces are presented, demonstrating potential in biomedical care, water-vapor harvesting, and droplet manipulation. This paper concludes by highlighting research frontiers, theoretical and technological challenges, and the high-precision capabilities of femtosecond laser technology in related fields.

Bioinspired Flexible Wearable Sensor with High Self-Cleaning and Antibacterial Performance for Human Motion Sensing

Flexible wearable strain sensors have shown great potential in monitoring human motion, due to their ability to flexibly fit to multiple surfaces, which can realize the monitoring of human motions and external stimulation. However, the utilization of the sensor in extreme conditions such as low or high temperatures still poses a risk of signal output distortion. Moreover, the continuous usage of the sensor may result in extensive bacterial growth at the interface between the sensor and the skin, posing a threat to human health. Herein, a hydrophobic flexible antibacterial strain sensor (CGP) based on carbon black-PDMS was prepared, inspired by the superhydrophobic surface of a lotus leaf. The CGP sensor demonstrates exceptional sensitivity, with a gauge factor (GF) of 0.467 in the strain range of 0-15% and a fast response time (65.4 ms, 5% strain). Additionally, it exhibits a high conductivity of 1.2 mS cm-1 at -20 °C and 2.0 mS cm-1 at 100 °C, indicating its ability to function effectively even in extreme temperatures. The static water contact angle of CGP measures 121.7°, and self-cleaning experiments have confirmed its excellent self-cleaning performance. Furthermore, the CGP displays distinct response characteristics to movements of human fingers, wrists, and knees, making it an ideal choice for monitoring various joints in the human body. In terms of antibacterial properties, CGP has demonstrated an antibacterial rate of over 99% against E. coli and S. aureus. Possessing high sensitivity, superior electrical conductivity in harsh environments, and super antibacterial capabilities, CGP holds significant potential for applications in human motion monitoring and other fields.

Service life assessment of yttria stabilized zirconia (YSZ) based thermal barrier coating through wear behaviour

Countless research has suggested Yttria-stabilized Zirconia (YSZ) to be a top candidate for being implemented as thermal barrier coatings (TBC). However, when exposed to prolonged service, temperature and stress variations succeed in initiating a catastrophic phase transformation from tetragonal to monoclinic structure in Zirconia. Hence, the estimation of endurance for YSZ-based TBC is necessary to minimize failure in such situations. The main purpose of this research was to determine the relationship between tribological investigations and the estimated lifespan of YSZ coatings accurately. The study used various methods such as wear resistance testing, optical profilometry, specific wear rate, and coefficient of friction to estimate the maximum durability of TBCs. The research also provided insights into the composition and microstructure of the TBC system and found the optimized concentration of Yttrium doping to be 3.5 wt %. The study discovered that erosion was the main cause of roughness depreciation from SN to S1000. The estimation of the service life was primarily made based on optical profilometry, specific wear rate (SWR), coefficient of friction (COF) and wear resistance values which were further supported by the results of chemical characterization of the samples through electron dispersive spectroscopy (EDS), wavelength dispersive spectroscopy (WDS) and X-Ray Diffraction (XRD) analysis. The results were reliable and accurate and suggested future areas of investigation, such as 3D profilometry for surface roughness and thermal conductivity evaluation using laser-assisted infrared thermometers.