Telechelic polyethylene from catalyzed chain-growth polymerization

Rare-Earth Metallocenes for Polymerization of Olefins and Conjugated Dienes: From Fundamental Studies to Olefin Block Copolymers

The various steps in the mechanism of olefin polymerizations mediated by neutral rare-earth metallocene complexes are discussed. The complexes are either trivalent hydride and alkyl rare-earth compounds or divalent metallocenes that are activated by the monomer via an oxidation step. The stereospecific polymerizations of conjugated dienes based on the association of a cationic metallocene complex and an alkylaluminum and the polymerization mechanism based on monomer insertion into an aluminum-carbon bond are also discussed. The exploitation of metallocene complexes for the copolymerization of olefins with conjugated dienes is the subject of a third part of this review. The synthesis of new elastomers called ethylene butadiene rubber (EBR) is highlighted. Finally, the use of rare-earth metallocenes in macromolecular engineering is detailed. This includes the synthesis of functional polyolefins and block copolymers including thermoplastic elastomers.

Nitriles as Functionalization and Coupling Agents for Polyolefins Obtained by Coordinative Chain Transfer Polymerization

Coordinative chain transfer polymerization (CCTP) of ethylene and its copolymerization with 1,3-butadiene is conducted in toluene at 80 °C using a combination of {(Me2Si(C13H8)2)Nd(μ-BH4)[(μ-BH4)Li(THF)]}2 (1) metal complex and various organomagnesium compounds used as chain transfer agents including n-butyl-n-octyl-magnesium (BOMAG), n-butyl-mesityl-magnesium (n-BuMgMes), n-butyl-magnesium chloride (n-BuMgCl), n-pentyl-magnesium bromide (n-C5H11MgBr), pentanediyl-1,5-di(magnesium bromide) (PDMB) and isobutyl-magnesium chloride (i-BuMgCl). Kinetics and performance in terms of control of the (co)polymerization are comparatively discussed particularly considering the presence of ether and the nature of the organomagnesium compounds employed. Taking advantage of the well-known reactivity between nitrile and molecular organomagnesium compounds, the functionalization of the chains is further carried out by deactivation of the polymerization medium with benzonitrile or methoxybenzonitrile compounds leading to ketone ω-functionalized chains. The success of the functionalizations is extended to coupling strategies using dinitrile reagents and to the functionalization of high molar mass ethylene butadiene rubber (EBR).

Coordinative Chain Transfer and Chain Shuttling Polymerization

Coordinative chain transfer polymerization, CCTP, is a degenerative chain transfer polymerization process that has a wide range of applications. It allows a highly controlled synthesis of polyolefins, stereoregular polydienes, and stereoregular polystyrene, including (stereo)block as well as statistical copolymers thereof. It also shows a green character by allowing catalyst economy during the synthesis of such polymers. CCTP notably allows the end functionalization of both the commodity and stereoregular specialty polymers aforementionned, control of the composition of statistical copolymers without adjusting the feed, and quantitative formation of 1-alkenes from ethene. A one-pot one-step synthesis of the original multiblock microstructures and architectures by chain shuttling polymerization (CSP) is also an asset of CCTP. This methodology takes advantage of the simultaneous presence of two catalysts of different selectivity toward comonomers that produce blocks of different composition/microstructure, while still allowing the chain transfer. This affords the production of highly performant functional polymers, such as thermoplastic elastomers and adhesives, among others. This approach has been extended to cyclic esters' and ethers' ring-opening polymerization, providing new types of multiblock microstructure. The present Review provides the state of the art in the field with a focus on the last 10 years.

The Highly Controlled and Efficient Polymerization of Ethylene

The highly controlled and efficient polymerization of ethylene is a very attractive but challenging target. Herein we report on a Coordinative Chain Transfer Polymerization catalyst, which combines a high degree of control and very high activity in ethylene oligo- or polymerization with extremely high chain transfer agent (triethylaluminum) to catalyst ratios (catalyst economy). Our Zr catalyst is long living and temperature stable. The chain length of the polyethylene products increases over time under constant ethylene feed or until a certain volume of ethylene is completely consumed to reach the expected molecular weight. Very high activities are observed if the catalyst elongates 60 000 or more alkyl chains and the polydispersity of the strictly linear polyethylene materials obtained are very low. The key for the combination of high control and efficiency seems to be a catalyst stabilized by only one strongly bound monoanionic N-ligand.

