Atomic Layer Deposition of ZnO on CuO Enables Selective and Efficient Electroreduction of Carbon Dioxide to Liquid Fuels

Tuning the selectivity of bimetallic Cu electrocatalysts for CO2 reduction using atomic layer deposition

Cu-Zn bimetallic catalysts were synthesized on 3-D gas diffusion electrodes using atomic layer deposition (ALD) techniques. Electrochemical CO2 reduction was evaluated, and a significant variation in the product selectivity was observed compared to unmodified Cu catalysts. As low as a single ALD cycle of ZnO resulted in a reduction of C2H4 production and shift towards CO selectivity, which is attributed to changes in the chemical state of the surface. Our findings demonstrate the impact of atomically-precise surface modifications on electrocatalyst selectivity.

C2 Product Selectivity by 2D-nanosheet of Layered Zn-doped Cu2(OH)3(NO3)-A Pre-catalyst for Electrochemical CO2 Reduction

The natural carbon cycle cannot mitigate and recycle the excess CO2 in the atmosphere, leading to a continuous rise in the global temperature. Electrochemical conversion of CO2 is one of the useful methods to utilise this anthropogenic CO2 and convert it into value-added chemicals. However, this process suffers the challenges of product selectivity and good Faradaic efficiency. In our current work, we report the role of Zn-doping in the 2D-Nanosheet of Cu2(OH)3(NO3)-a pre-catalyst that undergoes the in-situ transformation into a metallic state along with surface reconstruction. Our studies show, in the aqueous medium, the optimum amount of Zn plays a crucial role in the production of ethanol with the Faradaic efficiency of ∼45.2 % though C-C coupling. Temperature-programmed desorption studies conclude that Zn increases the product selectivity for CO adsorption on Cu2(OH)3(NO3) nanosheets, further facilitating the C-C coupling at higher negative potential. The detailed XPS studies also reveal that the in-situ conversion of Cu2+ to Cu0 and Cu+ at negative potential contributes to the production of C2 products. The post-catalytic microstructural and spectroscopic studies converge to this point that the cumulative effect of oxidation state, surface reconstruction, as well as the presence of Zn modulate the overall Faradaic efficiency for ethanol formation.

Electrochemical CO2 Reduction Reaction: Comprehensive Strategic Approaches to Catalyst Design for Selective Liquid Products Formation

The escalating concern regarding the release of CO2 into the atmosphere poses a significant threat to the contemporary efforts in mitigating climate change. Amidst a multitude of strategies for curtailing CO2 emissions, the electrochemical CO2 reduction presents a promising avenue for transforming CO2 molecules into a diverse array of valuable gaseous and liquid products, such as CO, CH3OH, CH4, HCO2H, C2H4, C2H5OH, CH3CO2H, 1-C3H7OH and others. The mechanistic investigations of gaseous products (e. g. CO, CH4, C2H4, C2H6 and others) broadly covered in the literature. There is a noticeable gap in the literature when it comes to a comprehensive summary exclusively dedicated to coherent roadmap for the designing principles for a selective catalyst all possible liquid products (such as CH3OH, C2H5OH, 1-C3H7OH, 2-C3H7OH, 1-C4H9OH, as well as other C3-C4 products like methylglyoxal and 2,3-furandiol, in addition to HCO2H, AcOH, oxalic acid and others), selectively converted by CO2 reduction. This entails a meticulous analysis to justify these approaches and a thorough exploration of the correlation between materials and their electrocatalytic properties. Furthermore, these insightful discussions illuminate the future prospects for practical applications, a facet not exhaustively examined in prior reviews.

Metal-Organic-Framework-Derived CuO-ZnO@CN Hollow Nanoreactors: Precise Structural Control and Efficient Catalytic Performance

Hollow carbon-nitrogen nanoreactors constitute a class of porous materials that have widespread application owing to their large inner cavities, low densities, core-shell interfaces, and enrichment effects. Direct carbonization of precursors is the simplest and most economical method to prepare porous carbon-nitrogen materials; however, this method requires high temperatures, thus yielding nonoxide structures. In this study, CuO-ZnO@CN (CN: carbon-nitrogen layers) is prepared using the two-step heating of zeolitic imidazolium skeleton-8 (ZIF-8) coated with CuO-ZnO precursors. During carbonization, the ZIF-8 nanoparticles are converted into carbon-nitrogen layers at high temperatures. Next, a heating process based on the autocatalytic effect of Cu can be used to etch the hollow structure prepared by the carbon-nitrogen layers. The CuO-ZnO@CN hollow composites fabricated using this method exhibit excellent catalytic properties for the ethynylation of formaldehyde. The proposed strategy can be used to develop techniques for syntheses of readily reducible carbon oxide claddings and their composites.

Tensile-Strained Cu Penetration Electrode Boosts Asymmetric C-C Coupling for Ampere-Level CO2-to-C2+ Reduction in Acid

The synthesis of multicarbon (C2+) products remains a substantial challenge in sustainable CO2 electroreduction owing to the need for sufficient current density and faradaic efficiency alongside carbon efficiency. Herein, we demonstrate ampere-level high-efficiency CO2 electroreduction to C2+ products in both neutral and strongly acidic (pH=1) electrolytes using a hierarchical Cu hollow-fiber penetration electrode (HPE). High concentration of K+ could concurrently suppress hydrogen evolution reaction and facilitate C-C coupling, thereby promoting C2+ production in strong acid. By optimizing the K+ and H+ concentration and CO2 flow rate, a faradaic efficiency of 84.5 % and a partial current density as high as 3.1 A cm-2 for C2+ products, alongside a single-pass carbon efficiency of 81.5 % and stable electrolysis for 240 h were demonstrated in a strong acidic solution of H2SO4 and KCl (pH=1). Experimental measurements and density functional theory simulations suggested that tensile-strained Cu HPE enhances the asymmetric C-C coupling to steer the selectivity and activity of C2+ products.

