Ultrahigh Branching of Main‐Chain‐Functionalized Polyethylenes by Inverted Insertion Selectivity

Acrylate-Induced β-H Elimination in Coordination Insertion Copolymerizaton Catalyzed by Nickel

Polar monomer-induced β-H elimination is a key elementary step in polar polyolefin synthesis by coordination polymerization but remains underexplored. Herein, we show that a bulky neutral Ni catalyst, 1Ph, is not only a high-performance catalyst in ethylene/acrylate copolymerization (activity up to ∼37,000 kg/(mol·h) at 130 °C in a batch reactor, mol % tBA ∼ 0.3) but also a suitable platform for investigation of acrylate-induced β-H elimination. 4Ph-tBu, a novel Ni alkyl complex generated after acrylate-induced β-H elimination and subsequent acrylate insertion, was identified and characterized by crystallography. A combination of catalysis and mechanistic studies reveals effects of the acrylate monomer, bidentate ligand, and the labile ligand (e.g., pyridine) on the kinetics of β-H elimination, the role of β-H elimination in copolymerization catalysis as a chain-termination pathway, and its potential in controlling the polymer microstructure in polar polyolefin synthesis.

Chemically Recyclable Polyethylene-like Sulfur-Containing Plastics from Sustainable Feedstocks

The green revolution in plastics should be accelerated due to growing sustainability concerns. Here, we develop a series of chemically recyclable polymers from the first reported cascade polymerization of H₂ O, COS, and diacrylates. In addition to abundant feedstocks, the method is efficient and air-tolerant, uses common organic bases as catalysts, and yields polymers with high molecular weights under mild conditions. Such polymers, structurally like polyethylene with low-density in-chain polar groups, manifest impressive toughness and ductility comparable to high-density polyethylene. The in-chain ester group acts as a breaking point, enabling these polymers to undergo chemical recycling through two loops. The structures and properties of these polymers also have an immeasurably expanded range owing to the versatility of our method. The readily available raw materials, facile synthesis, and high performance make these polymers promising prospects as sustainable materials in practice.

Selective deuteration along a polyethylene chain: Differentiating conformation segment by segment

To improve the circularity and performance of polyolefin materials, recent innovations have enabled the synthesis of polyolefins with new structural features such as cleavable breakpoints, functional chain ends, and unique comonomers. As new polyolefin structures become synthetically accessible, fundamental understanding of the effects of structural features on polymer (re)processing and mechanical performance is increasingly important. While bulk material properties are readily measured through conventional thermal or mechanical techniques, selective measurement of local material properties near structural defects is a major characterization challenge. Here, we synthesized a series of polyethylenes with selectively deuterated segments using a polyhomologation approach and employed vibrational spectroscopy to evaluate crystallization and melting of chain segments near features of interest (e.g., end groups, chain centers, and mid-chain structural defects). Chain-end functionality and defects were observed to strongly influence crystallinity of adjacent deuterated chain segments. Additionally, chain-end crystallinity was observed to have different molar mass dependence than mid-chain crystallinity. The synthesis and spectroscopy techniques demonstrated here can be applied to range of previously inaccessible deuterated polyethylene structures to provide direct insight into local crystallization behavior.

Highly Active and Thermally Robust Nickel Enolate Catalysts for the Synthesis of Ethylene-Acrylate Copolymers

The insertion copolymerization of polar olefins and ethylene remains a significant challenge in part due to catalysts' low activity and poor thermal stability. Herein we demonstrate a strategy toward addressing these obstacles through ligand design. Neutral nickel phosphine enolate catalysts with large phosphine substituents reaching the axial positions of Ni achieve activity of up to 7.7×10³  kg mol^-1  h^-1 (efficiency >35×10³  g copolymer/g Ni) at 110 °C, notable for ethylene/acrylate copolymerization. NMR analysis of resulting copolymers reveals highly linear microstructures with main-chain ester functionality. Structure-performance studies indicate a strong correlation between axial steric hindrance and catalyst performance.

Suppression of Chain Transfer at High Temperature in Catalytic Olefin Polymerization

Living polymerization by suppressing chain transfer is a very useful method for achieving precise molecular weight and structure control. However, the suppression of chain transfer at high temperatures is extremely challenging in any catalytic polymerization. This has been a severe limitation for catalytic olefin polymerization, which is one of the most important chemical reactions. Here, we report the unprecedented living polymerization of ethylene at 130 °C, with a narrow molecular weight distribution range of 1.04 to 1.08. This is a significant increase in the reaction temperature. Tailor-made α-diimine nickel catalysts that exhibit both the steric shielding and fluorine effects play an essential role in this breakthrough. These nickel catalysts are even active at 200 °C, and enable the formation of semi-crystalline, ultrahigh-molecular-weight polyethylene at 150 °C. Mechanistic insights into the key chain transfer reaction are elucidated by density functional theory calculations.

