Crack‐Free, Soft Wrinkles Enable Switchable Anisotropic Wetting

Formation of {111} oriented domains during the sputtering epitaxy growth of (001) oriented Iridium films

In the wafer-scale growth of Ir(001) on yttria-stabilized zirconia (YSZ) by magnetron sputtering epitaxy two kinds of {111} oriented domains are observed. One consists of sharp 'fjord'-shaped features in which four 90° alternated rotational variants of {111} are possible and the second one consists of islands with less defined shapes in which eight 45° alternated rotational variants can be found. Their formation occurs directly at the Ir/YSZ interface along incoherent grain boundaries, likely nucleating at local defects of the YSZ surface. In order to avoid these misoriented domains, process separation and proper etching pretreatment of the wafers both before and between the sputtering processes have been found to be the key strategy for achieving reproducibility and overall better material quality.

New Carbon Materials for Multifunctional Soft Electronics

Soft electronics are garnering significant attention due to their wide-ranging applications in artificial skin, health monitoring, human-machine interaction, artificial intelligence, and the Internet of Things. Various soft physical sensors such as mechanical sensors, temperature sensors, and humidity sensors are the fundamental building blocks for soft electronics. While the fast growth and widespread utilization of electronic devices have elevated life quality, the consequential electromagnetic interference (EMI) and radiation pose potential threats to device precision and human health. Another substantial concern pertains to overheating issues that occur during prolonged operation. Therefore, the design of multifunctional soft electronics exhibiting excellent capabilities in sensing, EMI shielding, and thermal management is of paramount importance. Because of the prominent advantages in chemical stability, electrical and thermal conductivity, and easy functionalization, new carbon materials including carbon nanotubes, graphene and its derivatives, graphdiyne, and sustainable natural-biomass-derived carbon are particularly promising candidates for multifunctional soft electronics. This review summarizes the latest advancements in multifunctional soft electronics based on new carbon materials across a range of performance aspects, mainly focusing on the structure or composite design, and fabrication method on the physical signals monitoring, EMI shielding, and thermal management. Furthermore, the device integration strategies and corresponding intriguing applications are highlighted. Finally, this review presents prospects aimed at overcoming current barriers and advancing the development of state-of-the-art multifunctional soft electronics.

Controlled Preparation of Highly Stretchable, Crack-Free Wrinkled Surfaces with Tunable Wetting and Optical Properties

Constructing wrinkles by utilizing strain-driven surface instability in film-substrate systems is a general method to prepare micronano structures, which have a wide range of applications in smart surfaces and devices such as flexible electronics, reversible wetting, friction, and optics. However, cracks generated during the preparation and use process significantly affect the uniformity of wrinkled surfaces and degrade the functional properties of the film devices. The realization of crack-free wrinkles with high stretchability in hard film systems is still a great challenge. Here, we report on a facile technique for controllable preparation of large-area, highly stretchable, crack-free wrinkled surfaces by ultraviolet ozone (UVO) treatment of Ecoflex. The thickness dependence of the wrinkles and the in situ wrinkling process during mechanical loading are investigated. The wrinkles including striped, labyrinth-like, herringbone, and transitional structures are controllable by changing strain mode (uniaxial or biaxial), loading history (simultaneous or sequential), strain anisotropy, and gradient loading. The wrinkled surfaces obtained using UVO-treated Ecoflex have tunable wetting and optical properties and can maintain excellent mechanical stability under large strains. This study provides a facile method for the preparation of large-area, crack-free wrinkles, which is simple, fast, low-cost, and robust. The resulting wrinkled surfaces remain stable under high stretching, which is beneficial for many practical applications, especially in the cases of large strains.

Functional PDMS Elastomers: Bulk Composites, Surface Engineering, and Precision Fabrication

Polydimethylsiloxane (PDMS)-the simplest and most common silicone compound-exemplifies the central characteristics of its class and has attracted tremendous research attention. The development of PDMS-based materials is a vivid reflection of the modern industry. In recent years, PDMS has stood out as the material of choice for various emerging technologies. The rapid improvement in bulk modification strategies and multifunctional surfaces has enabled a whole new generation of PDMS-based materials and devices, facilitating, and even transforming enormous applications, including flexible electronics, superwetting surfaces, soft actuators, wearable and implantable sensors, biomedicals, and autonomous robotics. This paper reviews the latest advances in the field of PDMS-based functional materials, with a focus on the added functionality and their use as programmable materials for smart devices. Recent breakthroughs regarding instant crosslinking and additive manufacturing are featured, and exciting opportunities for future research are highlighted. This review provides a quick entrance to this rapidly evolving field and will help guide the rational design of next-generation soft materials and devices.