Cu-In Dual Sites with Sulfur Defects toward Superior Ethanol Electrosynthesis from CO2 Electrolysis

The electrosynthesis of multi-carbon chemicals from excess carbon dioxide (CO2) is an area of great interest for research and commercial applications. However, improving both the yield of CO2-to-ethanol conversion and the stability of the catalyst at the same time is proving to be a challenging issue. Here it is proposed to stabilize active Cu(I) and In dual sites with sulfur defects through an electro-driven intercalation strategy, which leads to the delocalization of electron density that enhances orbital hybridizations between the Cu-C and In-H bonds. Hence, the energy barrier for the rate-limiting *CHO formation step is reduced toward the key *OCHCHO* formation during ethanol production, which is also facilitated by the combined Cu site enabling C-C coupling and In site with a higher oxygen affinity based on both thermodynamic and kinetic calculations. Accordingly, such dual-site catalyst achieves a high partial current density toward ethanol of 409 ± 15 mA cm⁻2 for over 120 h. Furthermore, a scaled-up flow cell is assembled with an industrial-relevant current of 5.7 A for over 36 h, in which the carbon loss is less than 2.5% and single-pass carbon efficiency is ≈19%.

State of Play of Critical Mineral-Based Catalysts for Electrochemical E-Refinery to Synthetic Fuels

The pursuit of decarbonization involves leveraging waste CO2 for the production of valuable fuels and chemicals (e.g., ethanol, ethylene, and urea) through the electrochemical CO2 reduction reactions (CO2RR). The efficacy of this process heavily depends on electrocatalyst performance, which is generally reliant on high loading of critical minerals. However, the supply of these minerals is susceptible to shortage and disruption, prompting concerns regarding their usage, particularly in electrocatalysis, requiring swift innovations to mitigate the supply risks. The reliance on critical minerals in catalyst fabrication can be reduced by implementing design strategies that improve the available active sites, thereby increasing the mass activity. This review seeks to discuss and analyze potential strategies, challenges, and opportunities for improving catalyst activity in CO2RR with a special attention to addressing the risks associated with critical mineral scarcity. By shedding light onto these aspects of critical mineral-based catalyst systems, this review aims to inspire the development of high-performance catalysts and facilitates the practical application of CO2RR technology, whilst mitigating adverse economic, environmental, and community impacts.

In Situ Electropolymerizing Toward EP-CoP/Cu Tandem Catalyst for Enhanced Electrochemical CO2-to-Ethylene Conversion

Electrochemical CO2 reduction has garnered significant interest in the conversion of sustainable energy to valuable fuels and chemicals. Cu-based bimetallic catalysts play a crucial role in enhancing *CO concentration on Cu sites for efficient C─C coupling reactions, particularly for C2 product generation. To enhance Cu's electronic structure and direct its selectivity toward C2 products, a novel strategy is proposed involving the in situ electropolymerization of a nano-thickness cobalt porphyrin polymeric network (EP-CoP) onto a copper electrode, resulting in the creation of a highly effective EP-CoP/Cu tandem catalyst. The even distribution of EP-CoP facilitates the initial reduction of CO2 to *CO intermediates, which then transition to Cu sites for efficient C─C coupling. DFT calculations confirm that the *CO enrichment from Co sites boosts *CO coverage on Cu sites, promoting C─C coupling for C2+ product formation. The EP-CoP/Cu gas diffusion electrode achieves an impressive current density of 726 mA cm-2 at -0.9 V versus reversible hydrogen electrode (RHE), with a 76.8% Faraday efficiency for total C2+ conversion and 43% for ethylene, demonstrating exceptional long-term stability in flow cells. These findings mark a significant step forward in developing a tandem catalyst system for the effective electrochemical production of ethylene.

Review on strategies for improving the added value and expanding the scope of CO2 electroreduction products

The electrochemical reduction of CO2 into value-added chemicals has been explored as a promising solution to realize carbon neutrality and inhibit global warming. This involves utilizing the electrochemical CO2 reduction reaction (CO2RR) to produce a variety of single-carbon (C1) and multi-carbon (C2+) products. Additionally, the electrolyte solution in the CO2RR system can be enriched with nitrogen sources (such as NO3-, NO2-, N2, or NO) to enable the synthesis of organonitrogen compounds via C-N coupling reactions. However, the electrochemical conversion of CO2 into valuable chemicals still faces challenges in terms of low product yield, poor faradaic efficiency (FE), and unclear understanding of the reaction mechanism. This review summarizes the promising strategies aimed at achieving selective production of diverse carbon-containing products, including CO, formate, hydrocarbons, alcohols, and organonitrogen compounds. These approaches involve the rational design of electrocatalysts and the construction of coupled electrocatalytic reaction systems. Moreover, this review presents the underlying reaction mechanisms, identifies the existing challenges, and highlights the prospects of the electrosynthesis processes. The aim is to offer valuable insights and guidance for future research on the electrocatalytic conversion of CO2 into carbon-containing products of enhanced value-added potential.

Heteroatom substitution enhances generation and reactivity of surface-activated peroxydisulfate complexes for catalytic fenton-like reactions

Peroxydisulfate (PDS)-based Fenton-like reactions are promising advanced oxidation processes (AOPs) to degrade recalcitrant organic water pollutants. Current research predominantly focuses on augmenting the generation of reactive species (e.g., surface-activated PDS complexes (PDS*) to improve treatment efficiency, but overlooks the potential benefits of enhancing the reactivity of these species. Here, we enhanced PDS* generation and reactivity by incorporating Zn into CuO catalyst lattice, which resulted in 99% degradation of 4-chlorophenol within only 10 min. Zn increased PDS* generation by nearly doubling PDS adsorption while maintaining similar PDS to PDS* conversion efficiency, and induced higher PDS* reactivity than the common catalyst CuO, as indicated by a 4.1-fold larger slope between adsorbed PDS and open circuit potential of a catalytic electrode. Cu-O-Zn formation upshifts the d-band center of Cu sites and lowers the energy barrier for PDS adsorption and sulfate desorption, resulting in enhanced PDS* generation and reactivity. Overall, this study informs strategies to enhance PDS* reactivity and design highly active catalysts for efficient AOPs.

