Salt-Induced Fabrication of Superhydrophilic and Underwater Superoleophobic PAA-g-PVDF Membranes for Effective Separation of Oil-in-Water Emulsions

Bioinspired superwetting oil-water separation strategy: toward the era of openness

Bioinspired superwetting oil-water separation strategies have received significant attention for their potential in addressing global water scarcity and aquatic pollution challenges. Over the past two decades, the field has rapidly developed, reaching a pivotal phase of innovation in the oil-water separation process. However, many groundbreaking studies have not received extensive scientific recognition. In this review, we systematically examine the application of bioinspired superwetting materials for complex multiscale oil-water separation. We discuss the development of 2D membrane filtration and 3D sponge adsorption materials in confined spaces, summarizing the core separation mechanisms, key research findings, and the evolutionary logic of these materials. Additionally, we highlight emerging open-space separation strategies, emphasizing several novel dynamic separation devices of significant importance. We evaluate and compare the design concepts, separation principles, materials used, comprehensive performance, and existing challenges of these diverse strategies. Finally, we summarize these advantages, critical bottlenecks, and prospects of this field and propose potential solutions for real oil-water separation processes from a general perspective.

Synthesis of polyaniline-coated composite anion exchange membranes based on polyacrylonitrile for the separation of tartaric acid via electrodialysis

The increasing need to tackle major societal challenges such as environmental sustainability and resource scarcity has heightened global interest in green and efficient separation technologies. The separation of organic acids, particularly tartaric acid, holds significant industrial importance in the food and pharmaceutical sectors. Purifying tartaric acid is crucial due to its roles as a chiral catalyst, antioxidant, and stabilizer, which are vital for ensuring product quality and efficiency. In this study, we synthesized heterogeneous anion exchange membranes by casting a solution of polyacrylonitrile (PAN) homogeneously dispersed with micronized anion exchange resin [polystyrene-divinylbenzene-trimethyl ammonium chloride (PS-DVB-TAC)]. These membranes were further coated with polyaniline (PANI) through in situ polymerization at different time intervals such as 2, 12, and 24 h. Cation exchange membranes were also prepared by solution casting of PAN dispersed with micronized cation exchange resin, sulfonated poly-styrene-co-divinylbenzene, and SPS-DVB. These synthesized anion exchange membranes with and without a PANI coating were examined for their separation performance of tartaric acid, along with the cation exchange membranes in a four-compartment electrodialyser at a constant voltage. The newly fabricated membranes were characterized by different techniques, including attenuated total reflectance-Fourier transform infrared spectroscopy for functional group analysis, scanning electron microscopy for their surface morphology, and the four-probe method for electrical conductivity. In addition, ion exchange capacity and water uptake have been measured. The electrodialysis experiments showed that 14.82 wt% of tartrate ions moved into the product compartment through the uncoated anion exchange membrane within 30 min at a voltage of 30 V. Under the same conditions, membranes coated with PANI at 2, 12, and 24 h raised the separation efficiency to 21.19%, 34.13%, and 37.21%, respectively. Findings indicate that membranes coated with PANI for extended periods demonstrate superior separation efficiency for tartaric acid. Consequently, this energy-efficient method shows significant potential for application in the food and pharmaceutical industries for separating tartaric acid and other organic and amino acids. This research can advance practical and sustainable separation technologies, addressing critical societal issues like resource efficiency and environmental sustainability.

Adsorption and separation technologies based on supramolecular macrocycles for water treatment

The escalating challenges in water treatment, exacerbated by climate change, have catalyzed the emergence of innovative solutions. Novel adsorption separation and membrane filtration methodologies, achieved through molecular structure manipulation, are gaining traction in the environmental and energy sectors. Separation technologies, integral to both the chemical industry and everyday life, encompass concentration and purification processes. Macrocycles, recognized as porous materials, have been prevalent in water treatment due to their inherent benefits: stability, adaptability, and facile modification. These structures typically exhibit high selectivity and reversibility for specific ions or molecules, enhancing their efficacy in water purification processes. The progression of purification methods utilizing macrocyclic frameworks holds promise for improved adsorption separations, membrane filtrations, resource utilization, and broader water treatment applications. This review encapsulates the latest breakthroughs in macrocyclic host-guest chemistry, with a focus on adsorptive and membrane separations. The aim is to spotlight strategies for optimizing macrocycle designs and their subsequent implementation in environmental and energy endeavors, including desalination, elemental extraction, seawater energy harnessing, and sustainable extraction. Hopefully, this review can guide the design and functionality of macrocycles, offering a significantly promising pathway for pollutant removal and resource utilization.

