Hollow Spheres of Iron Carbide Nanoparticles Encased in Graphitic Layers as Oxygen Reduction Catalysts

Caffeine derived graphene-wrapped Fe3C nanoparticles entrapped in hierarchically porous FeNC nanosheets for boosting oxygen reduction reaction

It is a vital requirement to explore high-efficiency and stable electrocatalysts for oxygen reduction reaction (ORR) to further relieve energy depletion. However, it is a critical challenge to develop low cost and high-quality carbon-based catalysts. Herein, a caffeine chelation-triggered pyrolysis approach was developed to construct graphene-wrapped Fe₃C nanoparticles incorporated in hierarchically porous FeNC nanosheets (G-Fe₃C/FeNC). The present Fe salt and its content as well as the pyrolysis temperature were carefully investigated in the control groups. The G-Fe₃C/FeNC catalyst showed a more positive onset potential (E_onset = 1.09 V) and half-wave potential (E_1/2 = 0.88 V) in a 0.1 M KOH solution, which outperformed commercial Pt/C (E_1/2 = 0.83 V, E_onset = 0.95 V), showing the excellent catalytic performance for the ORR activity, coupled with remarkable stability (only 0.18 mV negative shift in E_1/2 after 2000 cycles). This work provides some valuable insights for developing advanced electrocatalysts for energy storage and conversion related research.

High-density dispersion of CuNx sites for H2O2 activation toward enhanced Photo-Fenton performance in antibiotic contaminant degradation

In this study, a copper-based catalyst (CuCN) with CuN_x active sites highly dispersed in a porous carbon nitride matrix was synthesized and applied to a heterogeneous photo-assisted Photo-Fenton (PF) system to degrade tetracycline (TET). The results showed that the CuCN/PF system degraded up to 93.6% of TET within 60 min for ultrapure water matrix under the best experimental conditions, and more than 70% of TET for both river and lake water matrix. Toxicological tests suggested that the environmental risk caused by TET can be effectively inhibited by the CuCN/PF system. The good visible-light response and charge transport abilities of CuCN catalyst were identified in photoelectrochemical experiments. Free radical scavenging experiments and electron paramagnetic resonance (EPR) spectroscopy indicated that the active species in the degradation process were·OH, h⁺,·O₂^- and ¹O₂. Density functional theory (DFT) calculations revealed the positive effect of CuN_x sites in CuCN on the formation of hydroxyl radicals by activating H₂O₂. This work will provide a new insight for the development of high-efficiency heterogeneous catalysts in wastewater environmental remediation.

Elucidating the Active Site and the Role of Alkali Metals in Selective Hydrodeoxygenation of Phenols over Iron-Carbide-based Catalyst

Iron-carbide-based catalysts have been explored in the selective hydrodeoxygenation (HDO) of phenol, aiming at elucidating the role of active site and alkali metal. Complementary characterization such as X-ray diffraction, X-ray photoelectron spectroscopy, high-resolution transmission electron microscopy, and scanning transmission electron microscopy coupled with electron energy loss spectroscopy, together with catalytic evaluations revealed a rapid structural reconstruction of iron carbide (Fe₃ C) catalysts, leading to a stable defective graphene-covered metallic Fe active phase (G@Fe) under reaction conditions. Further studies using different alkali metals (i. e., Na, K, and Cs) revealed that alkali metals showed negligible effect on the phase transformation of Fe₃ C. However, the reconstructed G@Fe doped with alkali metals inhibited the tautomerization, a facile reaction pathway to saturation of the aromatic ring, leading to enhanced selectivity to arene. The extent of inhibition of tautomerization or selectivity to arene was closely related to the degree of electron donation of alkali metal to Fe.

