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Yamada E, Sakamoto H, Matsui H, Uruga T, Sugimoto K, Ha MQ, Dam HC, Matsuda R, Tada M. Three-Dimensional Visualization of Adsorption Distribution in a Single Crystalline Particle of a Metal-Organic Framework. J Am Chem Soc 2024; 146:9181-9190. [PMID: 38528433 DOI: 10.1021/jacs.3c14778] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/27/2024]
Abstract
Many unique adsorption properties of metal-organic frameworks (MOFs) have been revealed by diffraction crystallography, visualizing their vacant and guest-loaded crystal structures at the molecular scale. However, it has been challenging to see the spatial distribution of the adsorption behaviors throughout a single MOF particle in a transient equilibrium state. Here, we report three-dimensional (3D) visualization of molecular adsorption behaviors in a single crystalline particle of a MOF by in situ X-ray absorption fine structure spectroscopy combined with computed tomography for the first time. The 3D maps of water-coordinated Co sites in a 100 μm-scale MOF-74-Co crystal were obtained with 1 μm spatial resolution under several water vapor pressures. Through the visualization of the water vapor adsorption process, 3D spectroimaging revealed the mechanism and spatial heterogeneity of guest adsorption inside a single particle of a crystalline MOF.
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Affiliation(s)
- Emina Yamada
- Department of Chemistry, Graduate School of Science, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8602, Japan
- RIKEN SPring-8 Center, Sayo, Hyogo, 679-5198, Japan
| | - Hirotoshi Sakamoto
- RIKEN SPring-8 Center, Sayo, Hyogo, 679-5198, Japan
- Research Center for Materials Science, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8602, Japan
| | - Hirosuke Matsui
- Department of Chemistry, Graduate School of Science, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8602, Japan
- RIKEN SPring-8 Center, Sayo, Hyogo, 679-5198, Japan
| | - Tomoya Uruga
- Japan Synchrotron Radiation Research Center (JASRI)/SPring-8, Koto, Sayo, Hyogo 679-5198, Japan
| | - Kunihisa Sugimoto
- Japan Synchrotron Radiation Research Center (JASRI)/SPring-8, Koto, Sayo, Hyogo 679-5198, Japan
- Faculty of Science and Engineering, Graduate School of Science and Engineering, Kindai University, Kowakae. Higashiosaka, Osaka 577-8502, Japan
| | - Minh-Quyet Ha
- School of Knowledge Science, Japan Advanced Institute of Science and Technology, Asahidai, Nomi, Ishikawa 923-1292, Japan
| | - Hieu-Chi Dam
- School of Knowledge Science, Japan Advanced Institute of Science and Technology, Asahidai, Nomi, Ishikawa 923-1292, Japan
| | - Ryotaro Matsuda
- Department of Chemistry and Biotechnology, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8603, Japan
- Institute for Advanced Study, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8601, Japan
| | - Mizuki Tada
- Department of Chemistry, Graduate School of Science, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8602, Japan
- RIKEN SPring-8 Center, Sayo, Hyogo, 679-5198, Japan
- Research Center for Materials Science, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8602, Japan
- Institute for Advanced Study, Nagoya University, Furo-cho, Chikusa, Nagoya, Aichi 464-8601, Japan
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2
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Vollmer I, Jenks MJF, Rejman S, Meirer F, Gurinov A, Baldus M, Weckhuysen BM. Unravelling potential reaction intermediates during catalytic pyrolysis of polypropylene with microscopy and spectroscopy. Catal Sci Technol 2024; 14:894-902. [PMID: 38379714 PMCID: PMC10876043 DOI: 10.1039/d3cy01473h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/22/2023] [Accepted: 01/10/2024] [Indexed: 02/22/2024]
Abstract
While plastics-to-plastics recycling via melting and re-extrusion is often the preferred option due to a relatively low CO2 footprint, this technique requires a highly sorted waste stream and plastic properties can often not be maintained. Obtaining aromatics, such as benzene, toluene, and xylene (BTX), via catalytic pyrolysis of polyolefins, such as polypropylene and polyethylene, offers another attractive recycling technology. In this process, a discarded crude oil refinery catalyst (ECAT) was previously shown to lower the unwanted formation of deactivating coke species compared to a fresh crude oil refinery catalyst (FCC-cat), while yielding 20 wt% aromatics from polypropylene. In this work, we study the underlying reaction mechanism for this chemical recycling process over the fresh and used refinery catalyst as well as a model system, not containing any zeolite material, using a combination of microscopy and spectroscopy. More specifically, by using in situ fluorescence microscopy, in situ infrared spectroscopy, in situ ultraviolet-visible spectroscopy as well as ex situ solid-state nuclear magnetic resonance, we observe highly fluorescent methylated aromatic intermediates that differ for the three catalyst materials under study both in their fluorescence, IR, UV-vis, and NMR spectroscopy features. This detailed micro-spectroscopic comparison informs which potential reaction intermediates lead to increased coke formation. Our results suggests that a next generation of catalyst materials for this process would profit from a higher accessibility and a milder acidity compared to an FCC-cat and shows the great potential of using ECAT to reduce coking and obtain a BTX stream, which could be become the chemical building blocks for the manufacturing of e.g., plastics and coating materials.