Calcium Single Atom Confined in Nitrogen-Doped Carbon-Coupled Polyvinylidene Fluoride Membrane for High-Performance Piezocatalysis

A piezoelectric polymer membrane based on single metal atoms was demonstrated to be effective by anchoring isolated calcium (Ca) atoms on a composite of nitrogen-doped carbon and polyvinylidene fluoride (PVDF). The addition of Ca-atom-anchored carbon nanoparticles not only promotes the formation of the β phase (from 29.8 to 56.3%), the most piezoelectrically active phase, in PVDF, but also introduces much higher porosity and hydrophilicity. Under ultrasonic excitation, the fabricated catalyst membrane demonstrates a record-high and stable dye decomposing rate of 0.11 min-1 and antibacterial efficiencies of 99.8%. Density functional theory calculations reveal that the primary contribution to catalytic activity arises from single-atom Ca doping and that a possible synergistic effect between PVDF and Ca atoms can improve the catalytic performance. It is shown that O2 molecules can be easily hydrogenated to produce ·OH on Ca-PVDF, and the local electric field provided by the β-phase-PVDF might enhance the production of ·O2-. The proposed polymer membrane is expected to inspire the rational design of piezocatalysts and pave the way for the application of piezocatalysis technology for practical environmental remediation.

Flexible Aerogel Materials: A Review on Revolutionary Flexibility Strategies and the Multifunctional Applications

The design and preparation of flexible aerogel materials with high deformability and versatility have become an emerging research topic in the aerogel fields, as the brittle nature of traditional aerogels severely affects their safety and reliability in use. Herein, we review the preparation methods and properties of flexible aerogels and summarize the various controlling and design methods of aerogels to overcome the fragility caused by high porosity and nanoporous network structure. The mechanical flexibility of aerogels can be revolutionarily improved by monomer regulation, nanofiber assembly, structural design and controlling, and constructing of aerogel composites, which can greatly broaden the multifunctionality and practical application prospects. The design and construction criterion of aerogel flexibility is summarized: constructing a flexible and deformable microstructure in an aerogel matrix. Besides, the derived multifunctional applications in the fields of flexible thermal insulation (flexible thermal protection at extreme temperatures), flexible wearable electronics (flexible sensors, flexible electrodes, electromagnetic shielding, and wave absorption), and environmental protection (oil/water separation and air filtration) are summarized. Furthermore, the future development prospects and challenges of flexible aerogel materials are also summarized. This review will provide a comprehensive research basis and guidance for the structural design, fabrication methods, and potential applications of flexible aerogels.

Review on demulsification techniques for oil/water emulsion: Comparison of recyclable and irretrievable approaches

Since the establishment of the first global refinery in 1856, crude oil has remained one of the most lucrative natural resources worldwide. However, during the extraction process from reservoirs, crude oil gets contaminated with sediments, water, and other impurities. The presence of pressure, shear forces, and surface-active compounds in crude oil leads to the formation of unwanted oil/water emulsions. These emulsions can take the form of water-in-oil (W/O) emulsions, where water droplets disperse continuously in crude oil, or oil-in-water (O/W) emulsions, where crude oil droplets are suspended in water. To prevent the spread of water and inorganic salts, these emulsions need to be treated and eliminated. In existing literature, different demulsification procedures have shown varying outcomes in effectively treating oil/water emulsions. The observed discrepancies have been attributed to various factors such as temperature, salinity, pH, droplet size, and emulsifier concentrations. It is crucial to identify the most effective demulsification approach for oil/water separation while adhering to environmental regulations and minimizing costs for the petroleum sector. Therefore, this study aims to explore and review recent advancements in two popular demulsification techniques: chemical demulsification and magnetic nanoparticles-based (MNP) demulsification. The advantages and disadvantages of each technique are assessed, with the magnetic approach emerging as the most promising due to its desirable efficiency and compliance with environmental and economic concerns. The findings of this report are expected to have a significant impact on the overall process of separating oil and water, benefiting the oil and gas industry, as well as other relevant sectors in achieving the circular economy.