Steering the Reconstruction of Oxide-Derived Cu by Secondary Metal for Electrosynthesis of n-Propanol from CO

As fuel and an important chemical feedstock, n-propanol is highly desired in electrochemical CO2/CO reduction on Cu catalysts. However, the precise regulation of the Cu localized structure is still challenging and poorly understood, thus hindering the selective n-propanol electrosynthesis. Herein, by decorating Au nanoparticles (NPs) on CuO nanosheets (NSs), we present a counterintuitive transformation of CuO into undercoordinated Cu sites locally around Au NPs during CO reduction. In situ spectroscopic techniques reveal the Au-steered formation of abundant undercoordinated Cu sites during the removal of oxygen on CuO. First-principles accuracy molecular dynamic simulation demonstrates that the localized Cu atoms around Au tend to rearrange into disordered layer rather than a Cu (111) close-packed plane observed on bare CuO NSs. These Au-steered undercoordinated Cu sites facilitate CO binding, enabling selective electroreduction of CO into n-propanol with a high Faradaic efficiency of 48% in a flow cell. This work provides new insight into the regulation of the oxide-derived catalysts reconstruction with a secondary metal component.

ALD-Engineered CuxO Overlayers Transform ZnO Nanorods for Selective Production of CO in Electrochemical CO2 Reduction

The electrochemical CO2 reduction reaction (CO2RR) holds tremendous promise as a strategy for lowering atmospheric CO2 levels and creating new clean energy sources. The conversion of CO2RR to CO, in particular, has garnered significant scientific interest due to its industrial feasibility. Within this context, the CuZn-based electrocatalyst presents an attractive alternative to conventional CO-selective electrocatalysts, which are often costly and scarce. Nevertheless, the wide-range utilization of CuZn electrocatalysts requires a more comprehensive understanding of their performance and characteristics. In this study, we synthesized ZnO nanorods through electrodeposition and subsequently coated them with CuxO overlayers prepared by atomic layer deposition (ALD). CuxO significantly enhanced CO selectivity, and 88% CO selectivity at a relatively low potential of -0.8 V was obtained on an optimized CuxO overlayer thickness (CuxO-250/ZnO). The addition of CuxO on ZnO was found to dramatically increase the electrochemical surface area (ESCA), lower the charge-transfer resistance (Rct), and introduce new active sites in the ε-CuZn4 phase. Furthermore, electrochemical Raman spectroscopy results showed that the CuxO-250/ALD electrode developed a ZnO layer on the surface during the CO2RR, while the bare ZnO electrode showed no evidence of ZnO during the reaction. These results suggest that the addition of CuxO by ALD played a crucial role in stabilizing ZnO on the surface. The initial amount of CuxO was shown to further affect the redeposition of the ZnO layer and hence affect the final composition of the surface. We attribute the improvement in CO selectivity to the introduction of both ε-CuZn4 and ZnO that developed during the CO2RR. Overall, our study provides new insights into the dynamic behavior and surface composition of CuZn electrocatalysts during CO2RR.

Recent insights on the use of modified Zn-based catalysts in eCO2RR

Converting CO2 into valuable chemicals can provide a new path to mitigate the greenhouse effect, achieving the aim of "carbon neutrality" and "carbon peaking". Among numerous electrocatalysts, Zn-based materials are widely distributed and cheap, making them one of the most promising electrocatalyst materials to replace noble metal catalysts. Moreover, the Zn metal itself has a certain selectivity for CO. After appropriate modification, such as oxide derivatization, structural reorganization, reconstruction of the surfaces, heteroatom doping, and so on, the Zn-based electrocatalysts can expose more active sites and adjust the d-band center or electronic structure, and the FE and stability of them can be effectively improved, and they can even convert CO2 to multi-carbon products. This review aims to systematically describe the latest progresses of modified Zn-based electrocatalyst materials (including organic and inorganic materials) in the electrocatalytic carbon dioxide reduction reaction (eCO2RR). The applications of modified Zn-based catalysts in improving product selectivity, increasing current density and reducing the overpotential of the eCO2RR are reviewed. Moreover, this review describes the reasonable selection and good structural design of Zn-based catalysts, presents the characteristics of various modified zinc-based catalysts, and reveals the related catalytic mechanisms for the first time. Finally, the current status and development prospects of modified Zn-based catalysts in eCO2RR are summarized and discussed.

CO2 and H2 Activation on Zinc-Doped Copper Clusters

Here we systematically investigate the CO2 and H2 activation and dissociation on small Cun Zn0/+ (n=3-6) clusters using Density Functional Theory. We show that Cu6 Zn is a superatom, displaying an increased HOMO-LUMO gap and is inert towards CO2 or H2 activation or dissociation. While other neutral clusters weakly activate CO2 , the cationic clusters preferentially bind the CO2 in monodentate nonactivated way. Notably, Cu4 Zn allows for the dissociation of activated CO2 , whereas larger clusters destabilize all activated CO2 binding modes. Conversely, H2 dissociation is favored on all clusters examined, except for Cu6 Zn. Cu3 Zn+ and Cu4 Zn, favor the formation of formate through the H2 dissociation pathway rather than CO2 dissociation. These findings suggest the potential of these clusters as synthetic targets and underscore their significance in the realm of CO2 hydrogenation.

Optimizing copper nanoparticles with a carbon shell for enhanced electrochemical CO2 reduction to ethanol

The electrochemical reduction of carbon dioxide (CO2RR) holds great promise for sustainable energy utilization and combating global warming. However, progress has been impeded by challenges in developing stable electrocatalysts that can steer the reaction toward specific products. This study proposes a carbon shell coating protection strategy by an efficient and straightforward approach to prevent electrocatalyst reconstruction during the CO2RR. Utilizing a copper-based metal-organic framework as the precursor for the carbon shell, we synthesized carbon shell-coated electrocatalysts, denoted as Cu-x-y, through calcination in an N2 atmosphere (where x and y represent different calcination temperatures and atmospheres: N2, H2, and NH3). It was found that the faradaic efficiency of ethanol over the catalysts with a carbon shell could reach ∼67.8%. In addition, the catalyst could be stably used for more than 16 h, surpassing the performance of Cu-600-H2 and Cu-600-NH3. Control experiments and theoretical calculations revealed that the carbon shell and Cu-C bonds played a pivotal role in stabilizing the catalyst, tuning the electron environment around Cu atoms, and promoting the formation and coupling process of CO*, ultimately favoring the reaction pathway leading to ethanol formation. This carbon shell coating strategy is valuable for developing highly efficient and selective electrocatalysts for the CO2RR.