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Affiliation(s)
- Ina Vollmer
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Department of Chemistry, Utrecht University Universiteitsweg 99 3584 CH Utrecht The Netherlands
| | - Michael J F Jenks
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Department of Chemistry, Utrecht University Universiteitsweg 99 3584 CH Utrecht The Netherlands
| | - Sebastian Rejman
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Department of Chemistry, Utrecht University Universiteitsweg 99 3584 CH Utrecht The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Department of Chemistry, Utrecht University Universiteitsweg 99 3584 CH Utrecht The Netherlands
| | - Andrei Gurinov
- NMR Spectroscopy, Bijvoet Center for Biomolecular Research, Department of Chemistry, Utrecht University Padualaan 8 3584 CH Utrecht The Netherlands
| | - Marc Baldus
- NMR Spectroscopy, Bijvoet Center for Biomolecular Research, Department of Chemistry, Utrecht University Padualaan 8 3584 CH Utrecht The Netherlands
| | - Bert M Weckhuysen
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Department of Chemistry, Utrecht University Universiteitsweg 99 3584 CH Utrecht The Netherlands
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3
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Werny MJ, Meirer F, Weckhuysen BM. Visualizing the Structure, Composition and Activity of Single Catalyst Particles for Olefin Polymerization and Polyolefin Decomposition. Angew Chem Int Ed Engl 2024; 63:e202306033. [PMID: 37782261 DOI: 10.1002/anie.202306033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2023] [Revised: 09/29/2023] [Accepted: 10/02/2023] [Indexed: 10/03/2023]
Abstract
The structural and morphological characterization of individual catalyst particles for olefin polymerization, as well as for the reverse process of polyolefin decomposition, can provide an improved understanding for how these catalyst materials operate under relevant reaction conditions. In this review, we discuss an emerging analytical toolbox of 2D and 3D chemical imaging techniques that is suitable for investigating the chemistry and reactivity of related catalyst systems. While synchrotron-based X-ray microscopy still provides unparalleled spatial resolutions in 2D and 3D, a number of laboratory-based techniques, most notably focused ion beam-scanning electron microscopy, confocal fluorescence microscopy, infrared photoinduced force microscopy and laboratory-based X-ray nano-computed tomography, have helped to significantly expand the arsenal of analytical tools available to scientists in heterogeneous catalysis and polymer science. In terms of future research, the review outlines the role and impact of in situ and operando (spectro-)microscopy experiments, involving sophisticated reactors as well as online reactant and product analysis, to obtain real-time information on the formation, decomposition, and mobility of polymer phases within single catalyst particles. Furthermore, the potential of fluorescence microscopy, X-ray microscopy and optical microscopy is highlighted for the high-throughput characterization of olefin polymerization and polyolefin decomposition catalysts. By combining these chemical imaging techniques with, for example, chemical staining methodologies, selective probe molecules as well as particle sorting approaches, representative structure-activity relationships can be derived at the level of single catalyst particles.
