Natürliche Fette und Öle – nachwachsende Rohstoffe für die chemische Industrie

Fatty Acids and their Derivatives as Renewable Platform Molecules for the Chemical Industry

Oils and fats of vegetable and animal origin remain an important renewable feedstock for the chemical industry. Their industrial use has increased during the last 10 years from 31 to 51 million tonnes annually. Remarkable achievements made in the field of oleochemistry in this timeframe are summarized herein, including the reduction of fatty esters to ethers, the selective oxidation and oxidative cleavage of C-C double bonds, the synthesis of alkyl-branched fatty compounds, the isomerizing hydroformylation and alkoxycarbonylation, and olefin metathesis. The use of oleochemicals for the synthesis of a great variety of polymeric materials has increased tremendously, too. In addition to lipases and phospholipases, other enzymes have found their way into biocatalytic oleochemistry. Important achievements have also generated new oil qualities in existing crop plants or by using microorganisms optimized by metabolic engineering.

Adsorption of oleic acid dissolved in isopropanol–water mixtures on hydrotalcite

Fatty acids are an interesting class of educts for chemical processes as they are available from renewable resources. For obtaining high-purity fatty acids, efficient separation techniques are needed. An interesting option is adsorption. In the present work, therefore, the adsorption of oleic acid on hydrotalcite, a readily available adsorbent, is studied. The focus is on studying the influence of the composition of the solvent on the adsorption. Adsorption isotherms are reported for oleic acid in pure isopropanol and mixtures of isopropanol and water at temperatures between 278 and 308 K. Even though the solubility of oleic acid in isopropanol is higher than in mixtures of isopropanol and water, the highest capacity of the adsorber is found for pure isopropanol. The reasons are discussed. No significant influence of the temperature was observed.

Organocatalyzed Synthesis of Oleochemical Carbonates from CO2 and Renewables

Bifunctional phosphorus-based organocatalysts proved to be highly efficient for the atom-economic reaction of CO₂ and epoxidized oleochemicals. Notably, those products are obtained from CO₂ and renewable feedstocks only. Structure-activity relationships have been deduced from a screening of 22 organocatalysts in a test reaction. Bifunctional catalysts based on a phosphonium salt bearing a simple phenolic moiety proved to be extraordinarily active under comparatively mild and solvent-free reaction conditions. In the presence of the most active organocatalyst 12 oleochemical carbonates were isolated in excellent yields up to 99 %. This organocatalyzed reaction represents an excellent example for the realization of the 12 Principles of Green Chemistry as well as the 12 Principles of CO₂ Chemistry.

Green Diesel from Kraft Lignin in Three Steps

Precipitated kraft lignin from black liquor was converted into green diesel in three steps. A mild Ni-catalyzed transfer hydrogenation/hydrogenolysis using 2-propanol generated a lignin residue in which the ethers, carbonyls, and olefins were reduced. An organocatalyzed esterification of the lignin residue with an in situ prepared tall oil fatty acid anhydride gave an esterified lignin residue that was soluble in light gas oil. The esterified lignin residue was coprocessed with light gas oil in a continous hydrotreater to produce a green diesel. This approach will enable the development of new techniques to process commercial lignin in existing oil refinery infrastructures to standardized transportation fuels in the future.

Organic-inorganic hybrid supermicroporous iron(III) phosphonate nanoparticles as an efficient catalyst for the synthesis of biofuels

Here we report a novel family of crystalline, supermicroporous iron(III) phosphonate nanomaterials (HFeP-1-3, HFeP-1-2, and HFeP-1-4) with different Fe(III)-to-organophosphonate ligand mole ratios. The materials were synthesized by using a hydrothermal reaction between benzene-1,3,5-triphosphonic acid and iron(III) chloride under acidic conditions (pH ≈ 4.0). Powder X-ray diffraction, N2 sorption, transmission and scanning electron microscopy (TEM and SEM) image analysis, thermogravimetric and differential thermal analysis (TGA-DTA), and FTIR spectroscopic tools were used to characterize the materials. The triclinic crystal phase [P1(2) space group] of the hybrid iron phosphonate was established by a Rietveld refinement of the PXRD analysis of HFeP-1-3 by using the MAUD program. The unit cell parameters are a = 8.749(1), b = 8.578(1), c = 17.725(3) Å; α = 104.47(3), β = 97.64(1), γ = 113.56(3)°; and V = 1013.41 Å(3). With these crystal parameters, we proposed an 24-membered-ring open framework structure for HFeP-1. Compound HFeP-1-3, with an starting Fe/ligand molar ratio of 3.0, shows the highest Brunauer-Emmett-Telller (BET) surface area of 556 m(2) g(-1) and uniform supermicropores of approximately 1.1 nm. The acidic surface of the porous iron(III) phosphonate nanoparticles was used in a highly efficient and recyclable catalytic transesterification reaction for the synthesis of biofuels under mild reaction conditions.