Hydrophobic Carbon Nitride Nanolayer Enables High-Flux Oil/Water Separation with Photocatalytic Antifouling Ability

Efficient oil/water separation tackles various issues in occasions of oil leakage and oil discharge, such as environmental pollution, recollection of the oil, and saving the water. Herein, a compact superhydrophobic/superoleophilic graphitic carbon nitride nanolayer coated on carbon fiber networks (CNBA/CF) is designed and synthesized for efficient gravity-driven oil/water separation. The CNBA/CF shows excellent oil absorption and an impressive oil/water filtration separation performance. The flux reaches the state-of-art value of 4.29 × 105 L/m2/h for dichloromethane with separation efficiency up to 99%. Successive oil absorption tests, long-term filtration separation, and harsh conditions experiments confirm the remarkable separation and chemical structure stability of the CNBA/CF filter. Besides, the CNBA/CF demonstrates good photocatalytic antifouling ability thanks to the extended visible light absorption and improved charge separation. This work combines the material surface wettability modulation with a photocatalytic self-cleaning property in the fabrication of efficient oil/water separation materials while overcoming the filter fouling issue.

In situ reaction enabled surface segregation toward dual-heterogeneous antifouling membranes for oil-water separation

Fabricating membranes with superior antifouling property and long-term high performance is in great demand for efficient oil-water separation. Herein, we reported a reaction enabled surface segregation method for antifouling membrane fabrication, in which the pre-synthesized fluorinated ternary copolymer Pluronic F127 was coordinated with Ti4+ as segregation additive in the membrane casting bath. Additionally, tannic acid was utilized to enhance the self-assembly of the copolymer in the coagulation bath, and freshly-biomineralized TiO2 was anchored into the membrane surface through hydrogen bond. A hydrogel layer was constructed onto the membrane surface with synergistically tailored heterogeneous chemical composition and heterogeneous geometrical roughness. The dual-heterogeneous membrane exhibited hydrophilic and underwater superoleophobic features, resulting in high water flux (621.7 L m-2 h-1) at low operation pressure of 0.05 MPa and an excellent antifouling property (only 4.8% flux decline during 24-hour filtration). In situ reaction enabled surface segregation method will accelerate the development of antifouling membranes for oil-in-water emulsion separation.

Stimuli-Responsive Track-Etched Membranes for Separation of Water-Oil Emulsions

In this work, we have developed a method for the preparation of pH-responsive track-etched membranes (TeMs) based on poly(ethylene terephthalate) (PET) with pore diameters of 2.0 ± 0.1 μm of cylindrical shape by RAFT block copolymerization of styrene (ST) and 4-vinylpyridine (4-VP) to be used in the separation of water-oil emulsions. The influence of the monomer concentration (1-4 vol%), the molar ratio of RAFT agent: initiator (1:2-1:100) and the grafting time (30-120 min) on the contact angle (CA) was studied. The optimal conditions for ST and 4-VP grafting were found. The obtained membranes showed pH-responsive properties: at pH 7-9, the membrane was hydrophobic with a CA of 95°; at pH 2, the CA decreased to 52°, which was due to the protonated grafted layer of poly-4-vinylpyridine (P4VP), which had an isoelectric point of pI = 3.2. The obtained membranes with controlled hydrophobic-hydrophilic properties were tested by separating the direct and reverse "oil-water" emulsions. The stability of the hydrophobic membrane was studied for 8 cycles. The degree of purification was in the range of 95-100%.