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Affiliation(s)
- Maximilian J Werny
- Inorganic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584, CG Utrecht, The Netherlands
- Dutch Polymer Institute (DPI), P.O. Box 902, 5600, AX Eindhoven, The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584, CG Utrecht, The Netherlands
| | - Bert M Weckhuysen
- Inorganic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584, CG Utrecht, The Netherlands
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4
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Bian J, Wang B, Niu X, Zhao H, Ling H, Ju F. Migration and emission characteristics of metal pollutants in fluid catalytic cracking (FCC) process. JOURNAL OF HAZARDOUS MATERIALS 2024; 462:132778. [PMID: 37844495 DOI: 10.1016/j.jhazmat.2023.132778] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/16/2023] [Revised: 10/01/2023] [Accepted: 10/11/2023] [Indexed: 10/18/2023]
Abstract
Fluid catalytic cracking (FCC) is the core unit for heavy oil conversion in refineries. In the FCC process, the metal contaminants from the feedstock are deposited on the catalysts, causing catalyst deactivation and metal particulate matter (PM) emission. However, the migration and emission characteristics of metal pollutants in FCC units are still unclear. Here, the stack tests of three FCC units were carried out to monitor metal PM emissions, and the metal contents of the feedstock oil and spent catalyst were detected. For the metal migration from the feedstock to the catalysts, Ni, Fe, and V have high concentrations and migration rates while other metals perform much lower. The metal distribution on the spent catalysts profoundly determines the metal mobility to the flue gas and the regeneration process affects the catalyst attrition, leading to metal PM emissions discrepancy. The migration rate and emission concentration of V in the deeper layers of the catalysts are much lower than those of Ni at the particle's exterior. Finally, the stack data was used to calculate the emission factors and ratio factors of the metal PM. This work is expected to advance metal migration cognition and metal pollutants emissions estimation in FCC units.
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Affiliation(s)
- Jiawei Bian
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Bohan Wang
- Key Laboratory of Specially Functional Polymeric Materials and Related Technology of the Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Ximing Niu
- Shanghai Research Institute of Chemical Industry CO., LTD, Shanghai 200333, China
| | - Hai Zhao
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Hao Ling
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Feng Ju
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China; Inorganic Chemistry and Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Utrecht, the Netherlands.
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5
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Omori NE, Bobitan AD, Vamvakeros A, Beale AM, Jacques SDM. Recent developments in X-ray diffraction/scattering computed tomography for materials science. PHILOSOPHICAL TRANSACTIONS. SERIES A, MATHEMATICAL, PHYSICAL, AND ENGINEERING SCIENCES 2023; 381:20220350. [PMID: 37691470 PMCID: PMC10493554 DOI: 10.1098/rsta.2022.0350] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/27/2023] [Accepted: 07/17/2023] [Indexed: 09/12/2023]
Abstract
X-ray diffraction/scattering computed tomography (XDS-CT) methods are a non-destructive class of chemical imaging techniques that have the capacity to provide reconstructions of sample cross-sections with spatially resolved chemical information. While X-ray diffraction CT (XRD-CT) is the most well-established method, recent advances in instrumentation and data reconstruction have seen greater use of related techniques like small angle X-ray scattering CT and pair distribution function CT. Additionally, the adoption of machine learning techniques for tomographic reconstruction and data analysis are fundamentally disrupting how XDS-CT data is processed. The following narrative review highlights recent developments and applications of XDS-CT with a focus on studies in the last five years. This article is part of the theme issue 'Exploring the length scales, timescales and chemistry of challenging materials (Part 2)'.
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Affiliation(s)
- Naomi E. Omori
- Finden Limited, Merchant House, 5 East St Helens Street,Abingdon OX14 5EG, UK
| | - Antonia D. Bobitan
- Finden Limited, Merchant House, 5 East St Helens Street,Abingdon OX14 5EG, UK
- Department of Chemistry, University College London, 20 Gordon Street, London WC1H 0AJ, UK
- Research Complex at Harwell, Rutherford Appleton Laboratory, Harwell Science and Innovation Campus, Didcot, Oxon OX11 0FA, UK
| | - Antonis Vamvakeros
- Finden Limited, Merchant House, 5 East St Helens Street,Abingdon OX14 5EG, UK
- Dyson School of Design Engineering, Imperial College London, London SW7 2DB, UK
| | - Andrew M. Beale
- Finden Limited, Merchant House, 5 East St Helens Street,Abingdon OX14 5EG, UK
- Department of Chemistry, University College London, 20 Gordon Street, London WC1H 0AJ, UK
- Research Complex at Harwell, Rutherford Appleton Laboratory, Harwell Science and Innovation Campus, Didcot, Oxon OX11 0FA, UK
| | - Simon D. M. Jacques
- Finden Limited, Merchant House, 5 East St Helens Street,Abingdon OX14 5EG, UK
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6
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Monochromatic computed tomography using laboratory-scale setup. Sci Rep 2023; 13:363. [PMID: 36611113 PMCID: PMC9825405 DOI: 10.1038/s41598-023-27409-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/19/2022] [Accepted: 01/02/2023] [Indexed: 01/09/2023] Open
Abstract
In this article, we demonstrate the viability of highly monochromatic full-field X-ray absorption near edge structure based tomography using a laboratory-scale Johann-type X-ray absorption spectrometer utilising a conventional X-ray tube source. In this proof-of-concept, by using a phantom embedded with elemental Se, Na[Formula: see text]SeO[Formula: see text], and Na[Formula: see text]SeO[Formula: see text], we show that the three-dimensional distributions of Se in different oxidation states can be mapped and distinguished from the phantom matrix and each other with absorption edge contrast tomography. The presented method allows for volumetric analyses of chemical speciation in mm-scale samples using low-brilliance X-ray sources, and represents a new analytic tool for materials engineering and research in many fields including biology and chemistry.
