Highly Active Cobalt‐Based Electrocatalysts with Facile Incorporation of Dopants for the Oxygen Evolution Reaction

Ligand-induced hollow binary metal-organic framework derived Fe-doped cobalt-carbon nanomaterials for oxygen evolution

There is significant anticipation for high-efficiency and cost-effective non-precious metal-based catalysts to advance the industrial application of the anodic oxygen evolution reaction (OER) for hydrogen production. This study introduces an efficient strategy that utilizes ligand-induced metal-organic framework (MOF) building blocks for the synthesis of hollow binary zeolitic imidazolate frameworks 67 (ZIF-67) and Prussian blue analogues (PBAs) (ZIF-67@PBA) heterostructures through a hybrid MOF-on-MOF approach. Manipulating the Co2+/Zn2+ ratio in the precursor ZIF-67 allows for the convenient synthesis of the final product, denoted as CoxFe-ZP, after pyrolysis, where the inclusion of Zn effectively modulates the distribution of Co in the catalyst. The resulting CoxFe-ZP catalysts exhibit a positive synergistic effect between hollow graphitic carbon nanomaterials and Fe-doped Co nanoparticles. The optimal Co0.3Fe-ZP catalyst demonstrates satisfactory OER performance, achieving an overpotential of 302 mV at 10 mA cm-2 and a small Tafel slope of 60.0 mV dec-1. Further analysis of the activation energy confirms that the enhanced OER activity of Co0.3Fe-ZP can be reasonably attributed to the combined influence of its morphology and composition. This study demonstrates a ligand-induced method for examining the morphology and electrochemical properties of grown binary MOF-on-MOF heterostructures for OER applications.

Advancing Critical Chemical Processes for a Sustainable Future: Challenges for Industry and the Max Planck–Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT)

Catalysis is involved in around 85 % of manufacturing industry and contributes an estimated 25 % to the global domestic product, with the majority of the processes relying on heterogeneous catalysis. Despite the importance in different global segments, the fundamental understanding of heterogeneously catalysed processes lags substantially behind that achieved in other fields. The newly established Max Planck-Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT) targets innovative concepts that could contribute to the scientific developments needed in the research field to achieve net zero greenhouse gas emissions in the chemical industries. This Viewpoint Article presents some of our research activities and visions on the current and future challenges of heterogeneous catalysis regarding green industry and the circular economy by focusing explicitly on critical processes. Namely, hydrogen production, ammonia synthesis, and carbon dioxide reduction, along with new aspects of acetylene chemistry.

Incorporation of Cu/Ni in Ordered Mesoporous Co-Based Spinels to Facilitate Oxygen Evolution and Reduction Reactions in Alkaline Media and Aprotic Li-O2 Batteries

Ordered mesoporous CuNiCo oxides were prepared via nanocasting with varied Cu/Ni ratio to establish its impact on the electrochemical performance of the catalysts. Physicochemical properties were determined along with the electrocatalytic activities toward oxygen evolution/reduction reactions (OER/ORR). Combining Cu, Ni, and Co allowed creating active and stable bifunctional electrocatalysts. CuNiCo oxide (Cu/Ni≈1 : 4) exhibited the highest current density of 411 mA cm^-2 at 1.7 V vs. reversible hydrogen electrode (RHE) and required the lowest overpotential of 312 mV to reach 10 mA cm^-2 in 1 m KOH after 200 cyclic voltammograms. OER measurements were also conducted in the purified 1 m KOH, where CuNiCo oxide (Cu/Ni≈1 : 4) also outperformed NiCo oxide and showed excellent chemical and catalytic stability. For ORR, Cu/Ni incorporation provided higher current density, better kinetics, and facilitated the 4e^- pathway of the oxygen reduction reaction. The tests in Li-O₂ cells highlighted that CuNiCo oxide can effectively promote ORR and OER at a lower overpotential.

Preparation of Practical High-Performance Electrodes for Acidic and Alkaline Media Water Electrolysis

The synthesis of electrocatalyst and the electrode preparation were merged into a one-step process and proved to be a versatile method to synthesize metal oxide electrocatalysts on the conductive carbon paper (CP). Very simply, the metal precursor deposited on the CP was thermally treated by a torch-gun for just 6 s, resulting in the formation of RuO₂ , Co₃ O₄ , and mixed oxide nanoparticles. The material could be directly used as working electrode for oxygen evolution reaction (OER). Compared with commercial and other state-of-the-art electrocatalysts, the fabricated electrode showed a superior electrocatalytic activity for OER in 1 m HClO₄ and 1 m KOH in terms of not only a low overpotential to reach 10 mA cm^-2 but also a high current density at 1.6 V_RHE with satisfying a long-term stability. The novel strategy without requiring time-consuming and uneconomical steps could be expanded to the preparation of various metal oxides on conductive substrates towards diverse electrocatalytic applications.