Atomic Layer Deposition of Cu Electrocatalysts on Gas Diffusion Electrodes for CO2 Reduction

Electrochemical reduction of CO2 using Cu catalysts enables the synthesis of C2+ products including C2H4 and C2H5OH. In this study, Cu catalysts were fabricated using plasma-enhanced atomic layer deposition (PEALD), achieving conformal deposition of catalysts throughout 3-D gas diffusion electrode (GDE) substrates while maintaining tunable control of Cu nanoparticle size and areal loading. The electrochemical CO2 reduction at the Cu surface yielded a total Faradaic efficiency (FE) > 75% for C2+ products. Parasitic hydrogen evolution was minimized to a FE of ∼10%, and a selectivity of 42.2% FE for C2H4 was demonstrated. Compared to a line-of-sight physical vapor deposition method, PEALD Cu catalysts show significant suppression of C1 products compared to C2+, which is associated with improved control of catalyst morphology and conformality within the porous GDE substrate. Finally, PEALD Cu catalysts demonstrated a stable performance for 15 h with minimal reduction in the C2H4 production rate.

Regulating reconstruction of oxide-derived Cu for electrochemical CO2 reduction toward n-propanol

Oxide-derived copper (OD-Cu) is the most efficient and likely practical electrocatalyst for CO2 reduction toward multicarbon products. However, the inevitable but poorly understood reconstruction from the pristine state to the working state of OD-Cu under strong reduction conditions largely hinders the rational construction of catalysts toward multicarbon products, especially C3 products like n-propanol. Here, we simulate the reconstruction of CuO and Cu2O into their derived Cu by molecular dynamics, revealing that CuO-derived Cu (CuOD-Cu) intrinsically has a richer population of undercoordinated Cu sites and higher surficial Cu atom density than the counterpart Cu2O-derived Cu (Cu2OD-Cu) because of the vigorous oxygen removal. In situ spectroscopes disclose that the coordination number of CuOD-Cu is considerably lower than that of Cu2OD-Cu, enabling the fast kinetics of CO2 reaction and strengthened binding of *C2 intermediate(s). Benefiting from the rich undercoordinated Cu sites, CuOD-Cu achieves remarkable n-propanol faradaic efficiency up to ~17.9%, whereas the Cu2OD-Cu dominantly generates formate.

Phase Interface Regulating on Amorphous/Crystalline Bismuth Catalyst for Boosted Electrocatalytic CO2 Reduction to Formate

Electroreduction of carbon dioxide into readily collectable and high-value carbon-based fuels is greatly significant to overcome the energy and environmental crises yet challenging in the development of robust and highly efficient electrocatalysts. Herein, a bismuth (Bi) heterophase electrode with enriched amorphous/crystalline interfaces was fabricated via cathodically in situ transformation of Bi-based metal-phenolic complexes (Bi-tannic acid, Bi-TA). Compared with amorphous or crystalline Bi catalyst, the amorphous/crystalline structure Bi leads to significantly enhanced performance for CO2 electroreduction. In a liquid-phase H-type cell, the Faraday efficiency (FE) of formate formation is over 90% in a wide potential range from -0.8 to -1.3 V, demonstrating a high selectivity toward formate. Moreover, in a flow cell, a large current density reaching 600 mA cm-2 can further be rendered for formate production. Theoretical calculations indicate that the amorphous/crystalline Bi heterophase interface exhibits a favorable adsorption of CO2 and lower energy barriers for the rate-determining step compared with the crystalline Bi counterparts, thus accelerating the reaction process. This work paves the way for the rational design of advanced heterointerface catalysts for CO2 reduction.

Computational Design and Experimental Validation of Enzyme Mimicking Cu-Based Metal-Organic Frameworks for the Reduction of CO2 into C2 Products: C-C Coupling Promoted by Ligand Modulation and the Optimal Cu-Cu Distance

While extensive research has been conducted on the conversion of CO2 to C1 products, the synthesis of C2 products still strongly depends on the Cu electrode. One main issue hindering the C2 production on Cu-based catalysts is the lack of an appropriate Cu-Cu distance to provide the ideal platform for the C-C coupling process. Herein, we identify a lab-synthesized artificial enzyme with an optimal Cu-Cu distance, named MIL-53 (Cu) (MIL= Materials of Institute Lavoisier), for CO2 conversion by using a density functional theory method. By substituting the ligands in the porous MIL-53 (Cu) nanozyme with functional groups from electron-donating NH2 to electron-withdrawing NO2, the Cu-Cu distance and charge of Cu can be significantly tuned, thus modulating the adsorption strength of CO2 that impacts the catalytic activity. MIL-53 (Cu) decorated with a COOH-ligand is found to be located at the top of a volcano-shaped plot and exhibits the highest activity and selectivity to reduce CO2 to CH3CH2OH with a limiting potential of only 0.47 eV. In addition, experiments were carried out to successfully synthesize COOH-decorated MIL-53(Cu) to prove its high catalytic performance for C2 production, which resulted in a -55.5% faradic efficiency at -1.19 V vs RHE, which is much higher than the faradic efficiency of the benchmark Cu electrode of 35.7% at -1.05 V vs RHE. Our results demonstrate that the biologically inspired enzyme engineering approach can redefine the structure-activity relationships of nanozyme catalysts and can also provide a new understanding of the catalytic mechanisms in natural enzymes toward the development of highly active and selective artificial nanozymes.

