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Whajah B, Heil JN, Roman CL, Dorman JA, Dooley KM. Zeolite Supported Pt for Depolymerization of Polyethylene by Induction Heating. Ind Eng Chem Res 2023; 62:8635-8643. [PMID: 37304911 PMCID: PMC10251740 DOI: 10.1021/acs.iecr.2c04568] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Revised: 05/10/2023] [Accepted: 05/12/2023] [Indexed: 06/13/2023]
Abstract
We demonstrate that for polyethylene depolymerization with induction heating (IH), using a bifunctional (Pt- or Pt-Sn-containing zeolite) hydrocracking catalyst, we can obtain high hydrocarbon product yields (up to 95 wt % in 2 h) at a relatively low surface temperature (375 °C) and with a tunable product distribution ranging from light gas products to gasoline- to diesel-range hydrocarbons. Four zeolite types [MFI, LTL, CHA(SSZ-13), and TON] were chosen as the supports due to their varying pore sizes and structures. These depolymerization results are obtained at atmospheric pressure and without the use of H2 and result in an alkane/alkene mixture with virtually no methane, aromatics, or coke formation. We also demonstrate how IH helps overcome diffusional resistances associated with conventional thermal heating and thereby shortens reaction times.
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Affiliation(s)
- Bernard Whajah
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Joseph N. Heil
- Department
of Chemistry and Physics, LeTourneau University, Longview, Texas 75602, United States
| | - Cameron L. Roman
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - James A. Dorman
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Kerry M. Dooley
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
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2
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Whajah B, da Silva Moura N, Blanchard J, Wicker S, Gandar K, Dorman JA, Dooley KM. Catalytic Depolymerization of Waste Polyolefins by Induction Heating: Selective Alkane/Alkene Production. Ind Eng Chem Res 2021; 60:15141-15150. [PMID: 34720395 PMCID: PMC8554762 DOI: 10.1021/acs.iecr.1c02674] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/09/2021] [Revised: 09/28/2021] [Accepted: 09/30/2021] [Indexed: 11/28/2022]
Abstract
Low- and high-density polyethylene (LDPE/HDPE) have been selectively depolymerized, without added H2, to C2-C20 + alkanes/alkenes via energy-efficient radio frequency induction heating, coupled with dual-functional heterogeneous Fe3O4 and Ni- or Pt-based catalysts. Fe3O4 was used to locally generate heat when exposed to magnetic fields. Initial results indicate that zeolite-based Ni catalysts are more selective to light olefins, while Ni supported on ceria catalysts are more selective to C7-C14 alkanes/alkenes. LDPE conversions up to 94% were obtained with minimal aromatic, coke, or methane formation which are typically observed with thermal heating. Two depolymerization mechanisms, a reverse Cossee-Arlman mechanism or a random cleavage process, were proposed to account for the different selectivities. The depolymerization process was also tested on commercial LDPE (grocery bags), polystyrene, and virgin HDPE using the Ni on Fe3O4 catalyst, with the LDPE resulting in similar product conversion (∼48%) and selectivity as for virgin LDPE.
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Affiliation(s)
- Bernard Whajah
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Natalia da Silva Moura
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Justin Blanchard
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Scott Wicker
- Department
of Chemistry, Rhodes College, Memphis, Tennessee 38112, United States
| | - Karleigh Gandar
- Science
Department, Baton Rouge Community College, Baton Rouge, Louisiana 70806, United States
| | - James A. Dorman
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
| | - Kerry M. Dooley
- Cain
Department of Chemical Engineering, Louisiana
State University, Baton
Rouge, Louisiana 70803, United States
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3
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Sun J, Mu C, Li Y, Zhao Y, Wang S, Ma X. The hydrotreatment of n‐C16 over Pt/HPMo/SBA‐15 and the investigation of diffusion effect using a novel W‐P criterion. AIChE J 2021. [DOI: 10.1002/aic.17330] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/31/2023]
Affiliation(s)
- Junhao Sun
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
| | - Chao Mu
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
| | - Yi Li
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
| | - Yujun Zhao
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
| | - Shengping Wang
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
| | - Xinbin Ma
- Key Laboratory for Green Chemical Technology, School of Chemical Engineering and Technology Tianjin University, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin China
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Hu C, Creaser D, Siahrostami S, Grönbeck H, Ojagh H, Skoglundh M. Catalytic hydrogenation of CC and CO in unsaturated fatty acid methyl esters. Catal Sci Technol 2014. [DOI: 10.1039/c4cy00267a] [Citation(s) in RCA: 41] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Abstract
Review summarizing recent developments in hydrogenation of CC and CO in FAMEs focusing on catalysts, reaction mechanisms, and reactor conditions.