Direct Synthesis of Chain-End Toluene Functionalized Hyperbranched Ethylene Oligomers

Chain-end functionalized polymers play an important role in the field of building complex macromolecular structures. In this study, we have synthesized and characterized four dibenzhydryl iminopyridine Ni(II) complexes bearing remote flexible substituents (Et and n-Bu) to provide hyperbranched ethylene oligomers in ethylene oligomerization with moderate to good activities. Most notably, toluene-end-functionalized hyperbranched ethylene oligomers were obtained under elevated temperature conditions and validated by NMR. The tandem catalysis of ethylene oligomerization and the subsequent Friedel–Crafts addition of the resulting unsaturated products to toluene molecules was proposed as the cause of the observed phenomenon.

Chemically Recyclable Ester-Linked Polypropylene

Polyolefins represent the largest class of commodity materials due to their excellent material properties; however, they have limited pathways to chemical recycling and are often difficult to mechanically recycle. Here we demonstrate a new catalyst for the isoselective copolymerization of propylene and butadiene capable of favoring 1,4-insertion over 1,2-insertion while maintaining good molecular weights and turnover frequencies. This isotactic propylene copolymer with main-chain unsaturation was depolymerized to a telechelic macromonomer using an olefin metathesis catalyst and 2-hydroxyethyl acrylate. After hydrogenation, the telechelic macromonomer was repolymerized to form an ester-linked polypropylene material. This polymer shows thermal and mechanical properties comparable to linear low-density polyethylene. Finally, the telechelic macromonomer could be regenerated through the depolymerization of the ester-linked polypropylene material, which allows for the chemical recycling to macromonomer. This process provides a route to transform partially unsaturated polyolefins to chemically recyclable materials with similar properties to their parent polymers.

Tandem ROMP/Hydrogenation Approach to Hydroxy-Telechelic Linear Polyethylene

Hydroxy-telechelic polyalkenamers have long been synthesized using ring-opening metathesis polymerization (ROMP) in the presence of an acyclic olefin chain-transfer agent (CTA); however, this route typically requires protected diols in the CTA due to the challenge of alcohol-mediated degradation of ruthenium metathesis catalysts that can not only deactivate the catalysts, but also compromise the CTA. We demonstrate the synthesis and implementation of a new hydroxyl-containing CTA in which extended methylene spacers isolate the olefin and alcohol moieties to mitigate decomposition pathways. This CTA enabled the direct ROMP synthesis of hydroxy-telechelic polycyclooctene with controlled chain lengths dictated by the initial ratio of monomer to CTA. The elimination of protection/deprotection steps resulted in improved atom economy. Subsequent hydrogenation of the backbone olefins was performed by a one-pot, catalytic approach employing the ruthenium complex used for the initial ROMP. The resultant approach is a streamlined, atom-economic, and low-waste route to hydroxy-telechelic linear polyethylene that uses a green solvent, succeeds with miniscule quantities of catalyst (0.005 mol %), and requires no additional purification steps.

Highly Versatile Strategy for the Production of Telechelic Polyolefins

A general and versatile synthetic strategy for producing practical quantities of a wide range of phenyl-group-terminated hetero- and homotelechelic semicrystalline polyethenes and amorphous atactic and semicrystalline isotactic poly(α-olefins) is reported. The phenyl groups serve as synthons for functionalities of additional classes of telechelic polyolefins that can be "unmasked" through simple high yielding postpolymerization reactions. A demonstration of the value of these materials as building blocks for structural classes of polyolefin-based synthetic polymers was provided by syntheses of well-defined polyolefin-polyester di- and triblock copolymers that were shown to adopt microphase-segregated nanostructured mesophases in the condensed phase.

Telechelic polyethylene, poly(ethylene-co-vinyl acetate) and triblock copolymers based on ethylene and vinyl acetate by iodine transfer polymerization

Various iodo functionalized chain transfer agents (CTAs) were successfully employed in the iodine transfer polymerization (ITP) of ethylene conducted at 80 bars at 70°C in dimethylcarbonate. Comparative studies performed on...

Design of selective divalent chain transfer agent for coordinative chain transfer polymerization of ethylene and its copolymerization with butadiene

PhMg(CH2)5MgPh and MesMg(CH2)5MgMes – divalent bis-metalated chain transfer agents (CTA) – were designed, synthesized and implemented in the polymerization of ethylene or the copolymerization of ethylene with butadiene mediated by...

Synthesis of telechelic polyolefins

A comprehensive review of all the methodologies developed for the synthesis of telechelic polyolefins is reported.