Magnetic nanocomposites for sustainable water purification-a comprehensive review

Numerous contaminants in huge amounts are discharged to the environment from various anthropogenic activities. Waterbodies are one of the major receivers of these contaminants. The contaminated water can pose serious threats to humans and animals, by distrubing the ecosystem. In treating the contaminated water, adsorption processes have attained significant maturity due to lower cost, easy operation and environmental friendliness. The adsorption process uses various adsorbent materials and some of emerging adsorbent materials include carbon- and polymer-based magnetic nanocomposites. These hybrid magnetic nanocomposites have attained extensive applications in water treatment technologies due to their magnetic properties as well as combination of unique characteristics of organic and inorganic elements. Carbon- and polymer-related magnetic nanocomposites are more adapted materials for the removal of various kinds of contaminants from waterbodies. These nanocomposites can be produced via different approaches such as filling, pulse-laser irradiation, ball milling, and electro-spinning. This comprehensive review is compiled by reviewing published work of last the latest recent 3 years. The review article extensively focuses on different approaches for producing various carbon- and polymer-based magnetic nanocomposites, their merits and demerits and applications for sustainable water purification. More specifically, use of carbon- and polymer-based magnetic nanocomposites for removal of heavy metal ions and dyes is discussed in detail, critically analyzed and compared with other technologies. In addition, commercial viability in terms of regeneration of adsorbents is also reviewed. Furthermore, the future challenges and prospects in employing magnetic nanocomposites for contaminant removal from various water sources are presented.

The cobalt carbide/bimetallic CoFe phosphide dispersed on carbon nanospheres as advanced bifunctional electrocatalysts for the ORR, OER, and rechargeable Zn-air batteries

It is very important, but also challenging to produce high-activity, high durability and affordable non-noble-metal-bifunctional-electrocatalysts for sustainable energy application. Here, one-pot synthesized iron covalent porphyrin polymers (FePor-CPP), with carefully placed Fe, N atoms, a regular porous structure, Co₃[Co(CN)₆]₂ and NaH₂PO₂ precursors were carbonized into N,P-doped carbon nanospheres with the active species of both bimetallic CoFe phosphides and CoC_x nanoparticles (denoted as CoC_x/(Co_0.55Fe_1.945)₂P@C). By employing the CoC_x/(Co_0.55Fe_1.945)₂P@C as oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) electrode catalysts, superior catalytic activity is achieved with E_1/2 of 0.84 V for ORR, and overpotential of 0.39 V at 10 mA cm^-2 for OER in an alkaline medium, respectively. Furthermore, CoC_x/(Co_0.55Fe_1.945)₂P@C as air electrode for rechargeable Zn-air battery shows power density as high as 131 mW cm^-2 and charge-discharge cycle stability, and this suggests the potential application of CoC_x/(Co_0.55Fe_1.945)₂P@C in energy transformation systems. The high electrocatalytic performances are revealed to originate from the change of electronic structure of bimetallic (Co_0.55Fe_1.945)₂P via introducing P into the Co_0.55Fe_1.945 alloy, resulting in a decreased energy gap of CoC_x/(Co_0.55Fe_1.945)₂P@C relative to that of CoC_x/Co_0.55Fe_1.945@C. This work proposes a versatile strategy to develop multifunctional non-precious catalysts for this kind of energy-related electrocatalytic reactions.

Transition Metal and Nitrogen Co-Doped Carbon-based Electrocatalysts for the Oxygen Reduction Reaction: From Active Site Insights to the Rational Design of Precursors and Structures

Considering the urgent requirement for clean and sustainable energy, fuel cells and metal-air batteries have emerged as promising energy storage and conversion devices to alleviate the worldwide energy challenges. The key step in accelerating the sluggish oxygen reduction reaction (ORR) kinetics at the cathode is to develop cost-effective and high-efficiency non-precious metal catalysts, which can be used to replace expensive Pt-based catalysts. Recently, the transition metal and nitrogen co-doped carbon (M-N_x /C) materials with tailored morphology, tunable composition, and confined structure show great potential in both acidic and alkaline media. Herein, the mechanism of ORR is provided, followed by recent efforts to clarify the actual structures of active sites. Furthermore, the progress of optimizing the catalytic performance of M-N_x /C catalysts by modulating nitrogen-rich precursors and porous structure engineering is highlighted. The remaining challenges and development prospects of M-N_x /C catalysts are also outlined and evaluated.