Cation-Tuning Induced d-Band Center Modulation on Co-based Spinel Oxide for Rechargeable Zn-Air Batteries

Atomic substitutions at the tetrahedral site (A Td ) could theoretically achieve an efficient optimization of the charge at the octahedral site (B Oh ) through the A Td -O-B Oh interactions in the spinel oxides (AB2O4). However, the precise control and adjustment of the spinel oxides are still challenging owing to the complexity of their crystal structure. In this work, we demonstrate a simple solvent method to tailor the structures of spinel oxides and further use the spinel oxide composites (ACo2O4/NCNTs, A = Mn, Co, Ni, Cu, Zn) for oxygen electrocatalysis. And the optimized MnCo2O4/NCNTs exhibit high activity and excellent durability for oxygen reduction/evolution reactions. Remarkably, the rechargeable liquid Zn-air battery equipped the MnCo2O4/NCNTs cathode affords a specific capacity of 827 mAh gZn-1 with high power density of 74.63 mW cm-2 and no voltage degradation after 300 cycles at a high charging-discharging rate (5 mA cm-2). The density functional theory (DFT) calculations reveal that the substitution could regulate the ratio of Co3+/Co2+ and thereby lead to the electronic structure modulated accompanied with the movement of d-band center. The tetrahedral and octahedral sites interact through the Mn-O-Co, the Co3+ Oh of MnCo2O4 with the optimal charge structure allows more suitable binding interaction between the active center and the oxygenated species, resulting in superior oxygen electrocatalytic performance. This work not only proves the influence of the charge modulation mechanism on the oxygen catalysis process but also provides novel strategies for the subsequent design of other oxygen catalysis materials.

The Roles of Composition and Mesostructure of Cobalt-Based Spinel Catalysts in Oxygen Evolution Reactions

By using the crystalline precursor decomposition approach and direct co-precipitation the composition and mesostructure of cobalt-based spinels can be controlled. A systematic substitution of cobalt with redox-active iron and redox-inactive magnesium and aluminum in a cobalt spinel with anisotropic particle morphology with a preferred 111 surface termination is presented, resulting in a substitution series including Co₃ O₄ , MgCo₂ O₄ , Co₂ FeO₄ , Co₂ AlO₄ and CoFe₂ O₄ . The role of redox pairs in the spinels is investigated in chemical water oxidation by using ceric ammonium nitrate (CAN test), electrochemical oxygen evolution reaction (OER) and H₂ O₂ decomposition. Studying the effect of dominant surface termination, isotropic Co₃ O₄ and CoFe₂ O₄ catalysts with more or less spherical particles are compared to their anisotropic analogues. For CAN-test and OER, Co³⁺ plays the major role for high activity. In H₂ O₂ decomposition, Co²⁺ reveals itself to be of major importance. Redox active cations in the structure enhance the catalytic activity in all reactions. A benefit of a predominant 111 surface termination depends on the cobalt oxidation state in the as-prepared catalysts and the investigated reaction.

Holistic View on Materials Development: Water Electrolysis as a Case Study

In view of rising ecological awareness, materials development is primarily aimed at improving the performance and efficiency of innovative and more elaborate materials. However, a materials performance figure of merit should include essential aspects of materials: environmental impact, economic constraints, technical feasibility, etc. Thus, we promote the inclusion of sustainability criteria already during the materials design process. With such a holistic design approach, new products may be more likely to meet the circular economy requirements than when traditional development strategies are pursued. Using catalysts for water electrolysis as an example, we present a modelling method based on experimental data to holistically evaluate processes.

A Highly-Efficient Oxygen Evolution Electrocatalyst Derived from a Metal-Organic Framework and Ketjenblack Carbon Material

The composite of the metal-organic framework (MOF) Ni(Fe)-MOF-74 and the highly conductive carbon material ketjenblack (KB) could be easily obtained from the in-situ MOF synthesis in a one-step solvothermal reaction. The composite material features a remarkable electrochemical oxygen evolution reaction (OER) performance where the overpotential at 10 mA/cm2 and the current density at 1.7 VRHE are recorded as 0.274 VRHE and 650 mA/cm2 , respectively, in 1 mol/L KOH. In particular, the activation of nickel-iron clusters from the MOF under an applied anodic bias steadily boosts the OER performance. Although Ni(Fe)-MOF-74 goes through some structural modification during the electrochemical measurements, the stabilized and optimized composite material shows excellent OER performance. This simple strategy to design highly-efficient electrocatalysts, utilizing readily available precursors and carbon materials, will leverage the use of diverse metal-organic complexes into electrode fabrication with a high energy conversion efficiency.

Principles of Water Electrolysis and Recent Progress in Cobalt-, Nickel-, and Iron-Based Oxides for the Oxygen Evolution Reaction

Water electrolysis that results in green hydrogen is the key process towards a circular economy. The supply of sustainable electricity and availability of oxygen evolution reaction (OER) electrocatalysts are the main bottlenecks of the process for large‐scale production of green hydrogen. A broad range of OER electrocatalysts have been explored to decrease the overpotential and boost the kinetics of this sluggish half‐reaction. Co‐, Ni‐, and Fe‐based catalysts have been considered to be potential candidates to replace noble metals due to their tunable 3d electron configuration and spin state, versatility in terms of crystal and electronic structures, as well as abundance in nature. This Review provides some basic principles of water electrolysis, key aspects of OER, and significant criteria for the development of the catalysts. It provides also some insights on recent advances of Co‐, Ni‐, and Fe‐based oxides and a brief perspective on green hydrogen production and the challenges of water electrolysis.