New biobased high functionality polyols and their use in polyurethane coatings

High-functionality polyols for application in polyurethanes (PUs) were prepared by epoxide ring-opening reactions from epoxidized sucrose esters of soybean oil-epoxidized sucrose soyates-in which secondary hydroxyl groups were generated from epoxides on fatty acid chains. Ester polyols were prepared by using a base-catalyzed acid-epoxy reaction with carboxylic acids (e.g., acetic acid); ether polyols were prepared by using an acid-catalyzed alcohol-epoxy reaction with monoalcohols (e.g., methanol). The polyols were characterized by using gel permeation chromatography, FTIR spectroscopy, (1)H NMR spectroscopy, differential scanning calorimetry (DSC), and viscosity measurements. PU thermosets were prepared by using aliphatic polyisocyanates based on isophorone diisocyanate and hexamethylene diisocyanate. The properties of the PUs were studied by performing tensile testing, dynamic mechanical analysis, DSC, and thermogravimetric analysis. The properties of PU coatings on steel substrates were evaluated by using ASTM methods to determine coating hardness, adhesion, solvent resistance, and ductility. Compared to a soy triglyceride polyol, sucrose soyate polyols provide greater hardness and range of cross-link density to PU thermosets because of the unique structure of these macromolecules: well-defined compact structures with a rigid sucrose core coupled with high hydroxyl group functionality.

Polymers from renewable materials

With the world facing depletion of its oil reserves, attention is being focused on how the plastics industry will address shortages and price increases in its crucial raw materials. One renewable resource is that of vegetable oils and fats and about a dozen crop plants make up the main vegetable oil-seed market. The main constituents of these oils are saturated and unsaturated fatty acids that are unique to the plant in which they have been developed. Moreover, technological processes can produce more well-defined and pure oils, and the fatty acid contents in the vegetable oils can be altered with modern crop development techniques. This article describes recent advances in utilising such vegetable oils in sourcing new polymeric materials. It also gives the context for the development of polymers based on renewable materials in general.

Degradation Studies of Polyurethanes Based on Vegetable Oils. Part 1. Photodegradation

UV-induced photodegradation has been studied of films of polyurethanes synthesised from (renewable) vegetable materials, namely rapeseed and sunflower oils. The techniques utilised were principally IR and UV-visible spectroscopy. UV(B)-photolysis of the cured films gave rise to IR bands in the carbonyl region at ca 1706 cm-1and a UV band at 310 nm attributed to formation of a quinone methide, an assignment supported by the development of new IR bands at 1595, 1650, and 1695 cm-1which are typical of this chromophore. In addition, intensification of a band at 1171 cm-1is attributed to cross-linking of the soft segments in the polymer.

Plots of the growth of the 1706 cm-1band on irradiation over time showed the usual profile for conversion of CH2groups to carbonyl: these were normalised against the band at 2900 cm-1of the polymer to give the carbonyl index (CI). The effect of adding the pigment TiO2on the CI was monitored. The effect depended strongly on the nature of the TiO2; thus the Degussa P-25 pigment greatly accelerated photodegradation whereas TiO2coated with a thin layer of silica or alumina, as in Kronos 2220 pigment, conferred photostability on the polymer.

Doping the TiO2with metal ions markedly affected its behaviour; addition of Mo(VI) made the TiO2more aggressive while doping with Cr(III) reduced its activity. Addition of the photostabiliser Tinuvin 770 had a dramatic effect in reducing the photo-oxidation of the polyurethanes.