Bridging Trans-Scale Electrode Engineering for Mass CO2 Electrolysis

Electrochemical CO2 upgrade offers an artificial route for carbon recycling and neutralization, while its widespread implementation relies heavily on the simultaneous enhancement of mass transfer and reaction kinetics to achieve industrial conversion rates. Nevertheless, such a multiscale challenge calls for trans-scale electrode engineering. Herein, three scales are highlighted to disclose the key factors of CO2 electrolysis, including triple-phase boundaries, reaction microenvironment, and catalytic surface coordination. Furthermore, the advanced types of electrolyzers with various electrode design strategies are surveyed and compared to guide the system architectures for continuous conversion. We further offer an outlook on challenges and opportunities for the grand-scale application of CO2 electrolysis. Hence, this comprehensive Perspective bridges the gaps between electrode research and CO2 electrolysis practices. It contributes to facilitating the mixed reaction and mass transfer process, ultimately enabling the on-site recycling of CO2 emissions from industrial plants and achieving net negative emissions.

Electrochemical synthesis of propylene from carbon dioxide on copper nanocrystals

The conversion of carbon dioxide to value-added products using renewable electricity would potentially help to address current climate concerns. The electrochemical reduction of carbon dioxide to propylene, a critical feedstock, requires multiple C-C coupling steps with the transfer of 18 electrons per propylene molecule, and hence is kinetically sluggish. Here we present the electrosynthesis of propylene from carbon dioxide on copper nanocrystals with a peak geometric current density of -5.5 mA cm^-2. The metallic copper nanocrystals formed from CuCl precursor present preponderant Cu(100) and Cu(111) facets, likely to favour the adsorption of key *C₁ and *C₂ intermediates. Strikingly, the production rate of propylene drops substantially when carbon monoxide is used as the reactant. From the electrochemical reduction of isotope-labelled carbon dioxide mixed with carbon monoxide, we infer that the key step for propylene formation is probably the coupling between adsorbed/molecular carbon dioxide or carboxyl with the *C₂ intermediates that are involved in the ethylene pathway.

Recent Advances in Electrochemical, Photochemical, and Photoelectrochemical Reduction of CO2 to C2+ Products

Environmental problems such as global warming are one of the most prominent global challenges. Researchers are investigating various methods for decreasing CO₂ emissions. The CO₂ reduction reaction via electrochemical, photochemical, and photoelectrochemical processes has been a popular research topic because the energy it requires can be sourced from renewable sources. The CO₂ reduction reaction converts stable CO₂ molecules into useful products such as CO, CH₄ , C₂ H₄ , and C₂ H₅ OH. To obtain economic benefits from these products, it is important to convert them into hydrocarbons above C₂ . Numerous investigations have demonstrated the uniqueness of the CC coupling reaction of Cu-based catalysts for the conversion of CO₂ into useful hydrocarbons above C₂ for electrocatalysis. Herein, the principle of semiconductors for photocatalysis is briefly introduced, followed by a description of the obstacles for C₂₊ production. This review presents an overview of the mechanism of hydrocarbon formation above C₂ , along with advances in the improvement, direction, and comprehension of the CO₂ reduction reaction via electrochemical, photochemical, and photoelectrochemical processes.

Coverage-driven selectivity switch from ethylene to acetate in high-rate CO2/CO electrolysis

Tuning catalyst microenvironments by electrolytes and organic modifications is effective in improving CO₂ electrolysis performance. An alternative way is to use mixed CO/CO₂ feeds from incomplete industrial combustion of fossil fuels, but its effect on catalyst microenvironments has been poorly understood. Here we investigate CO/CO₂ co-electrolysis over CuO nanosheets in an alkaline membrane electrode assembly electrolyser. With increasing CO pressure in the feed, the major product gradually switches from ethylene to acetate, attributed to the increased CO coverage and local pH. Under optimized conditions, the Faradaic efficiency and partial current density of multicarbon products reach 90.0% and 3.1 A cm^-2, corresponding to a carbon selectivity of 100.0% and yield of 75.0%, outperforming thermocatalytic CO hydrogenation. The scale-up demonstration using an electrolyser stack achieves the highest ethylene formation rate of 457.5 ml min^-1 at 150 A and acetate formation rate of 2.97 g min^-1 at 250 A.

Cu/Cu2O nanocrystals for electrocatalytic carbon dioxide reduction to multi-carbon products

We demonstrate the electrochemical conversion of carbon dioxide into multi-carbon products catalyzed by Cu/Cu₂O nanocrystals, with a maximum C₂₊ faradaic efficiency of 75% in 0.10 M K₂SO₄ aqueous solution at -2.0 V versus Ag/AgCl and a partial current density of 34 mA cm^-2.

Recent Progress in Surface-Defect Engineering Strategies for Electrocatalysts toward Electrochemical CO2 Reduction: A Review

Climate change, caused by greenhouse gas emissions, is one of the biggest threats to the world. As per the IEA report of 2021, global CO2 emissions amounted to around 31.5 Gt, which increased the atmospheric concentration of CO2 up to 412.5 ppm. Thus, there is an imperative demand for the development of new technologies to convert CO2 into value-added feedstock products such as alcohols, hydrocarbons, carbon monoxide, chemicals, and clean fuels. The intrinsic properties of the catalytic materials are the main factors influencing the efficiency of electrochemical CO2 reduction (CO2-RR) reactions. Additionally, the electroreduction of CO2 is mainly affected by poor selectivity and large overpotential requirements. However, these issues can be overcome by modifying heterogeneous electrocatalysts to control their morphology, size, crystal facets, grain boundaries, and surface defects/vacancies. This article reviews the recent progress in electrochemical CO2 reduction reactions accomplished by surface-defective electrocatalysts and identifies significant research gaps for designing highly efficient electrocatalytic materials.