Designing of anisotropic gradient surfaces for directional liquid transport: Fundamentals, construction, and applications

Many biological surfaces are capable of transporting liquids in a directional manner without energy consumption. Inspired by nature, constructing asymmetric gradient surfaces to achieve desired droplet transport, such as a liquid diode, brings an incredibly valuable and promising area of research with a wide range of applications. Enabled by advances in nanotechnology and manufacturing techniques, biomimetics has emerged as a promising avenue for engineering various types of anisotropic material system. Over the past few decades, this approach has yielded significant progress in both fundamental understanding and practical applications. Theoretical studies revealed that the heterogeneous composition and topography mainly govern the wetting mechanisms and dynamics behavior of droplets, including the interdisciplinary aspects of materials, chemistry, and physics. In this review, we provide a concise overview of various biological surfaces that exhibit anisotropic droplet transport. We discussed the theoretical foundations and mechanisms of droplet motion on designed surfaces and reviewed recent research advances in droplet directional transport on designed plane surfaces and Janus membranes. Such liquid-diode materials yield diverse promising applications, involving droplet collection, liquid separation and delivery, functional textiles, and biomedical applications. We also discuss the recent challenges and ongoing approaches to enhance the functionality and application performance of anisotropic materials.

Wrinkled Interfaces: Taking Advantage of Anisotropic Wrinkling to Periodically Pattern Polymer Surfaces

Periodically patterned surfaces can cause special surface properties and are employed as functional building blocks in many devices, yet remaining challenges in fabrication. Advancements in fabricating structured polymer surfaces for obtaining periodic patterns are accomplished by adopting "top-down" strategies based on self-assembly or physico-chemical growth of atoms, molecules, or particles or "bottom-up" strategies ranging from traditional micromolding (embossing) or micro/nanoimprinting to novel laser-induced periodic surface structure, soft lithography, or direct laser interference patterning among others. Thus, technological advances directly promote higher resolution capabilities. Contrasted with the above techniques requiring highly sophisticated tools, surface instabilities taking advantage of the intrinsic properties of polymers induce surface wrinkling in order to fabricate periodically oriented wrinkled patterns. Such abundant and elaborate patterns are obtained as a result of self-organizing processes that are rather difficult if not impossible to fabricate through conventional patterning techniques. Focusing on oriented wrinkles, this review thoroughly describes the formation mechanisms and fabrication approaches for oriented wrinkles, as well as their fine-tuning in the wavelength, amplitude, and orientation control. Finally, the major applications in which oriented wrinkled interfaces are already in use or may be prospective in the near future are overviewed.

Ultraefficient Electrocatalytic Hydrogen Evolution from Strain-Engineered, Multilayer MoS2

This paper reports an approach to repurpose low-cost, bulk multilayer MoS₂ for development of ultraefficient hydrogen evolution reaction (HER) catalysts over large areas (>cm²). We create working electrodes for use in HER by dry transfer of MoS₂ nano- and microflakes to gold thin films deposited on prestrained thermoplastic substrates. By relieving the prestrain at a macroscopic scale, a tunable level of tensile strain is developed in the MoS₂ and consequently results in a local phase transition as a result of spontaneously formed surface wrinkles. Using electrochemical impedance spectroscopy, we verified that electrochemical activation of the strained MoS₂ lowered the charge transfer resistance within the materials system, achieving HER activity comparable to platinum (Pt). Raman and X-ray photoelectron spectroscopy show that desulfurization in the multilayer MoS₂ was promoted by the phase transition; the combined effect of desulfurization and the lower charge resistance induced superior HER performance.

A confined-etching strategy for intrinsic anisotropic surface wetting patterning

Anisotropic functional patterned surfaces have shown significant applications in microfluidics, biomedicine and optoelectronics. However, surface patterning relies heavily on high-end apparatuses and expensive moulds/masks and photoresists. Decomposition behaviors of polymers have been widely studied in material science, but as-created chemical and physical structural changes have been rarely considered as an opportunity for wettability manipulation. Here, a facile mask-free confined-etching strategy is reported for intrinsic wettable surface patterning. With printing technology, the surface wetting state is regulated, enabling the chemical etching of setting locations and efficient fabrication of complex patterns. Notably, the created anisotropic patterns can be used for realizing water-responsive information storage and encryption as well as fabricating flexible electrodes. Featuring advantages of simple operation and economic friendliness, this patterning approach brings a bright prospect in developing functional materials with versatile applications.

Anisotropic functional patterned surfaces have shown significant applications in microfluidics, biomedicine, and optoelectronics. Here, authors demonstrate a fast and mask-free etching method for accurate surface patterning by confined decomposition, enabling the efficient fabrication of complex patterns.