Distorted Sandwich a-Diimine Pd(II) Catalyst: Linear Polyethylene and Synthesis of Ethylene/Acrylate Elastomers

The introduction of m-xylyl substituents to α-diimine Pd(II) catalyst promotes living ethylene polymerization at room temperature and low pressure to yield high molecular weight polyethylene (PE) with low branching (<17/1000C). m-Xylyl groups provide a highly effective blockage to the axial sites of the catalytic center and form a distorted sandwich geometry. The shielding prevents chain-transfer and easy accessibility of polar monomers, leading to a living polymerization. Conducting a light irradiation as part of the one-step metal-organic insertion light initiated radical (MILRad) process leads to diblock copolymers of ethylene and acrylates. Incorporation of different acrylate block sequences can significantly modify the mechanical and chemical properties of block copolymers which can be modulated to be a hard plastic, elastomer, or semi-amorphous polymer.

Fluorinated α-Diimine Nickel Mediated Ethylene (Co)Polymerization

Fluorine substituents in transition metal catalysts are of great importance in olefin polymerization catalysis; however, the comprehensive effect of fluorine substituents is elusive in seminal late transition metal α-diimine catalytic system. In this contribution, fluorine substituents at various positions (ortho-, meta-, and para-F) and with different numbers (F_n ; n=0, 1, 2, 3, 5) were installed into the well-defined N-terphenyl amine and thus were studied for the first time in the nickel α-diimine promoted ethylene polymerization and copolymerization with polar monomers. The position of the fluorine substituent was particularly crucial in these polymerization reactions in terms of catalytic activity, polymer molecular weight, branching density, and incorporation of polar monomer, and thus a picture on the fluorine effect was given. As a notable result, the ortho-F substituted α-diimine nickel catalyst produced highly linear polyethylenes with an extremely high molecular weight (M_w =8703 kDa) and a significantly low degree of branching of 1.4/1000 C; however, the meta-F and/or para-F substituted α-diimine nickel catalysts generated highly branched (up to 80.2/1000 C) polyethylenes with significantly low molecular weights (M_w =20-50 kDa).

Photoresponsive Palladium and Nickel Catalysts for Ethylene Polymerization and Copolymerization

In this contribution, we install an azobenzene functionality in olefin polymerization catalysts and use light to modulate their properties via photoinduced trans-cis isomerization of the azobenzene moiety. The initially targeted azobenzene-functionalized α-diimine palladium and nickel catalysts are not photoresponsive. To address this issue, an imine-amine system bearing interrupted conjugation with the metal center, and a sandwich-type α-diimine system bearing an azobenzene unit at a position covalently far from the metal center were prepared and studied. We demonstrate that light can be used to tune their properties in ethylene polymerization and copolymerization with polar comonomers, enabling light-induced control of the polymerization processes, polymer microstructures and polymer properties. More interestingly, the light-mediated property changes were attributed to ligand electronic effects in one system and ligand steric effects in the other.

2,4,6-Triphenylpyridinium: A Bulky, Highly Electron-Withdrawing Substituent That Enhances Properties of Nickel(II) Ethylene Polymerization Catalysts

The reactivity of Ni^II and Pd^II olefin polymerization catalysts can be enhanced by introduction of electron-withdrawing substituents on the supporting ligands rendering the metal centers more electrophilic. Reported here is a comparison of ethylene polymerization activity of a classical salicyliminato nickel catalyst substituted with the powerful electron-withdrawing 2,4,6-triphenylpyridinium (trippy) group to the -CF₃ analogue. The trippy substituent is substantially more electron-withdrawing (σ_meta =0.63) than the trifluoromethyl group (σ_meta =0.43) which results in a ca. 8-fold increase in catalytic turnover frequency. An additional advantage of trippy is the high steric bulk relative to the trifluoromethyl group. This feature results in a four-fold increase in polymer molecular weight owing to enhanced retardation of chain transfer. A significant increase in catalyst lifetime is observed as well.

Crystallization of Poly(ethylene)s with Regular Phosphoester Defects Studied at the Air-Water Interface

Poly(ethylene) (PE) is a commonly used semi-crystalline polymer which, due to the lack of polar groups in the repeating unit, is not able to form Langmuir or Langmuir-Blodgett (LB) films. This problem can be solved using PEs with hydrophilic groups arranged at regular distances within the polymer backbone. With acyclic diene metathesis (ADMET) polymerization, a tool for precise addition of polar groups after a certain interval of methylene sequence is available. In this study, we demonstrate the formation of Langmuir/LB films from two different PEs with regular phosphoester groups, acting as crystallization defects in the main chain. After spreading the polymers from chloroform solution on the water surface of a Langmuir trough and solvent evaporation, the surface pressure is recorded during compression under isothermal condition. These π-A isotherms, surface pressure π vs. mean area per repeat unit A, show a plateau zone at surface pressures of ~ (6 to 8) mN/m, attributed to the formation of crystalline domains of the PEs as confirmed by Brewster angle and epifluorescence microscopy. PE with ethoxy phosphoester defects (Ethoxy-PPE) forms circular shape domains, whereas Methyl-PPE-co-decadiene with methyl phosphoester defects and two different methylene sequences between the defects exhibits a film-like morphology. The domains/films are examined by atomic force microscopy after transferring them to a solid support. The thickness of the domains/films is found in the range from ~ (2.4 to 3.2) nm depending on the transfer pressure. A necessity of chain tilt in the crystalline domains is also confirmed. Grazing incidence X-ray scattering measurements in LB films show a single Bragg reflection at a scattering vector qxy position of ~ 15.1 nm-1 known from crystalline PE samples.