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7
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Werny MJ, Siebers KB, Friederichs NH, Hendriksen C, Meirer F, Weckhuysen BM. Advancing the Compositional Analysis of Olefin Polymerization Catalysts with High-Throughput Fluorescence Microscopy. J Am Chem Soc 2022; 144:21287-21294. [DOI: 10.1021/jacs.2c09159] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Maximilian J. Werny
- Inorganic Chemistry and Catalysis Group, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584CG Utrecht, The Netherlands
- Dutch Polymer Institute (DPI), P.O. Box 902, 5600AX Eindhoven, The Netherlands
| | - Kirsten B. Siebers
- Inorganic Chemistry and Catalysis Group, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584CG Utrecht, The Netherlands
| | | | - Coen Hendriksen
- SABIC Technology Center, Urmonderbaan 22, 6167RD Geleen, The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis Group, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584CG Utrecht, The Netherlands
| | - Bert M. Weckhuysen
- Inorganic Chemistry and Catalysis Group, Institute for Sustainable and Circular Chemistry and Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584CG Utrecht, The Netherlands
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8
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Das S, Pashminehazar R, Sharma S, Weber S, Sheppard TL. New Dimensions in Catalysis Research with Hard X‐Ray Tomography. CHEM-ING-TECH 2022. [DOI: 10.1002/cite.202200082] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Srashtasrita Das
- Karlsruhe Institute of Technology Institute for Chemical Technology and Polymer Chemistry Engesserstraße 18 76131 Karlsruhe Germany
| | - Reihaneh Pashminehazar
- Karlsruhe Institute of Technology Institute for Chemical Technology and Polymer Chemistry Engesserstraße 18 76131 Karlsruhe Germany
| | - Shweta Sharma
- Karlsruhe Institute of Technology Institute for Chemical Technology and Polymer Chemistry Engesserstraße 18 76131 Karlsruhe Germany
| | - Sebastian Weber
- Karlsruhe Institute of Technology Institute for Chemical Technology and Polymer Chemistry Engesserstraße 18 76131 Karlsruhe Germany
- Karlsruhe Institute of Technology Institute of Catalysis Research and Technology Hermann-von-Helmholtz Platz 1 76344 Eggenstein-Leopoldshafen Germany
| | - Thomas L. Sheppard
- Karlsruhe Institute of Technology Institute for Chemical Technology and Polymer Chemistry Engesserstraße 18 76131 Karlsruhe Germany
- Karlsruhe Institute of Technology Institute of Catalysis Research and Technology Hermann-von-Helmholtz Platz 1 76344 Eggenstein-Leopoldshafen Germany
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9
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He M, Sun Y, Han B. Green Carbon Science: Efficient Carbon Resource Processing, Utilization, and Recycling towards Carbon Neutrality. Angew Chem Int Ed Engl 2022. [DOI: 10.1002/ange.202112835] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
- Mingyuan He
- Shanghai Key Laboratory of Green Chemistry & Chemical Processes Department of Chemistry East China Normal University Shanghai 200062 China
- Research Institute of Petrochem Processing, SINOPEC Beijing 100083 China
| | - Yuhan Sun
- Low Carbon Energy Conversion Center Shanghai Advanced Research Institute Chinese Academy of Sciences Shanghai 201203 China
- Shanghai Low Carbon Technology Innovation Platform Shanghai 210620 China
| | - Buxing Han
- Shanghai Key Laboratory of Green Chemistry & Chemical Processes Department of Chemistry East China Normal University Shanghai 200062 China
- Beijing National Laboratory for Molecular Sciences Institute of Chemistry Chinese Academy of Sciences Beijing 100190 China
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10
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He M, Sun Y, Han B. Green Carbon Science: Efficient Carbon Resource Processing, Utilization, and Recycling Towards Carbon Neutrality. Angew Chem Int Ed Engl 2021; 61:e202112835. [PMID: 34919305 DOI: 10.1002/anie.202112835] [Citation(s) in RCA: 49] [Impact Index Per Article: 16.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/21/2021] [Indexed: 11/10/2022]
Abstract