Chain Transfer to Toluene in Styrene Coordination Polymerization

The chain-transfer reaction is rather important in coordination polymerization regarding catalytic efficiency, adjustment of molecular weight, and control of chain structure. To date, chain transfer to H₂ and Al, Mg, and Zn alkyl compounds and β-H elimination are the commonly encountered modes. Now a novel chain transfer to toluene is reported. By introducing fluorine atoms into the β-diketimine ligands, an inert catalytic system for styrene (St) coordination polymerization was transferred into the highly active one. The activity increased with an increase in the number of fluorines in the ligands. Surprisingly, the molecular weights of resultant polystyrenes are very low (M_n =2000-6600 Da) despite of St loadings, corresponding up to 121 chains per active species. The mechanisms were investigated by DFT simulation, MALDI-TOF MS, isotope tracing experiment and 2D NMR spectrum analyses, which revealed that the fluorine activated the polymerization and directed chain transfer to toluene.

One-pot syntheses of heterotelechelic α-vinyl,ω-methoxysilane polyethylenes and condensation into comb-like and star-like polymers with high chain end functionality

Crystalline and functional comb-like and star-like polyethylene architectures.

Coordinative Chain Transfer Polymerization of Butadiene with Functionalized Aluminum Reagents

Functionalized aluminum alkyls enable effective coordinative chain transfer polymerization with selective chain initiation by the functionalized alkyl. (ω-Aminoalkyl)diisobutylaluminum reagents (12 examples studied) obtained by hydroalumination of α-amino-ω-enes with diisobutylaluminum hydride promote the stereoselective catalytic chain growth of butadiene on aluminum in the presence of Nd(versatate)3 , Cp*2 Nd(allyl), or Cp*2 Gd(allyl) precatalysts and [PhNMe2 H+ ]/[B(C6 F5 )4 - ]. Carbazolyl- and indolylaluminum reagents result in efficient molecular weight control and chain initiation by the aminoalkyl rather than the isobutyl substituent bound to aluminum. As confirmed for (3-(9H-carbazol-9-yl)propyl)-initiated polybutadiene (PBD), for example, by deuterium quenching studies, polymer chain transfer by β-hydride transfer is negligible in comparison to back-transfer to aluminum.

Polyethylene Aerogels with Combined Physical and Chemical Crosslinking: Improved Mechanical Resilience and Shape-Memory Properties

While the introduction of polymers into aerogels strongly enhances their toughness, truly elastic monolithic aerogels which restore their dimensions upon extensive compression are still challenging to synthesize. In this context hydrophobic semi-crystalline polymers with low glass transition temperatures, and combined stiffness and flexibility, have only recently attracted attention. Shown here is that polyethylene aerogels with a low density, and combined chemical crosslinking and high crystallinity, display high moduli and excellent mechanical resilience. To maximize the crystallinity of these aerogels while maintaining a high crosslinking density, polyethylene networks with well-defined segments were synthesized by hydrosilylation crosslinking of telechelic, vinyl-functionalized oligomers obtained from catalyzed chain-growth polymerization. Recoverable deformations both above and below the melting temperature of polyethylene affords remarkable shape-memory properties.

Catalytic synthesis of functionalized (polar and non-polar) polyolefin block copolymers

Herein, we report a methodology for the synthesis of polyolefin containing block-copolymers using a catalytic postpolymerization modification strategy.

Herein, we report a methodology for the synthesis of polyolefin containing block-copolymers using a catalytic postpolymerization modification strategy. The most common polyolefin grades are converted into macroinitiators using a cross-metathesis reaction. These functionalized polyolefins are then used to initiate living: coordinative ring opening polymerization of lactide, anionic ring opening polymerization of epoxide, and radical polymerization of styrene to yield the corresponding block copolymers. The high activity of the catalysts employed in the different steps offers improved practicality for scalable synthesis.

Monofunctional and Telechelic Polyethylenes Carrying Phosphonic Acid End Groups

Monofunctional or telechelic polyethylenes (PEs) carrying phosphonic acid end groups are obtained from functional PE produced by catalyzed chain growth (CCG) on magnesium. CCG is first used to produce iodo-end-functionalized PE (PE-I) that is efficiently turned into phosphonate end-functionalized PE (PE-P(O)(OEt)₂ ) in the presence of triethylphosphite through the Michaelis-Arbuzov reaction. A simple treatment of the resulting PE-P(O)(OEt)₂ with bromotrimethylsilane leads to the targeted phosphonic acid end-functionalized PE (PE-P(O)(OH)₂ ) for the first time. Vinyl-end-functionalized analogs (Vin-PE-P(O)(OEt)₂ ) are produced using vinyl-end-functionalized PE-I (Vin-PE-I) recently obtained through CCG. A cross-metathesis reaction is then employed to couple Vin-PE-P(O)(OEt)₂ and produce after treatment with bromotrimethylsilane the corresponding unprecedented α-ω-(diphosphonic acid) telechelic PE ((OH)₂ (O)P-PE-P(O)(OH)₂ ).