Utilising buckling modes for the determination of the anisotropic mechanical properties of As2S3 nanosheets

The mechanical properties and interfacial behaviour of two-dimensional (2D) materials are crucial for their use in a number of technological applications. In this paper, two buckling modes, wrinkling and buckling delamination, were used to characterize the mechanics of As₂S₃ nanosheets. The plane-strain moduli of As₂S₃ nanosheets along the armchair (AC) and zigzag (ZZ) directions were determined via periodic wrinkles to be 16.7 ± 0.5 GPa and 51.5 ± 1.9 GPa, respectively. This is one of the largest reported anisotropies of in-plane mechanical properties among 2D materials. Using the delaminated buckles, the adhesion energy of few-layer As₂S₃ nanosheets on silicon and polymer (polymethyl methacrylate and polydimethylsiloxane) substrates was determined to be 0.110 ± 0.006 and 0.022 ± 0.002 J m^-2, respectively. A buckling mode map for As₂S₃ nanosheets on different substrates is presented.

Fundamentals and utilization of solid/ liquid phase boundary interactions on functional surfaces

The affinity of macroscopic solid surfaces or dispersed nano- and bioparticles towards liquids plays a key role in many areas from fluid transport to interactions of the cells with phase boundaries. Forces between solid interfaces in water become especially important when the surface texture or particles are in the colloidal size range. Although, solid-liquid interactions are still prioritized subjects of materials science and therefore are extensively studied, the related literature still lacks in conclusive approaches, which involve as much information on fundamental aspects as on recent experimental findings related to influencing the wetting and other wetting-related properties and applications of different surfaces. The aim of this review is to fill this gap by shedding light on the mechanism-of-action and design principles of different, state-of-the-art functional macroscopic surfaces, ranging from self-cleaning, photoreactive or antimicrobial coatings to emulsion separation membranes, as these surfaces are gaining distinguished attention during the ongoing global environmental and epidemic crises. As there are increasing numbers of examples for stimulus-responsive surfaces and their interactions with liquids in the literature, as well, this overview also covers different external stimulus-responsive systems, regarding their mechanistic principles and application possibilities.

Light-Induced Surface Wrinkling on Azo-Based Composite Films

Here we report a simple micro/nano patterning strategy based on light-induced surface wrinkling. Namely, we fabricated a film/substrate system composed of polydimethylsiloxane (PDMS) as a soft substrate and non-photosensitive polymer polystyrene (PS) mixed with azo-polymer (polydisperse orange 3, PDO3) as a stiff film. Taking advantage of the photo-thermal effect and photo-softening effect of PDO3, we fabricated various microstructured wrinkling morphologies by a simple light illumination. We investigated the influence of two exposure modes (i.e., static selective exposure and dynamic moving exposure), the illumination conditions, the composition of the blended film, and the film thickness on the resulting wrinkling patterns. It is highly expected that this azo-based photosensitive wrinkling system will be extended to functional systems for the realization of light-induced surface micro/nanopatterning.

Biomimetic and Biologically Compliant Soft Architectures via 3D and 4D Assembly Methods: A Perspective

Recent progress in soft material chemistry and enabling methods of 3D and 4D fabrication-emerging programmable material designs and associated assembly methods for the construction of complex functional structures-is highlighted. The underlying advances in this science allow the creation of soft material architectures with properties and shapes that programmably vary with time. The ability to control composition from the molecular to the macroscale is highlighted-most notably through examples that focus on biomimetic and biologically compliant soft materials. Such advances, when coupled with the ability to program material structure and properties across multiple scales via microfabrication, 3D printing, or other assembly techniques, give rise to responsive (4D) architectures. The challenges and prospects for progress in this emerging field in terms of its capacities for integrating chemistry, form, and function are described in the context of exemplary soft material systems demonstrating important but heretofore difficult-to-realize biomimetic and biologically compliant behaviors.

Mechanical Adaptability of Patterns in Constrained Hydrogel Membranes

Pattern formation and dynamic restructuring play a vital role in a plethora of natural processes. Understanding and controlling pattern formation in soft synthetic materials is important for imparting a range of biomimetic functionalities. Using a three-dimensional gel Lattice spring model, we focus on the dynamics of pattern formation and restructuring in thin thermoresponsive poly(N-isopropylacrylamide) membranes under mechanical forcing via stretching and compression. A mechanical instability due to the constrained swelling of a polymer network in response to the temperature quench results in out-of-plane buckling of these membranes. The depth of the temperature quench and applied mechanical forcing affect the onset of buckling and postbuckling dynamics. We characterize formation and restructuring of buckling patterns under the stretching and compression by calculating the wavelength and the amplitude of these patterns. We demonstrate dynamic restructuring of the patterns under mechanical forcing and characterize the hysteresis behavior. Our findings show that in the range of the strain rates probed, the wavelength prescribed during the compression remains constant and independent of the sample widths, while the amplitude is regulated dynamically. We demonstrate that significantly smaller wavelengths can be prescribed and sustained dynamically than those achieved in equilibrium in the same systems. We show that an effective membrane thickness may decrease upon compression due to the out-of-plane deformations and pattern restructuring. Our findings point out that mechanical forcing can be harnessed to control the onset of buckling, postbuckling dynamics, and hysteresis phenomena in gel-based systems, introducing novel means of tailoring the functionality of soft structured surfaces and interfaces.