Tunable eg Orbital Occupancy in Heusler Compounds for Oxygen Evolution Reaction*

Heusler compounds have potential in electrocatalysis because of their mechanical robustness, metallic conductivity, and wide tunability in the electronic structure and element compositions. This study reports the first application of Co2 YZ-type Heusler compounds as electrocatalysts for the oxygen evolution reaction (OER). A range of Co2 YZ crystals was synthesized through the arc-melting method and the eg orbital filling of Co was precisely regulated by varying Y and Z sites of the compound. A correlation between the eg orbital filling of reactive Co sites and OER activity was found for Co2 MnZ compounds (Z=Ti, Al, V, and Ga), whereby higher catalytic current was achieved for eg orbital filling approaching unity. A similar trend of eg orbital filling on the reactivity of cobalt sites was also observed for other Heusler compounds (Co2 VZ, Z=Sn and Ga). This work demonstrates proof of concept in the application of Heusler compounds as a new class of OER electrocatalysts, and the influence of the manipulation of the spin orbitals on their catalytic performance.

Oxygen-Deficient Cobalt-Based Oxides for Electrocatalytic Water Splitting

An apparent increased interest has been recently devoted towards the previously untrodden path for anionic point defect engineering of electrocatalytic surfaces. The role of vacancy engineering in improving photo- and electrocatalytic activities of transition metal oxides (TMOs) has been widely reported. In particular, oxygen vacancy modulation on electrocatalysts of cobalt-based TMOs has seen a fresh spike of research work due to the substantial improvements they have shown towards oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Oxygen vacancy engineering is an effective scheme to quintessentially tune the electronic structure and charge transport, generate secondary active surface phases, and modify the surface adsorption/desorption behavior of reaction intermediates during water splitting. Based on contemporary efforts for inducing oxygen vacancies in a variety of cobalt oxide types, this work addresses facile and environmentally benign synthesis strategies, characterization techniques, and detailed insight into the intrinsic mechanistic modulation of electrocatalysts. It is our foresight that appropriate utilization of the principles discussed herein will aid researchers in rationally designing novel materials that can outperform noble metal-based electrocatalysts. Ultimately, future electrocatalysis implementation for selective seawater splitting is believed to depend on regulating the surface chemistry of active and stable TMOs.

Dual Role of Silver Moieties Coupled with Ordered Mesoporous Cobalt Oxide towards Electrocatalytic Oxygen Evolution Reaction

Herein, we show that the performance of mesostructured cobalt oxide electrocatalyst for oxygen evolution reaction (OER) can be significantly enhanced by coupling of silver species. Various analysis techniques including pair distribution function and Rietveld refinement, X-ray absorption spectroscopy at synchrotron as well as advanced electron microscopy revealed that silver exists as metallic Ag particles and well-dispersed Ag2 O nanoclusters within the mesostructure. The benefits of this synergy are twofold for OER: highly conductive metallic Ag improves the charge transfer ability of the electrocatalysts while ultra-small Ag2 O clusters provide the centers that can uptake Fe impurities from KOH electrolyte and boost the catalytic efficiency of Co-Ag oxides. The current density of mesostructured Co3 O4 at 1.7 VRHE is increased from 102 to 211 mA cm-2 with incorporation of silver spices. This work presents the dual role of silver moieties and demonstrates a simple method to increase the OER activity of Co3 O4 .

Laser Fragmentation-Induced Defect-Rich Cobalt Oxide Nanoparticles for Electrochemical Oxygen Evolution Reaction

Sub-5 nm cobalt oxide nanoparticles are produced in a flowing water system by pulsed laser fragmentation in liquid (PLFL). Particle fragmentation from 8 nm to 4 nm occurs and is attributed to the oxidation process in water where oxidative species are present and the local temperature is rapidly elevated under laser irradiation. Significantly higher surface area, crystal phase transformation, and formation of structural defects (Co2+ defects and oxygen vacancies) through the PLFL process are evidenced by detailed structural characterizations by nitrogen physisorption, electron microscopy, synchrotron X-ray diffraction, and X-ray photoelectron spectroscopy. When employed as electrocatalysts for the oxygen evolution reaction under alkaline conditions, the fragmented cobalt oxides exhibit superior catalytic activity over pristine and nanocast cobalt oxides, delivering a current density of 10 mA cm-2 at 369 mV and a Tafel slope of 46 mV dec-1 , which is attributed to a larger exposed active surface area, the formation of defects, and an increased charge transfer rate. The study provides an effective approach to engineering cobalt oxide nanostructures in a flowing water system, which shows great potential for sustainable production of active cobalt catalysts.