Ultrafast and on-demand oil/water separation with vertically aligned cellulosic smart sponge

Slow oil sorption speed of commercial non-woven polypropylene (PP) sorbent remains a major challenge for efficient clean-up of oil spillage. Adsorption-based polymeric sponge oil removing offers an appealing way to solve this challenge by increasing surface area. However, the tortuous oil sorption path and plastic waste after oil uptake are two long-standing bottlenecks for realizing efficient oil spill removal. Here, we report a vertically aligned-biomass fiber junctioned sorbents (a-BFJS), by confining delignified biomass with carbon nanotube (CNT), polyvinyl alcohol (PVA), and methyltrimethoxysilane (MTMS). The sorbent shows an excellent performance towards xylene sorption capacity with uptake about 50 g g^-1 within 10 s. This is due to the wide and short pathway of their aligned channels, which improves the capillary effect and fast oil transport in the oriented channels. Moreover, the sponge exhibits fast oil sorption-desorption kinetics enabled by simple mechanical squeezing. We further engineered a scalable rapid continuous oil skimming with simple peristaltic pump. The oil recovering using a-BFJS realized high oil selectivity from xylene/water emulsion. Our demonstration of the high-performance aligned channel sorbent and scalable oil removing sponge offers an eco-friendly and promising strategy for efficiently removing oil from oil spills from water.

Rational Design of High-Flux, Eco-Friendly, and Versatile Superhydrophobic/Superoleophilic PDMS@ZIF-7/Cu3(PO4)2 Mesh with Self-Cleaning Property for Oil-Water Mixture and Emulsion Separation

In recent years, efficient oil-water separation has gradually become an indispensable part of environmental treatment. Superhydrophobic/superoleophilic materials with excellent self-cleaning performance are urgently required and remain challenging in the investigation of practical, rapid, and efficient separation of oil-water mixture and emulsion, especially those with robust surfaces that can be used in harsh conditions. In this work, a novel superhydrophobic/superoleophilic material was first fabricated by in situ constructing PDMS@ZIF-7/Cu₃(PO₄)₂ hierarchical architectures on a copper mesh, which was adopted as a high flux and efficient separation material for gravity-driven separation of oil-water mixture as well as emulsion. The introduction of crucial Cu₃(PO₄)₂ nanosheet interlayers created the ideal hierarchical structures and serve as partial templates for the subsequent in situ growth of hydrophobic ZIF-7 nanosheets. An improved superhydrophobicity (CA = 155°), permeation flux (102,000 L m^-2 h^-1), and preferred self-cleaning property were thus achieved by such manipulation of the copper mesh. The PDMS@ZIF-7/Cu₃(PO₄)₂ mesh exhibited exceptional separation efficiency for diverse oil-water mixtures and emulsions attributed to the superhydrophobicity and the demulsification ability and considerable stability to cope with extreme environments including sunlight resistance, low temperature, and corrosion resistance, which prompted its promising applicability in cleaning emulsified wastewater.

Demulsifier-Inspired Superhydrophilic/Underwater Superoleophobic Membrane Modified with Polyoxypropylene Polyoxyethylene Block Polymer for Enhanced Oil/Water Separation Properties

Demulsifiers are considered the key materials for oil/water separation. Various works in recent years have shown that demulsifiers with polyoxypropylen epolyoxyethylene branched structures possess better demulsification effects. In this work, inspired by the chemical structure of demulsifiers, a novel superhydrophilic/underwater superoleophobic membrane modified with a polyoxypropylene polyoxyethylene block polymer was fabricated for enhanced separation of O/W emulsion. First, a typical polyoxypropylene polyoxyethylene triblock polymer (Pluronic F127) was grafted onto the poly styrene-maleic anhydride (SMA). Then, the Pluronic F127-grafted SMA (abbreviated as F127@SMA) was blended with polyvinylidene fluoride (PVDF) for the preparation of the F127@SMA/PVDF ultrafiltration membrane. The obtained F127@SMA/PVDF ultrafiltration membrane displayed superhydrophilic/underwater superoleophobic properties, with a water contact angle of 0° and an underwater oil contact angle (UOCA) higher than 150° for various oils. Moreover, it had excellent separation efficiency for SDS-stabilized emulsions, even when the oil being emulsified was crude oil. The oil removal efficiency was greater than 99.1%, and the flux was up to 272.4 L·m^-2·h^-1. Most importantly, the proposed F127@SMA/PVDF membrane also exhibited outstanding reusability and long-term stability. Its UOCA remained higher than 150° in harsh acidic, alkaline, and high-salt circumstances. Overall, the present work proposed an environmentally friendly and convenient approach for the development of practical oil/water separation membranes.