Graphdiyne supported Ag-Cu tandem catalytic scheme for electrocatalytic reduction of CO2 to C2+ products

The electrochemical CO₂ reduction reaction (CO₂RR) to added-value C₂₊ products is a worthy way to effectively reduce CO₂ levels in the atmosphere. Cu nanomaterials have been proposed as efficient CO₂RR catalysts for producing C₂₊ products; however, the difficulties in controlling their efficiency and selectivity hinder their applications. Herein, we propose a simple routine to construct a graphdiyne (GDY) supported Ag-Cu nanocluster as a C₂₊ product-selective electrocatalyst and optimize the composition by electrochemical performance screening. The synthesized Ag-Cu nanoclusters are uniformly distributed on the surface of GDY with particle sizes constricted to 3.7 nm due to the strong diyne-Cu interaction. Compared to Cu/GDY, Ag-Cu/GDY tandem schemes exhibited superior CO₂RR to C₂₊ performance with a Faraday efficiency (FE) of up to 55.1% and a current density of 48.6 mA cm^-2 which remain stable for more than 33 hours. Theoretical calculations show that the adsorption energy of CO is much higher on Cu (-1.066 eV) than on Ag (-0.615 eV), thus promoting the drift of *CO from Ag to Cu. Moreover, the calculations indicate that the key C-C coupling reaction of *CO with *COH is more favored on Ag-Cu/GDY than on the original Cu/GDY which contributes to the formation of C₂₊ products. Our findings shed light on a new strategy of combining a GDY support with a tandem catalytic scheme for developing new CO₂RR catalysts with superior selectivity and activity for C₂₊ products.

Structural Reconstruction of Catalysts in Electroreduction Reaction: Identifying, Understanding, and Manipulating

Electroreduction transformation of small molecules (CO₂ , N₂ , and H₂ O) into chemical feedstocks offers a promising approach to eliminate carbon emissions and harness renewable energy. Most cathodic catalysts often undergo structural transformation under operating electroreduction conditions. These structural reconstructions are reflected in changes in their catalytic activity. In-depth understanding of the change of active sites and influence parameters of reconstruction behaviors is an essential precondition for the design of highly efficient catalysts. Despite the previous achievements, comprehensive insight toward the structural evolution mechanism in cathodic catalysts, compared to anode ones, under reaction conditions is still lacking. Herein, an overview of structural reconstruction for cathodic catalysts in terms of fundamental mechanisms, reconstruction process, advanced characterizations, and influencing parameters is provided. On this basis, the typical strategies for manipulating the structural reconfiguration of catalysts are also explicitly discussed from the catalyst structure and working environment. By delivering the mechanism, strategies, insights, and techniques, this review will provide a comprehensive understanding of the structural reconstruction of cathodic catalysts in electroreduction reactions and future guidelines for their rational development.

Design strategy of a Cu-based catalyst for optimizing the performance in the electrochemical CO2 reduction reaction to multicarbon alcohols

The electrochemical CO₂ reduction reaction (ECRR) is a promising method to reduce excessive CO₂ emissions and achieve a sustainable carbon cycle. Due to the high reaction kinetics and efficiency, copper-based catalysts have shown great application potential for preparing multicarbon (C₂₊) products. C₂₊ alcohols have high economic value and use-value, playing an essential role in modern industry. Therefore, we summarize the latest research progress of the ECRR to synthesize C₂₊ alcohols on Cu-based catalysts and discuss the state-of-the-art catalyst design strategies to improve CO₂ reduction performance. Moreover, we analyzed in detail the specific reaction pathways for the conversion of CO₂ to C₂₊ alcohols based on DFT calculations. Finally, we propose the problems and possible solutions for synthesizing C₂₊ alcohols with copper-based catalysts. We hope that this review can provide ideas for devising ECRR catalysts for C₂₊ alcohols.

Alloying strategies for tuning product selectivity during electrochemical CO2 reduction over Cu

Excessive reliance on fossil fuels has led to the release and accumulation of large quantities of CO₂ into the atmosphere which has raised serious concerns related to environmental pollution and global warming. One way to mitigate this problem is to electrochemically recycle CO₂ to value-added chemicals or fuels using electricity from renewable energy sources. Cu is the only metallic electrocatalyst that has been shown to produce a wide range of industrially important chemicals at appreciable rates. However, low product selectivity is a fundamental issue limiting commercial applications of electrochemical CO₂ reduction over Cu catalysts. Combining copper with other metals that actively contribute to the electrochemical CO₂ reduction reaction process can selectively facilitate generation of desirable products. Alloying Cu can alter surface binding strength through electronic and geometric effects, enhancing the availability of surface confined carbon species, and stabilising key reduction intermediates. As a result, significant research has been undertaken to design and fabricate copper-based alloy catalysts with structures that can enhance the selectivity of targeted products. In this article, progress with use of alloying strategies for development of Cu-alloy catalysts are reviewed. Challenges in achieving high selectivity and possible future directions for development of new copper-based alloy catalysts are considered.

Current state of copper-based bimetallic materials for electrochemical CO2 reduction: a review

The increasing CO2 concentration in the atmosphere has caused profound environmental issues such as global warming. The use of CO2 as a feedstock to replace traditional fossil sources holds great promise to reduce CO2 emissions. The electrochemical conversion of CO2 has attracted much attention because it can be powered by renewable sources such as solar energy. In this review article, we provide insight into the important parameters when studying CO2RR and give a comprehensive review on the description of synthesis methods with electrocatalytic CO2 reduction over bimetallic copper-based materials. Due to the important bibliographic data on Cu bimetallic materials, we have limited this review to Sn, In, Pd, Zn and Ag. At the end of this review, challenges and perspectives for further upgrading have been included to briefly highlight the important future considerations of this rapidly growing technology.