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Affiliation(s)
- Chaoquan Hu
- Competence Centre for Catalysis
- Chalmers University of Technology
- SE-412 96 Göteborg, Sweden
- Division of Chemical Engineering
- Department of Chemical and Biological Engineering
| | - Derek Creaser
- Division of Chemical Engineering
- Department of Chemical and Biological Engineering
- Chalmers University of Technology
- SE-41296 Göteborg, Sweden
| | - Samira Siahrostami
- Competence Centre for Catalysis
- Chalmers University of Technology
- SE-412 96 Göteborg, Sweden
- Department of Applied Physics
- Chalmers University of Technology
| | - Henrik Grönbeck
- Competence Centre for Catalysis
- Chalmers University of Technology
- SE-412 96 Göteborg, Sweden
- Department of Applied Physics
- Chalmers University of Technology
| | - Houman Ojagh
- Competence Centre for Catalysis
- Chalmers University of Technology
- SE-412 96 Göteborg, Sweden
- Division of Chemical Engineering
- Department of Chemical and Biological Engineering
| | - Magnus Skoglundh
- Competence Centre for Catalysis
- Chalmers University of Technology
- SE-412 96 Göteborg, Sweden
- Applied Surface Chemistry
- Department of Chemical and Biological Engineering
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Ramírez E, Mayorga M, Cuevas D, Recasens F. Fatty oil hydrogenation in supercritical solvents: Process design and safety issues. J Supercrit Fluids 2011. [DOI: 10.1016/j.supflu.2011.02.009] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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6
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Milano-Brusco JS, Schomäcker R. Catalytic Hydrogenations in Microemulsion Systems with Rh-TPPTS: Partial Hydrogenation of Sunflower Oil. Catal Letters 2009. [DOI: 10.1007/s10562-009-0187-5] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Lukić I, Krstić J, Jovanović D, Skala D. Alumina/silica supported K2CO3 as a catalyst for biodiesel synthesis from sunflower oil. BIORESOURCE TECHNOLOGY 2009; 100:4690-4696. [PMID: 19477122 DOI: 10.1016/j.biortech.2009.04.057] [Citation(s) in RCA: 36] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/22/2008] [Revised: 04/23/2009] [Accepted: 04/24/2009] [Indexed: 05/27/2023]
Abstract
The new type of catalyst for fatty acid methyl esters (FAME or biodiesel) synthesis with K(2)CO(3) as active component on alumina/silica support was synthesized using sol-gel method. Corresponding catalyst (xerogel) was prepared by 12h drying the wet gel in air at 300 degrees C, 600 degrees C or 1000 degrees C at atmospheric pressure. The catalysts activity in the methanolysis of sunflower oil was compared to the activity of the pure K(2)CO(3). The effects of various reaction variables on the yield of FAME were investigated. It was found that the temperature of 120 degrees C and methanol to oil molar ratio of 15:1, are optimal conditions for FAME synthesis with synthesized catalyst. Repeated use of same amount of catalyst indicated that effect of potassium leaching obviously existed leading to decrease of catalyst activity.
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Affiliation(s)
- I Lukić
- Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, Belgrade, Serbia.
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8
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Effect of reactor type on trans fatty acid and stearate formation in fat hydrogenation in SCF solvent. J Supercrit Fluids 2009. [DOI: 10.1016/j.supflu.2008.09.024] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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9
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Vegetable fat hydrogenation in supercritical-fluid solvents: Melting behavior analysis by DSC and NMR. J Supercrit Fluids 2008. [DOI: 10.1016/j.supflu.2008.03.003] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Guardo A, Casanovas M, Ramírez E, Recasens F, Magaña I, Martínez D, Larrayoz M. CFD modeling on external mass transfer and intra-particle diffusional effects on the supercritical hydrogenation of sunflower oil. Chem Eng Sci 2007. [DOI: 10.1016/j.ces.2007.01.080] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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11
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Santana A, Larrayoz M, Ramírez E, Nistal J, Recasens F. Sunflower oil hydrogenation on Pd in supercritical solvents: Kinetics and selectivities. J Supercrit Fluids 2007. [DOI: 10.1016/j.supflu.2006.12.009] [Citation(s) in RCA: 16] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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12
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