A Gemini-Type Superwettable Separator for Consecutive Purification of Water and Oil Phases from Oil-Water Mixtures and Emulsions

Oil pollution results from daily activities and a variety of industries have caused not only severe environmental problems but also wastage of valuable petrochemical resources. Separation based on superwettable materials holds promise; however, practical applications of a single type of superwettable materials were often limited due to their ability in treatment of complicated oil-water systems. Herein, a Gemini-type separator was created through the cooperation of two kinds of superwettable sand particles with opposite wettability, i. e., one is superhydrophobic whereas the other is superhydrophilic. Cooperatively by the two types of superwettable sand, consecutive separation and purification of both water and oil phases from complicated oil-water systems (e. g., water mixed with a lighter or denser oil, water emulsified in oil, oil emulsified in water, and/or a combination of them in one batch) could be achieved with high flux and superior efficiency just in one single operation unit.

Waste to treasure: Superwetting foam enhanced by bamboo powder for sustainable on-demand oil-water separation

Low-cost and sustainable superwetting materials are urgently required for oily wastewater treatment. Many poly(vinylidene fluoride) (PVDF)-based materials have been designed for oil-water separation. However, their fabrication processes frequently require toxic organic solvents and high-cost materials (e.g., carbon tubes and graphene). In this study, a highly porous and superhydrophobic bamboo powders (BP)-enhanced PVDF foam (SBPF) was fabricated via an organic solvent-free process. The SBPF exhibits efficient adsorption and recovery for various oils and organic solvents. Moreover, the SBPF shows high adsorption and separation performance under ultraviolet exposure and turbulent environments. It can also be used for water-in-oil emulsions separation, with a high separation efficiency more than 99.3 % under gravity. Interestingly, the amphiphilic PVDF-BP foam (ABPF) shows underwater superoleophobicity and underoil superhydrophobicity after delignification of SBPF. Owing to the conversion of wettability, it presents a high performance in treatment of both surfactant-stabilied water-in-oil and oil-in-water emulsions with the high separation efficiency achieving more than 99.6 % and 99.5 % respectively under gravity. In addition, the ABPF shows a high separation performance even after ten cycles. Hence, this fabricated organic solvent-free foams are promising candidates for sustainable on-demand separation of oils or organic solvents and water in complex environments.

Physical, Electrochemical, and Solvent Permeation Properties of Amphiphilic Conetwork Membranes Formed through Interlinking of Poly(vinylidene fluoride)-Graft-Poly[(2-dimethylamino)ethyl Methacrylate] with Telechelic Poly(ethylene glycol) and Small Molecular Weight Cross-Linkers

We report the preparation of dense and porous amphiphilic conetwork (APCN) membranes through the covalent interconnection of poly(vinylidene fluoride)-graft-poly[(2-dimethylamino)ethyl methacrylate] (PVDF-g-PDMAEMA) copolymers with telechelic poly(ethylene glycol) (PEG) or α,α-dichloro-p-xylene (XDC). The dense APCN membranes exhibit varying solvent swelling and mechanical properties depending on the compositions and overall crystallinity. The crystallinity of both PVDF (20-47%) and PEG (9-17%) is significantly suppressed in the dense APCNs prepared through the interconnection of PVDF-g-PDMAEMA with reactive PEG as compared to the APCN membranes (48-53%) prepared with XDC as well as mechanical blend of PVDF-g-PDMAEMA plus nonreactive PEG. The dense APCN membranes exhibit a good transport number of monovalent ions and ionic conductivity. The APCN membrane interconnected with PEG and containing binary ionic liquids exhibits a room-temperature lithium ion conductivity of 0.52 mS/cm. On the other hand, APCN ultrafiltration (UF) membranes exhibit organic solvent-resistant behavior. The UF membrane obtained by interconnecting PVDF-g-PDMAEMA with telechelic PEG shows low protein fouling propensity, higher hydrophilicity, and water flux as compared to membranes prepared using XDC as the interconnecting agent. The significant effect of the covalent interconnection of the amphiphilic graft copolymers with telechelic PEG or XDC on the overall properties provides a good opportunity to modulate the properties and performance of APCN membranes.

