Outstanding Methane Oxidation Performance of Palladium-Embedded Ceria Catalysts Prepared by a One-Step Dry Ball-Milling Method

Insights into the Dynamic Evolution of Defects in Electrocatalysts

This review focuses on the formation and preparation of defects, the dynamic evolution process of defects, and the influence of defect dynamic evolution on catalytic reactions. The summary of the current advances in the dynamic evolution process of defects in oxygen evolution reaction, hydrogen evolution reaction, nitrogen reduction reaction, oxygen reduction reaction, and carbon dioxide reduction reaction, and the given perspectives are expected to provide a more comprehensive understanding of defective electrocatalysts on the structural evolution process during electrocatalysis and the reaction mechanisms, especially for the defect dynamic evolution on the performance in catalytic reactions.

Direct Dry Synthesis of Supported Bimetallic Catalysts: A Study on Comminution and Alloying of Metal Nanoparticles

Ball milling is growing increasingly important as an alternative synthetic tool to prepare catalytic materials. It was recently observed that supported metal catalysts could be directly obtained upon ball milling from the coarse powders of metal and oxide support. Moreover, when two compatible metal sources are simultaneously subjected to the mechanochemical treatment, bimetallic nanoparticles are obtained. A systematic investigation was extended to different metals and supports to understand better the mechanisms involved in the comminution and alloying of metal nanoparticles. Based on this, a model describing the role of metal-support interactions in the synthesis was developed. The findings will be helpful for the future rational design of supported metal catalysts via dry ball milling.

Mechanochemical Synthesis of Catalytic Materials

The mechanochemical synthesis of nanomaterials for catalytic applications is a growing research field due to its simplicity, scalability, and eco-friendliness. Besides, it provides materials with distinct features, such as nanocrystallinity, high defect concentration, and close interaction of the components in a system, which are, in most cases, unattainable by conventional routes. Consequently, this research field has recently become highly popular, particularly for the preparation of catalytic materials for various applications, ranging from chemical production over energy conversion catalysis to environmental protection. In this Review, recent studies on mechanochemistry for the synthesis of catalytic materials are discussed. Emphasis is placed on the straightforwardness of the mechanochemical route-in contrast to more conventional synthesis-in fabricating the materials, which otherwise often require harsh conditions. Distinct material properties achieved by mechanochemistry are related to their improved catalytic performance.

Low-Temperature Methane Partial Oxidation over Pd Supported on CeO2: Effect of the Preparation Method and Precursors

The catalytic production of syngas by the partial oxidation of methane (POM) was investigated over Pd supported on ceria (0.5–2 Pd wt.%) prepared by incipient wetness impregnation and by mechanochemical methods. The performance of the Pd/CeO2 catalyst prepared by milling CeO2 and Pd acetate was superior to that prepared by milling CeO2 and Pd nitrate and to Pd/CeO2 prepared by impregnation from Pd acetate. The best catalytic activity of the Pd/CeO2 catalyst prepared from CeO2 and Pd acetate was obtained by milling at 50 Hz for 5 min. Two-step combustion and reforming reaction mechanism were identified. Remarkably, methane conversion increased progressively with Pd loading for the catalysts prepared by incipient wetness impregnation, whereas low metal loading showed better conversion of methane for the catalysts prepared by ball milling using Pd acetate. This was explained in terms of an impressive dispersion of Pd species with a strong interaction with the surface of ceria, as deduced from transmission electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy characterization, which revealed a large quantity of highly oxidized species at the surface.

Oxidative Methane Conversion to Ethane on Highly Oxidized Pd/CeO2 Catalysts Below 400 °C

Methane upgrading into more valuable chemicals has received much attention. Herein, we report oxidative methane conversion to ethane using gaseous O₂ at low temperatures (<400 °C) and atmospheric pressure in a continuous reactor. A highly oxidized Pd deposited on ceria could produce ethane with a productivity as high as 0.84 mmol g_cat ^-1  h^-1 . The Pd-O-Pd sites, not Pd-O-Ce, were the active sites for the selective ethane production at low temperatures. Density functional theory calculations confirmed that the Pd-O-Pd site is energetically more advantageous for C-C coupling, whereas Pd-O-Ce promotes CH₄ dehydrogenation. The ceria helped Pd maintain a highly oxidic state despite reductive CH₄ flow. This work can provide new insight for methane upgrading into C₂ species.

Pentacoordinated Al3+ -Stabilized Active Pd Structures on Al2 O3 -Coated Palladium Catalysts for Methane Combustion

Supported Pd catalysts are active in catalyzing the highly exothermic methane combustion reaction but tend to be deactivated owing to local hyperthermal environments. Herein we report an effective approach to stabilize Pd/SiO₂ catalysts with porous Al₂ O₃ overlayers coated by atomic layer deposition (ALD). ²⁷ Al magic angle spinning NMR analysis showed that Al₂ O₃ overlayers on Pd particles coated by the ALD method are rich in pentacoordinated Al³⁺ sites capable of strongly interacting with adjacent surface PdO_x phases on supported Pd particles. Consequently, Al₂ O₃ -decorated Pd/SiO₂ catalysts exhibit active and stable PdO_x and Pd-PdO_x structures to efficiently catalyze methane combustion between 200 and 850 °C. These results reveal the unique structural characteristics of Al₂ O₃ overlayers on metal surfaces coated by the ALD method and provide a practical strategy to explore stable and efficient supported Pd catalysts for methane combustion.

Milling Down to Nanometers: A General Process for the Direct Dry Synthesis of Supported Metal Catalysts

Supported catalysts are among the most important classes of catalysts. They are typically prepared by wet-chemical methods, such as impregnation or co-precipitation. Here we disclose that dry ball milling of macroscopic metal powder in the presence of a support oxide leads in many cases to supported catalysts with particles in the nanometer size range. Various supports, including TiO₂ , Al₂ O₃ , Fe₂ O₃ , and Co₃ O₄ , and different metals, such as Au, Pt, Ag, Cu, and Ni, were studied, and for each of the supports and the metals, highly dispersed nanoparticles on supports could be prepared. The supported catalysts were tested in CO oxidation, where they showed activities in the same range as conventionally prepared catalysts. The method thus provides a simple and cost-effective alternative to the conventionally used impregnation methods.