Achieving Near-Unity CO Selectivity for CO2 Electroreduction on an Iron-Decorated Carbon Material

A straightforward procedure has been developed to prepare a porous carbon material decorated with iron by direct pyrolysis of a mixture of a porous polymer and iron chloride. Characterization of the material with X-ray diffraction, X-ray absorption spectroscopy, and electron microscopy indicates the presence of iron carbide nanoparticles encapsulated inside the carbon matrix, and elemental mapping and cyanide poisoning experiments demonstrate the presence of atomic Fe centers, albeit in trace amounts, which are active sites for electrochemical CO₂ reduction. The encapsulated iron carbide nanoparticles are found to boost the catalytic activity of atomic Fe sites in the outer carbon layers, rendering the material highly active and selective for CO₂ reduction, although these atomic Fe sites are only present in trace amounts. The target material exhibits near-unity selectivity (98 %) for CO₂ -to-CO conversion at a small overpotential (410 mV) in water. Furthermore, the material holds potential for practical application, as a current density over 30 mA cm^-2 and a selectivity of 93 % can be achieved in a flow cell.

Self-Supported Vanadium Carbide by an Electropolymerization-Assisted Method for Efficient Hydrogen Production

Exploring efficient electrodes toward the hydrogen evolution reaction (HER) remains a great challenge for large-scale hydrogen production. Owing to its high earth abundance, low electrical resistivity, and small density, vanadium carbide (VC) is a promising HER electrode candidate but has been rarely explored. In this work, VC nanoparticles encased in nitrogen-doped carbon matrix on carbon cloth (VC@NC/CC) were prepared as a binder-free HER cathode through electropolymerization followed by carbothermal reduction under argon. In the first step of pyrrole electropolymerization, the VO₄ ^3- anions, serving as both vanadium source and supporting electrolyte, were homogeneously incorporated in the positively charged polypyrrole (PPy) framework through coulombic interaction. The electropolymerization was effective for preparation of binder-free metal carbide materials with various polymer monomers as carbon source, which was favorable for the high performance of metal carbide electrodes. During the pyrolysis process, the polymeric hybrids were converted to VC nanoparticles and entrapped in the PPy-derived N-doped carbon matrix. The optimized VC@NC/CC electrode exhibited high catalytic activity and durability in both acidic and alkaline media. The use of VC for efficient HER is remarkable, and such a convenient and versatile electropolymerization-assisted method is appealing for the fabrication of industrially scalable large-area VC electrodes for efficient hydrogen production.

N-Doped Graphene Supported on Metal-Iron Carbide as a Catalyst for the Oxygen Reduction Reaction: Density Functional Theory Study

The development of an efficient electrocatalyst for the oxygen reduction reaction (ORR) is essential for the commercialization of fuel-cell technologies. Iron carbide encapsulated in N-doped graphene (NG/Fe₃ C) has been recognized recently as a promising ORR catalyst. In this study, the stability and catalytic activity of N-doped graphene supported on metal-iron carbide (NG/M_Fe₃ C) toward the ORR are investigated by using DFT calculations. The NG/M_Fe₃ C heterostructure is modeled by substituting Fe atoms in the Fe₃ C substrate near the NG/Fe₃ C interface by metal atoms M (M=Cr-Mn, Co-Zn, Nb-Mo, Ta-W). The calculations show that the introduction of the metal atoms M alters the work function of the overlayer N-doped graphene, which is found to correlate with the binding strength of the ORR intermediates. The introduction of Ni or Co atoms at the interface improves the ORR activity of the NG/Fe₃ C and stabilizes the heterostructure. The ORR activity increases as the concentration of Ni or Co atoms near the interface increases, and the stable heterostructure is available in a wide range of substituted concentrations. These results suggest approaches to improve the ORR activity of NG/Fe₃ C catalysts.

The Proportion of Fe-NX , N Doping Species and Fe3 C to Oxygen Catalytic Activity in Core-Shell Fe-N/C Electrocatalyst

A bifunctional oxygen electrocatalyst composed of iron carbide (Fe₃ C) nanoparticles encapsulated by nitrogen doped carbon sheets is reported. X-ray photoelectron spectroscopy and X-ray absorption near edge structure revealed the presence of several kinds of active sites (Fe-N_x sites, N doping sites) and the modulated electron structure of nitrogen doped carbon sheets. Fe₃ C@N-CSs shows excellent oxygen evolution and oxygen reduction catalytic activity owing to the modulated electron structure by encapsulated Fe₃ C core via biphasic interfaces electron interaction, which can lower the free energy of intermediate, strengthen the bonding strength and enhance conductivity. Meanwhile, the contribution of the Fe-N_x sites, N doping sites and the effect of Fe₃ C core for the electrocatalytic oxygen reaction is originally revealed. The Fe₃ C@N-CSs air electrode-based zinc-air battery demonstrates a high open circuit potential of 1.47 V, superior charge-discharge performance and long lifetime, which outperforms the noble metal-based zinc-air battery.