Kirigami-Inspired Highly Stretchable, Conductive, and Hierarchical Ti3C2Tx MXene Films for Efficient Electromagnetic Interference Shielding and Pressure Sensing

Although Ti₃C₂T_x MXene sheets are highly conductive, it is still a challenge to design highly stretchable MXene electrodes for flexible electronic devices. Inspired by the high stretchability of kirigami patterns, we demonstrate a bottom-up methodology to design highly stretchable and conductive polydimethylsiloxane (PDMS)/Ti₃C₂T_x MXene films for electromagnetic interference (EMI) shielding and pressure sensing applications by constructing wrinkled MXene patterns on a flexible PDMS substrate to create a hierarchical surface with primary and secondary surface wrinkles. The self-controlled microcracks created in the valley domains of the hierarchical film via a nonuniform deformation during prestretching/releasing cycles endow the hierarchical PDMS/MXene film with a high stretchability (100%), strain-invariant conductivity in a strain range of 0%-100%, and stable conductivities over an 1000-cycle fatigue measurement. The stretchable film exhibits a highly stable EMI shielding performance of ≈30 dB at a tensile strain of 50%, and its EMI shielding efficiency increases further to 103 dB by constructing a two-film structure. Furthermore, a highly stretchable and sensitive iontronic sensor array with integrated MXene-based electrodes and circuits is fabricated by a stencil printing process, exhibiting high sensitivity (66.3 nF kPa^-1), excellent dynamic cycle stability over 1000 cycles under different frequencies, and sensitive pressure monitoring capability under a tensile strain of 50%.

Multiscale Hierarchical Surface Patterns by Coupling Optical Patterning and Thermal Shrinkage

Herein, a simple hierarchical surface patterning method is presented by effectively combining buckling instability and azopolymer-based surface relief grating inscription. In this technique, submicron patterns are achieved using azopolymers, whereas the microscale patterns are fabricated by subsequent thermal shrinkage. The wetting characterization of various topographically patterned surfaces confirms that the method permits tuning of contact angles and choosing between isotropic and anisotropic wetting. Altogether, this method allows efficient fabrication of hierarchical surfaces over several length scales in relatively large areas, overcoming some limitations of fabricating multiscale roughness in lithography and also methods of creating merely random patterns, such as black silicon processing or wet etching of metals. The demonstrated fine-tuning of the surface patterns may be useful in optimizing surface-related material properties, such as wetting and adhesion, producing substrates that are of potential interest in mechanobiology and tissue engineering.

Soft skin layers for reconfigurable and programmable nanowrinkles

Wrinkling skin layers on pre-strained polymer sheets has drawn significant interest as a method to create reconfigurable surface patterns. Compared to widely studied metal or silica films, softer polymer skins are more tolerant to crack formation when the surface topography is tuned under applied strain. This Mini-review discusses recent progress in mechano-responsive wrinkles based on polymer skin materials. Control over the skin thickness with nanometer accuracy allows for tuning of the wrinkle wavelength and orientation over length scales from nanometer to micrometer regimes. Furthermore, soft skin layers enable texturing of two-dimensional electronic materials with programmable feature sizes and structural hierarchy because of the conformal adhesion to the substrates. Soft skin systems open prospects to tailor a range of surface properties via external stimuli important for applications such as smart windows, microfluidics, and nanoelectronics.

Switchable Isotropic/Anisotropic Wettability and Programmable Droplet Transportation on a Shape-Memory Honeycomb

Programmable droplet transportation is required urgently but is still challenging. In this work, breath figure was employed to fabricate shape-memory poly(lactic acid) (PLLA) honeycombs in which tiny crystals and an amorphous network act as the shape-fixed phase and recovery phase, respectively. Upon uniaxial tension, circle pores from the breath figure were deformed to elliptical pores, producing contact angle differences and anisotropic wetting behaviors in two directions. Both pore geometry and anisotropic wettability can be tailored via the draw ratio. On the PLLA honeycomb surface with a lower draw ratio, the contact angle difference is too small to induce droplet transportation along the desired direction. In the case of a higher draw ratio, however, the movement of water droplets has been controlled absolutely along the tension direction. The transition between them can be achieved reversibly during uniaxial tension and recovery processes based on the shape-memory effect. The enhanced flow control, which can be attributed to the synergism between optimal hydrophobicity and enlarged anisotropic wetting behaviors, endows water droplets with the ability to turn a corner spontaneously on a V-shaped surface including two regions exhibiting different oriented directions.