Controlled Radical Polymerization of Ethylene Using Organotellurium Compounds

The first successfully controlled radical polymerization (CRP) of ethylene is reported using several organotellurium chain-transfer agents (CTAs) under mild conditions (70 °C, 200 bar of ethylene) within the concept of organotellurium-mediated radical polymerization (TERP). In contrast to preceding works on CRPs of ethylene applying reversible addition-fragmentation chain-transfer (RAFT), the TERP system provided a high livingness and chain-end functionalization of polyethylene chains. Molar-mass distributions with dispersities between 1.3 and 2.1 were obtained up to average molar masses of 5000 g mol^-1 . As in the RAFT system, the high reactivity of the growing polyethylenyl radical led to an inherent side reaction. For the presented TERP systems, however, this side reaction did not result in dead chains, while it could even be effectively suppressed by a good choice of the CTA.

Advances in the synthesis of silyl-modified polymers (SMPs)

Silyl-modified polymers (SMPs) are being synthesized from chemical modification and olefin metathesis strategies.

Coordinative chain transfer copolymerization of ethylene and styrene using an ansa-bis(fluorenyl) neodymium complex and dialkylmagnesium

Coordinative chain transfer copolymerization of ethylene and styrene was successfully achieved using an ansa-bisfluorenyl neodymium complex, dialkylmagnesium as a chain transfer agent and di-n-butylether as a co-solvent.

Polystyrene Chain Growth from Di-End-Functional Polyolefins for Polystyrene-Polyolefin-Polystyrene Block Copolymers

Triblock copolymers of polystyrene (PS) and a polyolefin (PO), e.g., PS-block-poly(ethylene-co-1-butene)-block-PS (SEBS), are attractive materials for use as thermoplastic elastomers and are produced commercially by a two-step process that involves the costly hydrogenation of PS-block-polybutadiene-block-PS. We herein report a one-pot strategy for attaching PS chains to both ends of PO chains to construct PS-block-PO-block-PS directly from olefin and styrene monomers. Dialkylzinc compound containing styrene moieties ((CH₂=CHC₆H₄CH₂CH₂)₂Zn) was prepared, from which poly(ethylene-co-propylene) chains were grown via "coordinative chain transfer polymerization" using the pyridylaminohafnium catalyst to afford di-end functional PO chains functionalized with styrene and Zn moieties. Subsequently, PS chains were attached at both ends of the PO chains by introduction of styrene monomers in addition to the anionic initiator Me₃SiCH₂Li·(pmdeta) (pmdeta = pentamethyldiethylenetriamine). We found that the fraction of the extracted PS homopolymer was low (~20%) and that molecular weights were evidently increased after the styrene polymerization (ΔM_n = 27⁻54 kDa). Transmission electron microscopy showed spherical and wormlike PS domains measuring several tens of nm segregated within the PO matrix. Optimal tensile properties were observed for the sample containing a propylene mole fraction of 0.25 and a styrene content of 33%. Finally, in the cyclic tensile test, the prepared copolymers exhibited thermoplastic elastomeric properties with no breakage up over 10 cycles, which is comparable to the behavior of commercial-grade SEBS.

Controlled poly(olefin)s via decarboxylation of poly(acrylic acid)

A simple post-polymerisation modification route to a variety of well-controlled polyolefin homo- and block-copolymers is shown via decarboxylation of poly(acrylic acid) with dialkylzinc reagents.

Polyethylene-g-Polystyrene Copolymers by Combination of ROMP, Mn2(CO)10-Assisted TEMPO Substitution and NMRP

The synthesis of polyethylene-graft-polystyrene copolymers by a multistep "grafting from" approach is described. In the first step, a bromo-functional polyethylene (PE-Br) was synthesized via ring-opening metathesis polymerization (ROMP) of cis-cyclooctene (COE) and quantitative hydrobromination. Subsequent irradiation of PE-Br under visible light in the presence of dimanganese decacarbonyl (Mn₂(CO)₁₀) and 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) resulted in the formation of TEMPO-substituted polyethylene (PE-TEMPO). Polystyrene (PS) chains were then grown via nitroxide mediated radical polymerization (NMRP) from the PE-TEMPO precursor to give desired PE-g-PS copolymers in a controlled manner. The intermediates at each step and final graft copolymers were characterized by ¹H NMR, FT-IR, GPC, and DSC analyses.

New synthetic strategy targeting well-defined α,ω-telechelic polymethylenes with hetero bi-/tri-functionalities via polyhomologation of ylides initiated by new organic boranes based on catecholborane and post functionalization

Diverse well-defined α,ω-telechelic polymethylenes with hetero bi-/tri-functionalities were synthesized by a tandem strategy combining polyhomologation with post functionalization using end-capping reagents and esterification.