Design of Fe,N co-doped multi-walled carbon nanotubes for efficient oxygen reduction

Fe and N co-doped multi-walled carbon nanotubes (Fe,N-MWCNTs) are designed and fabricated to efficiently catalyze the oxygen reduction reaction (ORR).

Polyacrylamide Microspheres-Derived Fe3C@N-doped Carbon Nanospheres as Efficient Catalyst for Oxygen Reduction Reaction

High-performance non-precious metal catalysts exhibit high electrocatalytic activity for the oxygen-reduction reaction (ORR), which is indispensable for facilitating the development of multifarious renewable energy systems. In this work; N-doped carbon-encapsulated Fe3C nanosphere ORR catalysts were prepared through simple carbonization of iron precursors loaded with polyacrylamide microspheres. The effect of iron precursors loading on the electrocatalytic activity for ORR was investigated in detail. The electrochemical measurements revealed that the N-doped carbon-encapsulated Fe3C nanospheres exhibited outstanding electrocatalytic activity for ORR in alkaline solutions. The optimized catalyst possessed more positive onset potential (0.94 V vs. reversible hydrogen electrode (RHE)), higher diffusion limiting current (5.78 mA cm-2), better selectivity (the transferred electron number n > 3.98 at 0.19 V vs. RHE) and higher durability towards ORR than a commercial Pt/C catalyst. The efficient electrocatalytic performance towards ORR can be attributed to the synergistic effect between N-doped carbon and Fe3C as catalytic active sites; and the excellent stability results from the core-shell structure of the catalysts.

Scalable Synthesis of Fe/N-Doped Porous Carbon Nanotube Frameworks for Aqueous Zn-Air Batteries

Aqueous Zn-air batteries are emerging to be ideal next-generation energy-storage devices with high safety and high energy/power densities. However, the rational design and fabrication of low-cost, highly efficient, and durable electrocatalysts on the cathode side remain highly desired. Herein, template-assisted, scalable Fe-implanted N-doped porous carbon nanotube networks (Fe-N-CNNs) have been synthesized based on an environmentally friendly template hydroxyapatite nanowires (HAP NWs). Thanks to the hierarchical meso/micropores, high specific surface area, and abundant active sites, the optimized Fe-N-CNNs exhibit excellent oxygen reduction activity. Furthermore, the Zn-air batteries based on the Fe-N-CNNs cathode deliver a high discharge voltage of 1.27 V at a current density of 20 mA cm^-2 and a large peak power density of 202.2 mW cm^-2 . More far-reaching, this HAP-based template strategy opens a new avenue toward the mass production of efficient, cost-effective electrocatalysts, and the Fe-N-CNNs with hollow interiors are expected to extend their other potential uses in energy storage, molecular sieves, adsorbents, and biomedical engineering.

Engineering the Interface of Carbon Electrocatalysts at the Triple Point for Enhanced Oxygen Reduction Reaction

The aqueous oxygen reduction reaction (ORR) has recently received increased attention due to its critical role in clean and sustainable energy-generation technologies, such as proton exchange membranes (PEM) fuel cells, alkaline fuel cells and Zn-air batteries. The sluggish kinetics associated with ORR result from multistep electron-transfer process. The slow kinetics are partially related to the O₂ adsorption process onto the catalyst, which happens at the triple-phase boundary (TPB) of the electrocatalyst-electrolyte-oxygen interface. Hence, tremendous efforts have been devoted to improving the intrinsic properties of electrocatalysts such as active sites, electrical conductivity and porosity. Engineering the electrocatalyst's interfacial properties is another critical issue in ORR, however less described in the literature. The surface of the catalyst provides the microenvironment for the triple boundary interface reaction, which directly influences its electrocatalytic activity and the kinetics. This Minireview is a summary of the existing literature on manipulating the interfacial surface of non-precious metal catalysts at the triple point between the solid catalyst, the aqueous electrolyte and the O₂ gas with the aim of improving the ORR efficiency. Various approaches towards improving the wettability and nanostructuring the catalyst surface to boost the activity of the surface-active sites and provide improved stability are discussed.