Regulating surface wrinkles using light

Regulating existing micro and nano wrinkle structures into desired configurations is urgently necessary yet remains challenging, especially modulating wrinkle direction and location on demand. In this work, we propose a novel light-controlled strategy for surface wrinkles, which can dynamically and precisely regulate all basic characteristics of wrinkles, including wavelength, amplitude, direction and location (λ, A, θ and L_c), and arbitrarily tune wrinkle topographies in two dimensions (2D). By considering the bidirectional Poisson's effect and soft boundary conditions, a modified theoretical model depicting the relation between stress distributions and the basic characteristics was developed to reveal the mechanical mechanism of the regulation strategy. Furthermore, the resulting 2D ordered wrinkles can be used as a dynamic optical grating and a smart template to reversibly regulate the morphology of various functional materials. This study will pave the way for wrinkle regulation and guide fabrication technology for functional wrinkled surfaces.

Bioinspired Multiscale Wrinkling Patterns on Curved Substrates: An Overview

The surface wrinkling of biological tissues is ubiquitous in nature. Accumulating evidence suggests that the mechanical force plays a significant role in shaping the biological morphologies. Controlled wrinkling has been demonstrated to be able to spontaneously form rich multiscale patterns, on either planar or curved surfaces. The surface wrinkling on planar substrates has been investigated thoroughly during the past decades. However, most wrinkling morphologies in nature are based on the curved biological surfaces and the research of controllable patterning on curved substrates still remains weak. The study of wrinkling on curved substrates is critical for understanding the biological growth, developing three-dimensional (3D) or four-dimensional (4D) fabrication techniques, and creating novel topographic patterns. In this review, fundamental wrinkling mechanics and recent advances in both fabrications and applications of the wrinkling patterns on curved substrates are summarized. The mechanics behind the wrinkles is compared between the planar and the curved cases. Beyond the film thickness, modulus ratio, and mismatch strain, the substrate curvature is one more significant parameter controlling the surface wrinkling. Curved substrates can be both solid and hollow with various 3D geometries across multiple length scales. Up to date, the wrinkling morphologies on solid/hollow core-shell spheres and cylinders have been simulated and selectively produced. Emerging applications of the curved topographic patterns have been found in smart wetting surfaces, cell culture interfaces, healthcare materials, and actuators, which may accelerate the development of artificial organs, stimuli-responsive devices, and micro/nano fabrications with higher dimensions.

Scalable Manufacturing of Bending-Induced Surface Wrinkles

The wide range of textures that can be generated via wrinkling can imbue surfaces with functionalities useful for a variety of applications including tunable optics, stretchable electronics, and coatings with controlled wettability and adhesion. Conventional methods of wrinkle fabrication rely on batch processes in piece-by-piece fashion, not amenable for scale-up to enable commercialization of surface wrinkle-related technologies. In this work, a scalable manufacturing method for surface wrinkles is demonstrated on a cylindrical support using bending-induced strains. A bending strain is introduced to a thin layer of ultraviolet-curable poly(dimethylsiloxane) (UV-PDMS) coated on top of a soft PDMS substrate by wrapping the bilayer around a cylindrical roller. After curing the UV-PDMS and subsequently releasing the bending strain, one-dimensional or checkerboard surface wrinkles are produced. Based on experimental and computational analyses, we show that these patterns form as a result of the interplay between swelling and bending strains. The feasibility of continuous manufacturing of surface wrinkles is demonstrated by using a two-roller roll-to-roll prototype, which paves the way for scalable roll-to-roll processing. To demonstrate the utility of these textures, we show that surface wrinkles produced in this manner enhance the light harvesting and thus efficiency of a solar cell at oblique angles of illumination due to their strong light scattering properties.

Strain-Dependent Nanowrinkle Confinement of Block Copolymers

This paper describes an all-soft, templated assembly of block copolymers (BCPs) with programmable alignment. Using polymeric nanowrinkles as a confining scaffold, poly(styrene)-block-poly(dimethylsiloxane) (PS-b-PDMS) BCPs were assembled to be parallel or perpendicular to the wrinkle orientation by manipulating the substrate strain. Self-consistent field theory modeling revealed that wrinkle curvature and surface affinity govern the BCP structural formation. Furthermore, control of BCP alignment was demonstrated for complex wrinkle geometries, various copolymer molecular weights, and functional wrinkle skin layers. This integration of BCP patterning with flexible 3D architectures offers a promising nanolithography approach for next-generation soft electronics.