Green carbon science is defined as "Study and optimization of the transformation of carbon containing compounds and the relevant processes involved in the entire carbon cycle from carbon resource processing, carbon energy utilization, and carbon recycling to use carbon resources efficiently and minimize the net CO2 emission." [1] Green carbon science is related closely to carbon neutrality, and the relevant fields have developed quickly in the last decade. In this Minireview, we proposed the concept of carbon energy index, and the recent progresses in petroleum refining, production of liquid fuels, chemicals, and materials using coal, methane, CO2, biomass, and waste plastics are highlighted in combination with green carbon science, and an outlook for these important fields is provided in the final section.
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Affiliation(s)
- Mingyuan He
- East China Normal University, Department of Chemistry, 200062, Shanghai, CHINA
| | - Yuhan Sun
- Chinese Academy of Sciences, Shanghai Advanced Research Institute, 201203, Shanghai, CHINA
| | - Buxing Han
- Chinese Academy of Sciences, Institute of Chemistry, Beiyijie number 2, Zhongguancun, 100190, Beijing, CHINA
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11
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Nieuwelink AE, Vollenbroek JC, Tiggelaar RM, Bomer JG, van den Berg A, Odijk M, Weckhuysen BM. High-throughput activity screening and sorting of single catalyst particles with a droplet microreactor using dielectrophoresis. Nat Catal 2021. [DOI: 10.1038/s41929-021-00718-7] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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12
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Gambino M, Nieuwelink A, Reints F, Veselý M, Filez M, Ferreira Sanchez D, Grolimund D, Nesterenko N, Minoux D, Meirer F, Weckhuysen B. Mimicking industrial aging in fluid catalytic cracking: A correlative microscopy approach to unravel inter-particle heterogeneities. J Catal 2021. [DOI: 10.1016/j.jcat.2021.10.012] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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13
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Bossers KW, Valadian R, Garrevoet J, van Malderen S, Chan R, Friederichs N, Severn J, Wilbers A, Zanoni S, Jongkind MK, Weckhuysen BM, Meirer F. Heterogeneity in the Fragmentation of Ziegler Catalyst Particles during Ethylene Polymerization Quantified by X-ray Nanotomography. JACS AU 2021; 1:852-864. [PMID: 34240080 PMCID: PMC8243319 DOI: 10.1021/jacsau.1c00130] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/21/2021] [Indexed: 05/03/2023]
Abstract
Ziegler-type catalysts are the grand old workhorse of the polyolefin industry, yet their hierarchically complex nature complicates polymerization activity-catalyst structure relationships. In this work, the degree of catalyst framework fragmentation of a high-density polyethylene (HDPE) Ziegler-type catalyst was studied using ptychography X-ray-computed nanotomography (PXCT) in the early stages of ethylene polymerization under mild reaction conditions. An ensemble consisting of 434 fully reconstructed ethylene prepolymerized Ziegler catalyst particles prepared at a polymer yield of 3.4 g HDPE/g catalyst was imaged. This enabled a statistical route to study the heterogeneity in the degree of particle fragmentation and therefore local polymerization activity at an achieved 3-D spatial resolution of 74 nm without requiring invasive imaging tools. To study the degree of catalyst fragmentation within the ensemble, a fragmentation parameter was constructed based on a k-means clustering algorithm that relates the quantity of polyethylene formed to the average size of the spatially resolved catalyst fragments. With this classification method, we have identified particles that exhibit weak, moderate, and strong degrees of catalyst fragmentation, showing that there is a strong heterogeneity in the overall catalyst particle fragmentation and thus polymerization activity within the entire ensemble. This hints toward local mass transfer limitations or other deactivation phenomena. The methodology used here can be applied to all polyolefin catalysts, including metallocene and the Phillips catalysts to gain statistically relevant fundamental insights in the fragmentation behavior of an ensemble of catalyst particles.