Thermal Conversion of MOF@MOF: Synthesis of an N-Doped Carbon Material with Excellent ORR Performance

Here we propose a new strategy in which two isomorphic metal-organic frameworks (MOFs) [FJU-40-H (a) and FJU-40-NH₂ (b)] are used to construct the core-shell material MOF@MOF. This strategy based on nitrogen doping and specific surface has resulted in an N-doped porous carbon (NPC) material in a one-step thermal treatment in N₂ atmosphere; this material displays high catalytic activity for the oxygen reduction reaction (ORR). The materials were analyzed by SEM, XPS, Raman, specific surface area, pore size distribution and electrochemical measurements. It was found that NPC derived from the core-shell MOF@MOF can provide excellent catalytic ORR performance exceeding that of the single MOF. The onset potential is NPC-b@a-4h (-0.068 V)>NPC-a@b-4h (-0.075 V)>NPC-a-4h (-0.109 V)>NPC-b-4h (-0.113 V). Moreover, the results also show that the performance of NPC-b@a (n=4.15) is better than that of NPC-a@b (n=3.32), which means the different nitrogen content of ligands inside and outside of the core affects the ORR properties.

3D Edge-Enriched Fe3 C@C Nanocrystals with a Core-Shell Structure Grown on Reduced Graphene Oxide Networks for Efficient Oxygen Reduction Reaction

The design of highly active, stable, and low-cost oxygen reduction reaction (ORR) electrocatalysts to replace platinum-based materials is crucial to the development of renewable energy technologies. Herein, novel 3D edge-enriched Fe₃ C@C nanocrystals with a core-shell structure grown on reduced graphene oxide (rGO) networks (Fe₃ C@C/rGO) are reported as highly efficient and stable electrocatalysts for the ORR. The rGO nanosheets act as a host and provide vital support for local growth of edge-enriched Fe₃ C@C nanocrystals, leading to a large surface area of 263 m²  g^-1 and superstable hybrid structure. The unique structural design of the Fe₃ C@C/rGO hybrid enables fast mass transport and a substantial number of exposed active edge sites for electrocatalytic reaction. The Fe₃ C@C/rGO hybrid exhibits excellent ORR catalytic activity, with a high positive onset potential close to 1.0 V, a Tafel slope of 65 mV dec^-1 , and excellent durability with only about 8 % current density decay at 0.8 V after 20 000 s continuous operation, which is superior to that of commercial Pt/C catalyst in an alkaline electrolyte.

Cobalt-Nitrogen-Doped Helical Carbonaceous Nanotubes as a Class of Efficient Electrocatalysts for the Oxygen Reduction Reaction

The oxygen reduction reaction (ORR) is of significant importance in the development of fuel cells. Now, cobalt-nitrogen-doped chiral carbonaceous nanotubes (l/d-CCNTs-Co) are presented as efficient electrocatalysts for ORR. The chiral template, N-stearyl-l/d-glutamic acid, induces the self-assembly of well-arranged polypyrrole and the formation of ordered graphene carbon with helical structures at the molecular level after the pyrolysis process. Co was subsequently introduced through the post-synthesis method. The obtained l/d-CCNTs-Co exhibits superior ORR performance, including long-term stability and better methanol tolerance compared to achiral Co-doped carbon materials and commercial Pt/C. DFT calculations demonstrate that the charges on the twisted surface of l/d-CCNTs are widely separated; as a result the Co atoms are more exposed on the chiral CCNTs. This work gives us a new understanding of the effects of helical structures in electrocatalysis.