Cellulose/Poly(vinyl alcohol)/Tannic Acid Porous Cross-Linked Composite Frame Materials with Excellent Oil/Water Separation Performance

Problems such as increasingly serious water pollution attracted widespread concern. The underwater OCAs of the samples became larger with increasing pH and the under-oil WCAs of the samples did not vary regularly with increasing pH. Nanoneedle structures were grown on metal foam by anodization. Cellulose is fixed to the frame by cross-linking with supramolecular binder poly(vinyl alcohol)/tannin. A cellulose/poly(vinyl alcohol)/tannin porous composite framework with special wettability is prepared. This porous composite framework can be used for the continuous separation of oil/water mixtures with high separation efficiency, high throughput, excellent reusability, and mechanical durability. In addition, due to the coating of cellulose and the supramolecular binder, the pore size of the frame is reduced, and the cagelike structure of the porous framework can promote its demulsification effect. Therefore, the cellulose/poly(vinyl alcohol)/tannic acid porous composite frame can also be used for the separation of oil/water emulsions. This porous frame material has broad application prospects in oil spill treatment and sewage purification.

Fabrication of a biological metal-organic framework based superhydrophobic textile fabric for efficient oil/water separation

In response to the industry's difficulty in properly separating oily wastewater discharge, researchers are investigating enhanced oil/water separation materials. In this work, a cost-effective and environmentally friendly superhydrophobic textile fabric was fabricated for effective oil-water mixture and emulsion separation. A biological metal-organic framework consisting of copper as a core metal and aspartic acid as a linker (Cu-Asp MOF) was used to improve the surface roughness of the pristine textile fabric, and stearic acid was used to lower its surface energy. The thermal gravimetric analysis investigated the prepared Cu-Asp MOF's thermal stability. X-ray spectroscopy and Fourier-transform infrared spectroscopy studied the crystal orientation and chemical composition of the Cu-Asp MOF, Cu-Asp MOF@SA, pristine textile fabric, and superhydrophobic textile fabric, respectively. The surface morphology of the pristine and modified textile fabric was studied by scanning electron microscope. The wettability results showed that the prepared superhydrophobic textile fabric has a water contact angle of 158° ± 1.3 and water sliding angle of 2° ± 0.2°. The prepared superhydrophobic textile fabric showed excellent oil-water mixture and emulsion separation performance, oil absorption capacity, chemical stability, mechanical abrasion resistance, and a high flux rate. These outstanding characteristics of the prepared superhydrophobic textile fabric greatly increase the possibility for practical applications.

Piezoelectric built-in electric field advancing TiO2 for highly efficient photocatalytic air purification

Photocatalytic air purification is a promising technology; however, it suffers from a limited rate of photocatalytic mineralization (easily inactivated surfactant sites of hydroxyls) and poor kinetics of degradation. Herein, we report a ferroelectric strategy, employing a polyvinylidene fluoride (PVDF) layer embedded with TiO2, where the polarization field of stretched PVDF dramatically enhances and stabilizes active adsorption sites for the promotion of charge separation. The F (-) and H (+) atomic layers with distinct local structures in stretched PVDF increase the electron cloud density around Ti which simultaneously promotes the dissociation of water to form hydroxyl groups which are easier to activate for adsorption of formaldehyde molecules. Besides, the ferroelectric field of stretched PVDF effectively separates the photogenerated charge carriers and facilitates the carriers' transportation of TiO2/PVDF. The optimal stretched TiO2/PVDF exhibits excellent photocatalytic mineralization for formaldehyde with considerable stability. This work may evolve the polarization field as a new method to enhance adsorption and activation of hydroxyls and disclose the mechanism by which hydroxyl radicals mineralize gaseous formaldehyde for photocatalytic air purification.