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Affiliation(s)
- Koen W. Bossers
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Roozbeh Valadian
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Jan Garrevoet
- Photon
Science at Deutsches Elektronen-Synchrotron DESY, Hamburg 22603, Germany
| | - Stijn van Malderen
- Photon
Science at Deutsches Elektronen-Synchrotron DESY, Hamburg 22603, Germany
| | - Robert Chan
- SABIC, P.O. Box 319, 6160
AH Geleen, The Netherlands
| | | | - John Severn
- DSM
Materials Science Center, 6167 RD Geleen, The Netherlands
| | - Arnold Wilbers
- DSM
Materials Science Center, 6167 RD Geleen, The Netherlands
| | - Silvia Zanoni
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Maarten K. Jongkind
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Bert M. Weckhuysen
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Florian Meirer
- Inorganic
Chemistry & Catalysis, Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
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14
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Mayorga-González R, Rivera-Torrente M, Nikolopoulos N, Bossers KW, Valadian R, Yus J, Seoane B, Weckhuysen BM, Meirer F. Visualizing defects and pore connectivity within metal-organic frameworks by X-ray transmission tomography. Chem Sci 2021; 12:8458-8467. [PMID: 34221328 PMCID: PMC8221180 DOI: 10.1039/d1sc00607j] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023] Open
Abstract
Metal-Organic Frameworks (MOFs) have the potential to change the landscape of molecular separations in chemical processes owing to their ability of selectively binding molecules. Their molecular sorting properties generally rely on the micro- and meso-pore structure, as well as on the presence of coordinatively unsaturated sites that interact with the different chemical species present in the feed. In this work, we show a first-of-its-kind tomographic imaging of the crystal morphology of a metal-organic framework by means of transmission X-ray microscopy (TXM), including a detailed data reconstruction and processing approach. Corroboration with Focused Ion Beam-Scanning Electron Microscopy (FIB-SEM) images shows the potential of this strategy for further (non-destructively) assessing the inner architecture of MOF crystals. By doing this, we have unraveled the presence of large voids in the internal structure of a MIL-47(V) crystal, which are typically thought of as rather homogeneous lattices. This challenges the established opinion that hydrothermal syntheses yield relatively defect-free material and sheds further light on the internal morphology of crystals.
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Affiliation(s)
- Rafael Mayorga-González
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Miguel Rivera-Torrente
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Nikolaos Nikolopoulos
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Koen W Bossers
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Roozbeh Valadian
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Joaquín Yus
- Instituto de Cerámica y Vidrio, Consejo Superior de Investigaciones Científicas (CSIC) Kelsen 5 28049 Madrid Spain
| | - Beatriz Seoane
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Bert M Weckhuysen
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
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15
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Veselý M, Valadian R, Lohse LM, Toepperwien M, Spiers K, Garrevoet J, Vogt ETC, Salditt T, Weckhuysen BM, Meirer F. 3‐D X‐ray Nanotomography Reveals Different Carbon Deposition Mechanisms in a Single Catalyst Particle. ChemCatChem 2021. [DOI: 10.1002/cctc.202100276] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
Affiliation(s)
- Martin Veselý
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Roozbeh Valadian
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Leon Merten Lohse
- Institute for X-ray Physics University of Göttingen Friedrich-Hund-Platz 1 37077 Göttingen Germany
| | - Mareike Toepperwien
- Institute for X-ray Physics University of Göttingen Friedrich-Hund-Platz 1 37077 Göttingen Germany
| | - Kathryn Spiers
- Deutsches Elektronen-Synchrotron DESY Notkestrasse 85 22607 Hamburg Germany
| | - Jan Garrevoet
- Deutsches Elektronen-Synchrotron DESY Notkestrasse 85 22607 Hamburg Germany
| | - Eelco T. C. Vogt
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
- Albemarle Catalysts Company BV Research Center Amsterdam PO box 37650 1030 BE Amsterdam The Netherlands
| | - Tim Salditt
- Institute for X-ray Physics University of Göttingen Friedrich-Hund-Platz 1 37077 Göttingen Germany
| | - Bert M. Weckhuysen
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
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16