Surface Co-Modification of Halide Anions and Potassium Cations Promotes High-Rate CO2 -to-Ethanol Electrosynthesis

The high-rate electrochemical CO₂ conversion to ethanol with high partial current density is attractive but challenging, which requires competing with other reduction products as well as hydrogen evolution. This work demonstrates the in situ reconstruction of KCuF₃ perovskite under CO₂ electroreduction conditions to fabricate a surface fluorine-bonded, single-potassium-atom-modified Cu(111) nanocrystal (K-F-Cu-CO₂ ). Density functional theory calculations reveal that the co-modification of both F and K atoms on the Cu(111) surface can promote the ethanol pathway via stabilization of the CO bond and selective hydrogenation of the CC bond in the CH₂ CHO* intermediate, while the single modification of either F or K is less effective. The K-F-Cu-CO₂ electrocatalyst exhibits an outstanding CO₂ -to-ethanol partial current density of 423 ± 30 mA cm^-2 with the corresponding Faradaic efficiency of 52.9 ± 3.7%, and a high electrochemical stability at large current densities, thus suggesting an attractive means of surface co-modification of halide anions and alkali-metal cations on Cu catalysts for high-rate CO₂ -to-ethanol electrosynthesis.

Isolating Single and Few Atoms for Enhanced Catalysis

Atomically dispersed metal catalysts have triggered great interest in the field of catalysis owing to their unique features. Isolated single or few metal atoms can be anchored on substrates via chemical bonding or space confinement to maximize atom utilization efficiency. The key challenge lies in precisely regulating the geometric and electronic structure of the active metal centers, thus significantly influencing the catalytic properties. Although several reviews have been published on the preparation, characterization, and application of single-atom catalysts (SACs), the comprehensive understanding of SACs, dual-atom catalysts (DACs), and atomic clusters has never been systematically summarized. Here, recent advances in the engineering of local environments of state-of-the-art SACs, DACs, and atomic clusters for enhanced catalytic performance are highlighted. Firstly, various synthesis approaches for SACs, DACs, and atomic clusters are presented. Then, special attention is focused on the elucidation of local environments in terms of electronic state and coordination structure. Furthermore, a comprehensive summary of isolated single and few atoms for the applications of thermocatalysis, electrocatalysis, and photocatalysis is provided. Finally, the potential challenges and future opportunities in this emerging field are presented. This review will pave the way to regulate the microenvironment of the active site for boosting catalytic processes.

Electrochemical Reduction of CO2 With Good Efficiency on a Nanostructured Cu-Al Catalyst

Carbon monoxide (CO) and formic acid (HCOOH) are suggested to be the most convenient products from electrochemical reduction of CO2 according to techno-economic analysis. To date, tremendous advances have been achieved in the development of catalysts and processes, which make this research topic even more interesting to both academic and industrial sectors. In this work, we report nanostructured Cu-Al materials that are able to convert CO2 to CO and HCOOH with good efficiency. The catalysts are synthesized via a green microwave-assisted solvothermal route, and are composed of Cu2O crystals modified by Al. In KHCO3 electrolyte, these catalysts can selectively convert CO2 to HCOOH and syngas with H2/CO ratios between 1 and 2 approaching one unit faradaic efficiency in a wide potential range. Good current densities of 67 and 130 mA cm−2 are obtained at −1.0 V and −1.3 V vs. reversible hydrogen electrode (RHE), respectively. When switching the electrolyte to KOH, a significant selectivity up to 20% is observed for C2H4 formation, and the current densities achieve 146 and 222 mA cm−2 at −1.0 V and −1.3 V vs. RHE, respectively. Hence, the choice of electrolyte is critically important as that of catalyst in order to obtain targeted products at industrially relevant current densities.

Oxide-Derived Core-Shell Cu@Zn Nanowires for Urea Electrosynthesis from Carbon Dioxide and Nitrate in Water

Urea electrosynthesis provides an intriguing strategy to improve upon the conventional urea manufacturing technique, which is associated with high energy requirements and environmental pollution. However, the electrochemical coupling of NO₃^- and CO₂ in H₂O to prepare urea under ambient conditions is still a major challenge. Herein, self-supported core-shell Cu@Zn nanowires are constructed through an electroreduction method and exhibit superior performance toward urea electrosynthesis via CO₂ and NO₃^- contaminants as feedstocks. Both ¹H NMR spectra and liquid chromatography identify urea production. The optimized urea yield rate and Faradaic efficiency over Cu@Zn can reach 7.29 μmol cm^-2 h^-1 and 9.28% at -1.02 V vs RHE, respectively. The reaction pathway is revealed based on the intermediates detected through in situ attenuated total reflection Fourier transform infrared spectroscopy and online differential electrochemical mass spectrometry. The combined results of theoretical calculations and experiments prove that the electron transfer from the Zn shell to the Cu core can not only facilitate the formation of *CO and *NH₂ intermediates but also promote the coupling of these intermediates to form C-N bonds, leading to a high faradaic efficiency and yield of the urea product.

Controlling the Morphology of Barrel-Shaped Nanostructures Grown via CuZn Electro-Oxidation

Herein, we report a feasible method for forming barrel-like hybrid Cu(OH)₂-ZnO structures on α-brass substrate via low-potential electro-oxidation in 1 M NaOH solution. The presented study was conducted to investigate the electrochemical behavior of CuZn in a passive range (−0.2 V–0.5 V) and its morphological changes that occur under these conditions. As found, morphology and phase composition of the grown layer strongly depend on the applied potential, and those material characteristics can be tuned by varying the operating conditions. To the best of our knowledge, the yielded morphology of barrel-like structure has not been previously observed for brass anodizing. Additionally, photoactivity under both UV and daylight irradiation-induced degradation of organic dye (methyl orange) using Cu(OH)₂-ZnO composite was explored. Obtained results proved photocatalytic activity of the material that led to degradation of 43% and 36% of the compound in UV and visible light, respectively. The role of Cu(OH)₂ in improving ZnO photoactivity was recognized and discussed. As implied by both the undertaken research and the literature on the subject, cupric hydroxide can act as a trap for photoexcited electrons, and thus contributes to stabilizing electron-hole recombination. This resulted in improved light-absorbing properties of the photoactive component, ZnO.