Soft Skin Layers Enable Area-Specific, Multiscale Graphene Wrinkles with Switchable Orientations

This paper reports a method to realize crack-free graphene wrinkles with variable spatial wavelengths and switchable orientations. Graphene supported on a thin fluoropolymer and prestrained elastomer substrate can exhibit conformal wrinkling after strain relief. The wrinkle orientation could be switched beyond the intrinsic fracture limit of graphene for hundreds of cycles of stretching and releasing without forming cracks. Mechanical modeling revealed that the fluoropolymer layer mediated the structural evolution of the graphene wrinkles without crack formation or delamination. Patterned fluoropolymer layers with different thicknesses produced wrinkles with controlled wavelengths and orientations while maintaining the mechanical integrity of graphene under high tensile strain.

Controlling silk fibroin conformation for dynamic, responsive, multifunctional, micropatterned surfaces

Protein micro/nanopatterning has long provided sophisticated strategies for a wide range of applications including biointerfaces, tissue engineering, optics/photonics, and bioelectronics. We present here the use of regenerated silk fibroin to explore wrinkle formation by exploiting the structure-function relation of silk. This yields a biopolymer-based reversible, multiresponsive, dynamic wrinkling system based on the protein's responsiveness to external stimuli that allows on-demand tuning of surface morphologies and properties. The polymorphic transitions of silk fibroin enable modulation of the wrinkle patterns and, consequently, the material's physical properties. The interplay between silk protein chains and external stimuli enables control over the protein film's wrinkling dynamics. Thanks to the versatility of regenerated silk fibroin as a technological substrate, a number of demonstrator devices of varying utility are shown ranging from information encoding to modulation of optical transparency and thermal regulation.

Ultraviolet to Mid-Infrared Emissivity Control by Mechanically Reconfigurable Graphene

Spectral emissivity control is critical for optical and thermal management in the ambient environment because solar irradiance and atmospheric transmissions occur at distinct wavelength regions. For instance, selective emitters with low emissivity in the solar spectrum but high emissivity in the mid-infrared can lead to significant radiative cooling. Ambient variations require not only spectral control but also a mechanism to adjust the emissivity. However, most selective emitters are fixed to specific wavelength ranges and lack dynamic control mechanisms. Here we show ultraviolet to mid-infrared emissivity control by mechanically reconfiguring graphene, in which stretching and releasing induce dynamic topographic changes. We fabricate crumpled graphene with pitches ranging from 40 nm to 10 μm using deformable substrates. Our measurements and computations show that 140 nm-pitch crumpled graphene offers ultraviolet emissivity control in 200-300 nm wavelengths whereas 10 μm-pitch crumpled graphene offers mid-infrared emissivity control in 7-19 μm wavelengths. Significant emissivity changes arise from interference induced by the periodic topography and selective transmissivity reductions. Dynamic stretching and releasing of 140 nm and 10 μm pitch crumpled graphene show reversible emissivity peak changes at 250 nm and at 9.9 μm wavelengths, respectively. This work demonstrates the unique potential of crumpled graphene as a reconfigurable optical and thermal management platform.

Spatially Engraving Morphological Structure on a Polymeric Surface by Ion Beam Milling

Polymer surface patterning and modification at the micro/nano scale has been discovered with great impact in applications such as microfluidics and biomedical technologies. We propose a highly efficient fabricating strategy, to achieve a functional polymer surface, which has control over the surface roughness. The key development in this fabrication method is the polymer positive diffusion effect (PDE) for an ion-bombarded polymeric hybrid surface through focused ion beam (FIB) technology. The PDE is theoretically explored by introducing a positive diffusion term into the classic theory. The conductivity-induced PDE constant is discussed as functions of substrates conductivity, ion energy and flux. The theoretical results agree well with the experiential results on the conductivity-induced PDE, and thus yield good control over roughness and patterning milling depth on the fabricated surface. Moreover, we demonstrate a controllable surface wettability in hydrophobic and superhydrophobic surfaces (contact angles (CA) range from 108.3° to 150.8°) with different CA hysteresis values ranging from 31.4° to 8.3°.

Tackling the Scalability Challenge in Plasmonics by Wrinkle-Assisted Colloidal Self-Assembly

Electromagnetic radiation of a certain frequency can excite the collective oscillation of the free electrons in metallic nanostructures using localized surface plasmon resonances (LSPRs), and this phenomenon can be used for a variety of optical and electronic functionalities. However, nanostructure design over a large area using controlled LSPR features is challenging and requires high accuracy. In this article, we offer an overview of the efforts made by our group to implement a wrinkle-assisted colloidal particle assembly method to approach this challenge from a different angle. First, we introduce the controlled wrinkling process and discuss the underlying theoretical framework. We then set out how the wrinkled surfaces are utilized to guide the self-assembly of colloidal nanoparticles of various surface chemistry, size, and shape. Subsequently, template-assisted colloidal self-assembly mechanisms and a general guide for particle assembly beyond plasmonics will be presented. In addition, we also discuss the collective plasmonic behavior in depth, including strong plasmonic coupling due to nanoscale gap size as well as magnetic mode excitation and demonstrate the potential applications of wrinkle-assisted colloidal particle assembly method in the field of mechanoresponsive metasurfaces and surface-enhanced spectroscopy. Lastly, a general perspective in the field of template-assisted colloidal assembly with regard to potential applications in plasmonic photocatalysis, solar cells, optoelectronics, and sensing devices is provided.