Wetting-Induced Water Promoted Flow on Tunable Liquid-Liquid Interface-Based Nanopore Membrane System

Membrane separation provides effective methods for solving the global water crisis. Contemporary membrane systems depend on interfacial interactions between liquid and solid membrane matrixes. However, it may lead to a limiting permeate flux due to the large flow resistance at hydrophobic liquid-solid interfaces. Herein, the liquid-liquid interface with improved interface energy is reversibly introduced in membrane systems to boost wetting and reduce transport resistance. A series of interfaces were systematically explored to reveal mechanisms of wetting and boosted flow performances, which are further supported by simulations. Findings of this study highlight that interfacial liquids with lower surface energies, lower viscosities, and higher solubilities can effectively improve water flow without sacrificing rejection performance, achieving by transforming a solid-liquid interface into liquid-liquid interface interaction. It provides a concept to design advanced membrane systems for water purification (e.g., desalination and oil-water separation) and energy conversion processes.

Rapid and efficient oil removal from O/W emulsions by hydrophobic porous polystyrene microspheres embedded with hydrophilic surface micro-regions

Inspired by Namib Desert beetle's back which is patterned with different wetting properties, hydrophobic porous polystyrene microspheres embedded with hydrophilic surface micro-regions (HPHs) were designed and fabricated by the radical copolymerization in the W₁/O/W₂ double Pickering emulsions with high internal water phase. The synergistic effect of the hydrophobic surface and the hydrophilic surface micro-regions results in HPHs exhibiting superior performances for separating both surfactant-free and surfactant-stabilized O/W emulsions. After 60 s hand-shaking, the oil was absorbed and stored within HPHs which could be separated from the water using a 600-mesh sieve, and the TOC values of purified water could be reduced to 2.06 ± 0.06-67.38 ± 2.02 ppm when the initial oil content was 1 vol%. Meanwhile, HPHs could be recovered and reused through a simple treatment. The excellent oil removal efficiency was kept even after 50 cycles. High oil removal efficiency, general applicability, easy operation and excellent recyclability endow HPHs with great potential for practical applications. And this work provides a facile and general way to prepare porous polymer microspheres with wettability contrast surfaces.

Ag/polydopamine-coated textile for enhanced liquid/liquid mixtures separation and dye removal

Engineering a versatile platform that enables to separate both oil/water and oil/oil mixtures and remove dye from water is not easy. To address this challenge, we have developed an Ag/polydopamine-coated textile (Ag/PDA@textile) by chemically depositing Ag particles on the textile surface using polydopamine as the binder layer. The obtained Ag/PDA@textile attracts water but repels oil in the air, underwater, and when immersed into the oil. Exploiting its water-attracting and oil resistance, the Ag/PDA@textile is acted as a separation membrane to separate oil/water mixtures with enhanced separation efficiency. The Ag/PDA@textile also possesses opposite wetting behavior to oils with different polarities, allowing it to separate oil/oil mixtures efficiently. Thanks to the catalytic performance of the Ag particle, organic dyes can be decomposed effectively by our Ag/PDA@textile under UV illustration or in the presence of NaBH₄. Our Ag/PDA@textile may be valuable for applications in water purification and oil sewage treatment.