Sub-50 nm Iron-Nitrogen-Doped Hollow Carbon Sphere-Encapsulated Iron Carbide Nanoparticles as Efficient Oxygen Reduction Catalysts

Sub-50 nm iron-nitrogen-doped hollow carbon sphere-encapsulated iron carbide nanoparticles (Fe3C-Fe,N/C) are synthesized by using a triblock copolymer of poly(styrene-b-2-vinylpyridine-b-ethylene oxide) as a soft template. Their typical features, including a large surface area (879.5 m2 g-1), small hollow size (≈16 nm), and nitrogen-doped mesoporous carbon shell, and encapsulated Fe3C nanoparticles generate a highly active oxygen reduction reaction (ORR) performance. Fe3C-Fe,N/C hollow spheres exhibit an ORR performance comparable to that of commercially available 20 wt% Pt/C in alkaline electrolyte, with a similar half-wave potential, an electron transfer number close to 4, and lower H2O2 yield of less than 5%. It also shows noticeable ORR catalytic activity under acidic conditions, with a high half-wave potential of 0.714 V, which is only 59 mV lower than that of 20 wt% Pt/C. Moreover, Fe3C-Fe,N/C has remarkable long-term durability and tolerance to methanol poisoning, exceeding Pt/C regardless of the electrolyte.

Iron Carbides and Nitrides: Ancient Materials with Novel Prospects

Iron carbides and nitrides have aroused great interest in researchers, due to their excellent magnetic properties, good machinability and the particular catalytic activity. Based on these advantages, iron carbides and nitrides can be applied in various areas such as magnetic materials, biomedical, photo- and electrocatalysis. In contrast to their simple elemental composition, the synthesis of iron carbides and nitrides still has great challenges, particularly at the nanoscale, but it is usually beneficial to improve performance in corresponding applications. In this review, we introduce the investigations about iron carbides and nitrides, concerning their structure, synthesis strategy and various applications from magnetism to the catalysis. Furthermore, the future prospects are also discussed briefly.

"Wiring" Fe-Nx -Embedded Porous Carbon Framework onto 1D Nanotubes for Efficient Oxygen Reduction Reaction in Alkaline and Acidic Media

This study presents a novel metal-organic-framework-engaged synthesis route based on porous tellurium nanotubes as a sacrificial template for hierarchically porous 1D carbon nanotubes. Furthermore, an ultrathin Fe-ion-containing polydopamine layer has been introduced to generate highly effective FeN_x C active sites into the carbon framework and to induce a high degree of graphitization. The synergistic effects between the hierarchically porous 1D carbon structure and the embedded FeN_x C active sites in the carbon framework manifest in superior catalytic activity toward oxygen reduction reaction (ORR) compared to Pt/C catalyst in both alkaline and acidic media. A rechargeable zinc-air battery assembled in a decoupled configuration with the nonprecious pCNT@Fe@GL/CNF ORR electrode and Ni-Fe LDH/NiF oxygen evolution reaction (OER) electrode exhibits charge-discharge overpotentials similar to the counterparts of Pt/C ORR electrode and IrO₂ OER electrode.

Nitrogen-Doped Carbon Vesicles with Dual Iron-Based Sites for Efficient Oxygen Reduction

A nitrogen-doped vesicle-like porous carbon with well-integrated dual iron-based catalytic sites was developed through direct pyrolysis of inexpensive and abundant precursors. Benefiting from the mesoporous structures with synchronous construction of Fe-N_x and Fe/Fe₃ C@NC sites, the optimized catalyst exhibited outstanding performance for the oxygen reduction reaction (ORR) in alkaline media, even superior to the commercial Pt/C catalyst. Detailed characterizations revealed that Fe/Fe₃ C@NC sites can make major catalytic contributions in basic media, whereas the Fe-N_x sites were found to play an indispensable role for ORR in acidic media.

Core-Shell-Structured Tungsten Carbide Encapsulated within Nitrogen-Doped Carbon Spheres for Enhanced Hydrogen Evolution

It is highly desirable and remains a great challenge to develop alternative hydrogen evolution reaction (HER) electrocatalysts that are low-cost, highly efficient, and exhibit excellent stability. In this work, we report the synthesis of tungsten carbide nanocrystallites encapsulated within nitrogen-doped carbon (TCNC) spheres through in situ polymerization of dopamine with metatungstate followed by carburization under an inert atmosphere. During the in situ and confined carburization process, very small tungsten carbide nanocrystallites are obtained and uniformly dispersed in the simultaneously generated carbon matrix. Benefited from the unique structure and morphology, the resultant TCNC spheres exhibit high electrocatalytic activity and excellent stability toward HER in both acidic and alkaline solutions.