Understanding the Effect of *CO Coverage on C-C Coupling toward CO2 Electroreduction

Cu-based tandem nanocrystals have been widely applied to produce multicarbon (C₂₊) products via enhancing CO intermediate (*CO) coverage toward CO₂ electroreduction. Nevertheless, it remains ambiguous to understand the intrinsic correlation between *CO coverage and C-C coupling. Herein, we constructed a tandem catalyst via coupling CoPc with the gas diffusion electrode of Cu (GDE of Cu-CoPc). A faradaic efficiency for C₂₊ products of 82% was achieved over a GDE of Cu-CoPc at an applied current density of 480 mA cm^-2 toward CO₂ electroreduction, which was 1.8 times as high as that over the GDE of Cu. Based on in situ experiments and density functional theory calculations, we revealed that the high *CO coverage induced by CO-generating CoPc promoted the local enrichment of *CO with the top adsorption mode, thus reducing the energy barrier for the formation of OCCO intermediate. This work provides an in-depth understanding of the surface coverage-dependent mode-specific C-C coupling mechanism toward CO₂ electroreduction.

Electrochemical CO2 reduction - The macroscopic world of electrode design, reactor concepts & economic aspects

For the efficient electrochemical conversion of CO2 into valuable chemical feedstocks, a well-coordinated interaction of all electrolyzer compartments is required. In addition to the catalyst, whose role is described in detail in the part "Electrochemical CO2 Reduction toward Multicarbon Alcohols - The Microscopic World of Catalysts & Process Conditions" of this divided review, the general cell setups, design and manufacture of the electrodes, membranes used, and process parameters must be optimally matched. The authors' goal is to provide a comprehensive review of the current literature on how these aspects affect the overall performance of CO2 electrolysis. To be economically competitive as an overall process, the framework conditions, i.e., CO2 supply and reaction product treatment must also be considered. If the key indicators for current density, selectivity, cell voltage, and lifetime of a CO2 electrolyzer mentioned in the techno-economic consideration of this review are met, electrochemical CO2 reduction can make a valuable contribution to the creation of closed carbon cycles and to a sustainable energy economy.

Electrochemical CO2 reduction toward multicarbon alcohols - The microscopic world of catalysts & process conditions

Tackling climate change is one of the undoubtedly most important challenges at the present time. This review deals mainly with the chemical aspects of the current status for converting the greenhouse gas CO2 via electrochemical CO2 reduction reaction (CO2RR) to multicarbon alcohols as valuable products. Feasible reaction routes are presented, as well as catalyst synthesis methods such as electrodeposition, precipitation, or sputtering. In addition, a comprehensive overview of the currently achievable selectivities for multicarbon alcohols in CO2RR is given. It is also outlined to what extent, for example, modifications of the catalyst surfaces or the use of bifunctional compounds the product distribution is shifted. In addition, the influence of varying electrolyte, temperature, and pressure is described and discussed.

Atomic-dispersed copper simultaneously achieve high-efficiency removal and high-value-added conversion to ammonia of nitrate in sewage

Environmentally friendly electrochemical reduction pathways from NO₃^- to NH₃ or N₂ have provided feasible strategy into the green production of ammonia or the treatment of nitrate wastewater. Here, we anchored single-atom Cu with boron carbon nitride on carbon nanotube (BCN@Cu/CNT), and achieved the efficient operation of electrochemical nitrate reduction reaction (NIRR). BCN@Cu/CNT can efficiently catalyze the selective conversion of high-concentration nitrate into high-value-added ammonia, where the ammonia yield rate and Faradaic efficiency are as high as 172,226.5 μg h^-1 mg_cat.^-1 and 95.32% (at -0.6 V), respectively. BCN@Cu/CNT also shows the ability to efficiently remove low-concentration nitrates in sewage. Specifically, here only takes 5 h to nearly 100% (99.32%) eliminate NO₃^- (50 mg L^-1) in sewage without any residual NO₂^-. The excellent catalytic activity and physicochemical stability of BCN@Cu/CNT for NIRR suggest the promising industrial application prospects, including the green production of ammonia and the purification of nitrate wastewater.

Revisiting the Impact of Morphology and Oxidation State of Cu on CO2 Reduction Using Electrochemical Flow Cell

Electroreduction of carbon dioxide (CO₂) in a flow electrolyzer represents a promising carbon-neutral technology with efficient production of valuable chemicals. In this work, the catalytic performance of polycrystalline copper (Cu), Cu₂O-derived copper (O(I)D-Cu), and CuO-derived copper (O(II)D-Cu) toward CO₂ reduction is unraveled in a custom-designed flow cell. A peak Faradaic efficiency of >70% and a production rate of ca. -250 mA cm^-2 toward C₂₊ products have been achieved on all the catalysts. In contrast to previous studies that reported a propensity for C₂₊ products on OD-Cu in conventional H-cells, the selectivity and activity of ethylene-dominated C₂₊ products are quite similar on the three types of catalysts at the same current density in our flow reactor. Our analysis also reveals current density to be a critical factor determining the C-C coupling in a flow cell, regardless of Cu catalyst's initial oxidation state and morphology.

Electrochemical CO2 Reduction on Cu: Synthesis-Controlled Structure Preference and Selectivity

The electrochemical CO2 reduction reaction (ECO2 RR) on Cu catalysts affords high-value-added products and is therefore of great practical significance. The outcome and kinetics of ECO2 RR remain insufficient, requiring essentially the optimized structure design for the employed Cu catalyst, and also the fine synthesis controls. Herein, synthesis-controlled structure preferences and the modulation of intermediate's interactions are considered to provide synthesis-related insights on the design of Cu catalysts for selective ECO2 RR. First, the origin of ECO2 RR intermediate-dominated selectivity is described. Advanced structural engineering approaches, involving alloy/compound formation, doping/defect introduction, and the use of specific crystal facets/amorphization, heterostructures, single-atom catalysts, surface modification, and nano-/microstructures, are then reviewed. In particular, these structural engineering approaches are discussed in association with diversified synthesis controls, and the modulation of intermediate generation, adsorption, reaction, and additional effects. The results pertaining to synthetic methodology-controlled structural preferences and the correspondingly motivated selectivity are further summarized. Finally, the current opportunities and challenges of Cu catalyst fabrication for highly selective ECO2 RR are discussed.