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Vamvakeros A, Coelho AA, Matras D, Dong H, Odarchenko Y, Price SWT, Butler KT, Gutowski O, Dippel AC, Zimmermann M, Martens I, Drnec J, Beale AM, Jacques SDM. DLSR: a solution to the parallax artefact in X-ray diffraction computed tomography data. J Appl Crystallogr 2020. [DOI: 10.1107/s1600576720013576] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023] Open
Abstract
A new tomographic reconstruction algorithm is presented, termed direct least-squares reconstruction (DLSR), which solves the well known parallax problem in X-ray-scattering-based experiments. The parallax artefact arises from relatively large samples where X-rays, scattered from a scattering angle 2θ, arrive at multiple detector elements. This phenomenon leads to loss of physico-chemical information associated with diffraction peak shape and position (i.e. altering the calculated crystallite size and lattice parameter values, respectively) and is currently the major barrier to investigating samples and devices at the centimetre level (scale-up problem). The accuracy of the DLSR algorithm has been tested against simulated and experimental X-ray diffraction computed tomography data using the TOPAS software.
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17
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Velthoen MEZ, Lucini Paioni A, Teune IE, Baldus M, Weckhuysen BM. Matrix Effects in a Fluid Catalytic Cracking Catalyst Particle: Influence on Structure, Acidity, and Accessibility. Chemistry 2020; 26:11995-12009. [PMID: 32125038 PMCID: PMC7539955 DOI: 10.1002/chem.201905867] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2019] [Indexed: 01/07/2023]
Abstract
Matrix effects in a fluid catalytic cracking (FCC) catalyst have been studied in terms of structure, accessibility, and acidity. An extensive characterization study into the structural and acidic properties of a FCC catalyst, its individual components (i.e., zeolite H‐Y, binder (boehmite/silica) and kaolin clay), and two model FCC catalyst samples containing only two components (i.e., zeolite‐binder and binder‐clay) was performed at relevant conditions. This allowed the drawing of conclusions about the role of each individual component, describing their mutual physicochemical interactions, establishing structure‐acidity relationships, and determining matrix effects in FCC catalyst materials. This has been made possible by using a wide variety of characterization techniques, including temperature‐programmed desorption of ammonia, infrared spectroscopy in combination with CO as probe molecule, transmission electron microscopy, X‐ray diffraction, Ar physisorption, and advanced nuclear magnetic resonance. By doing so it was, for example, revealed that a freshly prepared spray‐dried FCC catalyst appears as a physical mixture of its individual components, but under typical riser reactor conditions, the interaction between zeolite H‐Y and binder material is significant and mobile aluminum migrates and inserts from the binder into the defects of the zeolite framework, thereby creating additional Brønsted acid sites and restoring the framework structure.
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Affiliation(s)
- Marjolein E Z Velthoen
- Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Alessandra Lucini Paioni
- Bijvoet Center for Biomolecular Research, Utrecht University, Padualaan 8, 3584 CH, Utrecht, The Netherlands
| | - Iris E Teune
- Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Marc Baldus
- Bijvoet Center for Biomolecular Research, Utrecht University, Padualaan 8, 3584 CH, Utrecht, The Netherlands
| | - Bert M Weckhuysen
- Debye Institute for Nanomaterials Science, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
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18
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Nieuwelink A, Velthoen MEZ, Nederstigt YCM, Jagtenberg KL, Meirer F, Weckhuysen BM. Single Particle Assays to Determine Heterogeneities within Fluid Catalytic Cracking Catalysts. Chemistry 2020; 26:8546-8554. [PMID: 32112709 PMCID: PMC7384009 DOI: 10.1002/chem.201905880] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/31/2019] [Indexed: 11/06/2022]
Affiliation(s)
- Anne‐Eva Nieuwelink
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Marjolein E. Z. Velthoen
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Yoni C. M. Nederstigt
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Kristel L. Jagtenberg
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
| | - Bert M. Weckhuysen
- Inorganic Chemistry and Catalysis Debye Institute for Nanomaterials Science Utrecht University Universiteitsweg 99 3584 CG Utrecht The Netherlands
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