Superhydrophobic nanohybrid sponges for separation of oil/ water mixtures

The industrial revolution has led to different types of environmental pollution, including frequent leakage of crude oil to marine waters and the contamination of wastewater with immiscible or emulsified oils and organic liquids from various industrial residues. Hence, developing multifunctional materials for oil/water separation is a field of high significance for the remediation of oil-polluted water. Recently, advanced superwetting materials have been employed for oily wastewater treatment. This review summarizes the recent development in fabricating superhydrophobic/superoleophilic nanohybrid polyurethane, melamine, and cellulose sponges for oil/water separation. The use of organic and/or inorganic nanohybrid materials opens the horizon for designing a diverse and wide range of superhydrophobic sponges due to the synergistic effect between the surface roughness and chemical composition. The discussion is organized based on different classes of low surface energy materials including thermoplastics, thermosets, elastomers, fluorinated polymers, conductive polymers, organosilanes, long alkyl chain compounds, and hydrophobic carbon-based materials. Recent examples for the separation of both immiscible and emulsified oil/water mixtures are presented, with a focus on fabrication strategies, separation efficiency, recyclability, mechanical performance, and durability. Currently, most studies did not focus on the mechanical/chemical stability of the fabricated sponges, and hence, future research directions shall address the fabrication of robust and long-term durable superhydrophobic sponges with proper guidelines. Similarly, more research focus is required to design superhydrophobic sponges for the separation of emulsified oil/water mixtures and heavy crude oil samples. Superhydrophobic sponges can be employed for treatment of oily wastewater, emulsion separation, and cleanup of crude oil spills.

Construction of durable superhydrophilic activated carbon fibers based material for highly-efficient oil/water separation and aqueous contaminants degradation

Developing filtering materials with high permeation flux and contaminant removal rate is of great importance for oily wastewater remediation. Herein, a robust three-dimensional (3D) activated carbon fibers (ACFs) based composite with uniformly grown layered double hydroxide (LDH) on the surface was successfully constructed through a feasible hydrothermal strategy. The LDH with a high surface energy and vertically aligned structure could provide superhydrophilicity to ACFs. Systematic investigation confirmed that the 3D material could overcome the size mismatch between the ACFs macropores and tiny emulsified droplets through the combination of size-sieving filtration on the surface and oil droplet coalescence in the fiber network. This process efficiently separated the intractable surfactant-stabilized oil-in-water emulsions with high permeation flux (up to 4.16 × 10⁶ L m^-2 h^-1 bar^-1). Notably, the LDH also had well-dispersed catalytic active sites, which could initiate advanced oxidation processes (AOPs) to efficiently eliminate various types of water-soluble organic pollutants (e.g., pharmaceuticals, phenolic compounds and organic dyes). The resulting modified ACFs exhibited exceptional removal rates for both oil and organic pollutants in the complex sewage during the continuous filtration process. These versatile abilities integrated with the facile preparation method reported herein provide outstanding prospects for the large-scale treatment of oily wastewater.

Electro-Enhanced Separation of Microsized Oil-in-Water Emulsions via Metallic Membranes: Performance and Mechanistic Insights

Conventional separation membranes suffer from evitable fouling and flux decrease for water treatment applications. Herein, a novel protocol of electro-enhanced membrane separation is proposed for the efficient treatment of microsized emulsions (∼1 μm) by rationally designing robust electroresponsive copper metallic membranes, which could mitigate oil fouling and coenhance permeance (from ∼1026 to ∼2516 L·m^-2·h^-1·bar^-1) and rejection (from ∼87 to ∼98%). High-flux Cu membranes exhibit superior ductility and electrical conductivity, enabling promising electroactivity. Separation performance and the fouling mechanism were studied under different electrical potentials and ionic strengths. Application of negative polarization into a large-pore (∼2.1 μm) Cu membrane is favorable to not only almost completely reject smaller-sized oil droplets (∼1 μm) but also achieve antifouling and anticorrosion functions. Moreover, surfactants around oil droplets might be redistributed due to electrostatic repulsion, which effectively enhances the steric hindrance effect between neighboring oil droplets, mitigating oil coalescence and consequently membrane fouling. Furthermore, due to the screening effect of surfactants, the presence of low-concentration salts increases the adsorption of surfactants at the oil-water interface, thus preventing oil coalescence via decreasing oil-water interfacial tension. However, under high ionic strengths, the fouling mechanism converts from cake filtration to a complete blocking model due to the reduced electrostatic repulsion between the Cu membrane and oil droplets. This work would provide mechanistic insights into electro-enhanced antifouling for not only oil emulsion separation but also more water treatment applications using rationally designed novel electroresponsive membranes.