Designing Hierarchical Nanostructures from Conformable and Deformable Thin Materials

This Perspective focuses on the design of hierarchical structures in deformable thin materials by patterning mechanical instabilities. Fabrication of three-dimensional (3D) structures with multiple length scales-starting at the nanoscale-can result in on-demand surface functionalities from the modification of the mechanical, chemical, and optical properties of materials. Conventional top-down lithography, however, cannot achieve 3D patterns over large areas (>cm²). In contrast, a bottom-up approach based on controlling strain in layered nanomaterials conformally coated on polymeric substrates can produce multiscale structures in parallel. In-plane and out-of-plane structural hierarchies formed by conformal buckling show unique structure-function relationships. Programmable hierarchical surfaces offer prospects to tune global- and local-level characteristics of nanomaterials that will positively impact applications in nanomechanics, nanoelectronics, and nanophotonics.

Enhancing Printing Resolution on Hydrophobic Polymer Surfaces Using Patterned Coatings of Cellulose Nanocrystals

High-resolution inkjet printing of a hydrophobic polymer surface (polystyrene, PS) was accomplished using a patterned coating of cellulose nanocrystals (CNCs) that prevents the ink from bleeding. A periodically crack-free, wrinkled (wavelength of around 850 nm) stamp was prepared by surface oxidation of an uniaxially stretched poly(dimethylsiloxane) elastomeric substrate and was used as a template to transfer aligned patterns of cellulose nanocrystals (CNCs) onto PS surfaces by wet stamping. The morphology of the aligned CNC coatings on PS was then compared with randomly deposited CNCs on PS using atomic force microscopy. The wettability of the CNCs and polymer surfaces with water and ink was measured and analyzed in the context of inkjet printing. This biomaterial coating technique enables high-resolution printing of modern water-based inks onto hydrophobic surfaces for applications in renewable packaging and printing of biomolecules for high throughput diagnostics. Further, with suitable modifications, the technology is scalable to roll-to-roll manufacturing for industrial flexo printing.

Dynamic Interpenetrating Polymer Network (IPN) Strategy for Multiresponsive Hierarchical Pattern of Reversible Wrinkle

Dynamic micro-/nanowrinkle patterns with response to multienvironmental stimuli can offer a facile method for on-demand regulation of surface properties, thus allowing for generation of a smart surface. Here a practical yet robust strategy is described to fabricate redox, light and thermal responsive wrinkle by building dynamic double interpenetrating polymer network (IPN) as the top layer for a typical bilayer system. IPNs were constructed through the photochemical reaction of a mixture comprised of light-sensitive anthracene-containing polymer (PAN) and redox-sensitive disulfide-containing diacrylate monomer (DSDA). Thanks to the dynamic covalent reversible C-C bond in PAN and S-S bond in DSDA, the morphology of wrinkled surface not only can be reversibly and precisely (micrometer scale) tailored to all kinds of complicated hierarchical pattern permanently, but also can be controlled temporarily by irradiation of near-infrared light (NIR). A sine wave model is proposed to investigate the dynamics of real-time reversible wrinkle evolution. This general approach based on IPN allows independent multistimuli control over wettability and optical properties on the wrinkled surface, thus, presents a considerable alternative to implement a smart surface.

Random Lasing Engineering in Poly-(9-9dioctylfluorene) Active Waveguides Deposited on Wrinkles Corrugated Surfaces

This paper investigates the correlation between the random lasing properties of organic waveguides made by poly-(9-9dioctylfluorene) (PFO) thin films and the morphology of wrinkled corrugated substrates. The capability to individually control the wrinkle wavelength, shape, and height allows us to separately investigate their role on the sample emission properties. We demonstrate that the main parameter determining the presence of coherent random lasing is the substrate roughness and that, contrary to what could be qualitatively expected, as the roughness increases, coherent random lasing is progressively reduced. Coherent random lasing is observed only for a substrate roughness below 33 nm, while higher roughness leads to amplified spontaneous emission (up to 70 nm) or to the absence of light amplification in the film (above 70 nm). We demonstrate that this result is due to a progressive reduction of the light amplification efficiency in the PFO film, evidencing that coherent random lasing can be obtained only with a right interplay between light amplification and scattering. Besides clarifying the basic aspects of random lasing in organic waveguides, our work opens the way to the realization of organic random lasers with predictable emission properties, thanks to the high control level of the scattering properties of the wrinkled corrugated surfaces.

The influence of plasma treatment on the elasticity of the in situ oxidized gradient layer in PDMS: towards crack-free wrinkling

Controlled surface wrinkling is widely applied for structuring surfaces in the micro- and nano-range. The formation of cracks in the wrinkling process is however limiting applications, and developing approaches towards crack-free wrinkles is therefore vital. To understand crack-formation, we systematically characterized the thickness and mechanics of thin layers formed by O2-plasma-oxidation of polydimethyl siloxane (PDMS) as a function of plasma power and pressure using Atomic Force Microscopy Quantitative Nano-mechanical Mapping (AFM-QNM). We found a nearly constant layer thickness with simultaneously changing Young's moduli for both power and pressure screenings. We determined the respective crack densities, revealing conditions for crack-free wrinkling. Thus we could identify correlations between the intensity of plasma treatment and the cracking behavior. The primary cause for crack-suppression is a continuous elasticity gradient starting within the soft bulk PDMS, and rising up to several hundred MPa at the oxidized layer's surface. With mechanical simulations via the Finite Elements Method (FEM) we were able to demonstrate a noticeable difference in maximal stress intensity σmax between a comparable, but theoretical single layer and a gradient interface. A threshold in tensile stress of σcrit = 14 MPa distinguishes between intact and cracked layers.

Monolithic Polymer Nanoridges with Programmable Wetting Transitions

This paper describes polymeric nanostructures with dynamically tunable wetting properties. Centimeter-scale areas of monolithic nanoridges can be generated by strain relief of thermoplastic polyolefin films with fluoropolymer skin layers. Changing the amount of strain results in polyolefin ridges with aspect ratios greater than four with controlled feature densities. Surface chemistry and topography are demonstrated to be able to be tailored by SF₆ -plasma etching to access multiple wetting states: Wenzel, Cassie-Baxter, and Cassie-impregnating states. Reversible transitions among the wetting states can be realized in a programmable manner by cyclic stretching and reshrinking the patterned substrates without delamination and cracking.

Stretchable Nanolasing from Hybrid Quadrupole Plasmons

This paper reports a robust and stretchable nanolaser platform that can preserve its high mode quality by exploiting hybrid quadrupole plasmons as an optical feedback mechanism. Increasing the size of metal nanoparticles in an array can introduce ultrasharp lattice plasmon resonances with out-of-plane charge oscillations that are tolerant to lateral strain. By patterning these nanoparticles onto an elastomeric slab surrounded by liquid gain, we realized reversible, tunable nanolasing with high strain sensitivity and no hysteresis. Our semiquantum modeling demonstrates that lasing build-up occurs at the hybrid quadrupole electromagnetic hot spots, which provides a route toward mechanical modulation of light-matter interactions on the nanoscale.

Mechanoresponsive Tuning of Anisotropic Wetting on Hierarchically Structured Patterns

Here, we propose a simple mechanoresponsive system on patterned soft surfaces to manipulate both anisotropy and orientation of liquid wetting. On the poly(dimethylsiloxane) embedding line patterned structures, additional topographies, such as wrinkles and cracks, can be provided by applying compressive and tensile stress, respectively. This tunable hierarchy of structures with the different scales and directions of lines, wrinkles, and cracks allow the mechanoresponsive control of anisotropic wetting in a single platform. In addition, the wetting behavior on those surfaces is precisely investigated based on the concept of critical contact angle to overcome the ridges in a step flow.

Light-Modulated Surface Micropatterns with Multifunctional Surface Properties on Photodegradable Polymer Films

Photodegradable polymers constitute an emerging class of materials that are expected to possess advances in the areas of micro/nano- and biotechnology. Herein, we report a green and effective strategy to fabricate light-responsive surface micropatterns by taking advantage of photodegradation chemistry. Thanks to the molecular chain breakage during the photolysis process, the stress field of photodegradable polymer-based wrinkling systems undergoes continuous disturbance, leading to the release/reorganization of the internal stress. Revealed by systematic experiments, the light-induced stress release mechanism enables the dynamic adaption of not only thermal-induced labyrinth wrinkles, but uniaxially oriented wrinkle microstructures induced by mechanical straining. This method paves the way for their diverse applications, for example, in optical information display and storage, and the smart fabrication of multifunctional surfaces as demonstrated here.

Flexible piezocapacitive sensors based on wrinkled microstructures: toward low-cost fabrication of pressure sensors over large areas

Wrinkled elastomeric templates prepared by stretching and releasing are utilized for demonstrating highly sensitive, simple, and low-cost piezocapacitive pressure sensors over large area.