1
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Wu XT, Yang C, Xi JS, Shi C, Du FS, Li ZC. Enabling Closed-Loop Circularity of "Non-Polymerizable" α, β-Conjugated Lactone Towards High-Performance Polyester with the Assistance of Cyclopentadiene. Angew Chem Int Ed Engl 2024; 63:e202404179. [PMID: 38488293 DOI: 10.1002/anie.202404179] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/29/2024] [Indexed: 04/17/2024]
Abstract
Chemical recycling of polymers to monomers presents a promising solution to the escalating crisis associated with plastic waste. Despite considerable progress made in this field, the primary efforts have been focused on redesigning new monomers to produce readily recyclable polymers. In contrast, limited research into the potential of seemingly "non-polymerizable" monomers has been conducted. Herein, we propose a paradigm that leverages a "chaperone"-assisted strategy to establish closed-loop circularity for a "non-polymerizable" α, β-conjugated lactone, 5,6-dihydro-2H-pyran-2-one (DPO). The resulting PDPO, a structural analogue of poly(δ-valerolactone) (PVL), exhibits enhanced thermal properties with a melting point (Tm) of 114 °C and a decomposition temperature (Td,5%) of 305 °C. Notably, owing to the structural similarity between DPO and δ-VL, the copolymerization generates semi-crystalline P(DPO-co-VL)s irrespective of the DPO incorporation ratio. Intriguingly, the inherent C=C bonds in P(DPO-co-VL)s enable their convenient post-functionalization via Michael-addition reaction. Lastly, PDPO was demonstrated to be chemically recyclable via ring-closing metathesis (RCM), representing a significant step towards the pursuit of enabling the closed-loop circularity of "non-polymerizable" lactones without altering the ultimate polymer structure.
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Affiliation(s)
- Xiao-Tong Wu
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
| | - Chun Yang
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
| | - Jian-Shu Xi
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
| | - Changxia Shi
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
| | - Fu-Sheng Du
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
| | - Zi-Chen Li
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, Center for Soft Matter Science and Engineering, College of Chemistry & Molecular Engineering, Peking University, Beijing, 100871, China
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2
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Wu Y, Hu Q, Che Y, Niu Z. Opportunities and challenges for plastic depolymerization by biomimetic catalysis. Chem Sci 2024; 15:6200-6217. [PMID: 38699266 PMCID: PMC11062090 DOI: 10.1039/d4sc00070f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Accepted: 03/20/2024] [Indexed: 05/05/2024] Open
Abstract
Plastic waste has imposed significant burdens on the environment. Chemical recycling allows for repeated regeneration of plastics without deterioration in quality, but often requires harsh reaction conditions, thus being environmentally unfriendly. Enzymatic catalysis offers a promising solution for recycling under mild conditions, but it faces inherent limitations such as poor stability, high cost, and narrow substrate applicability. Biomimetic catalysis may provide a new avenue by combining high enzyme-like activity with the stability of inorganic materials. Biomimetic catalysis has demonstrated great potential in biomass conversion and has recently shown promising progress in plastic degradation. This perspective discusses biomimetic catalysis for plastic degradation from two perspectives: the imitation of the active centers and the imitation of the substrate-binding clefts. Given the chemical similarity between biomass and plastics, relevant work is also included in the discussion to draw inspiration. We conclude this perspective by highlighting the challenges and opportunities in achieving sustainable plastic recycling via a biomimetic approach.
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Affiliation(s)
- Yanfen Wu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Qikun Hu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Yizhen Che
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Zhiqiang Niu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
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3
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Tian JJ, Liu X, Ye L, Zhang Z, Quinn EC, Shi C, Broadbelt LJ, Marks TJ, Chen EYX. Redesigned Nylon 6 Variants with Enhanced Recyclability, Ductility, and Transparency. Angew Chem Int Ed Engl 2024; 63:e202320214. [PMID: 38418405 DOI: 10.1002/anie.202320214] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2023] [Revised: 02/17/2024] [Accepted: 02/28/2024] [Indexed: 03/01/2024]
Abstract
Geminal (gem-) disubstitution in heterocyclic monomers is an effective strategy to enhance polymer chemical recyclability by lowering their ceiling temperatures. However, the effects of specific substitution patterns on the monomer's reactivity and the resulting polymer's properties are largely unexplored. Here we show that, by systematically installing gem-dimethyl groups onto ϵ-caprolactam (monomer of nylon 6) from the α to ϵ positions, both the redesigned lactam monomer's reactivity and the resulting gem-nylon 6's properties are highly sensitive to the substitution position, with the monomers ranging from non-polymerizable to polymerizable and the gem-nylon properties ranging from inferior to far superior to the parent nylon 6. Remarkably, the nylon 6 with the gem-dimethyls substituted at the γ position is amorphous and optically transparent, with a higher Tg (by 30 °C), yield stress (by 1.5 MPa), ductility (by 3×), and lower depolymerization temperature (by 60 °C) than conventional nylon 6.
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Affiliation(s)
- Jun-Jie Tian
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Xiaoyang Liu
- Department of Chemical and Biological Engineering, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Liwei Ye
- Department of Chemistry and the Trienens Institute for Sustainability and Energy, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Zhen Zhang
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Ethan C Quinn
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Changxia Shi
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Linda J Broadbelt
- Department of Chemical and Biological Engineering, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Tobin J Marks
- Department of Chemistry and the Trienens Institute for Sustainability and Energy, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
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4
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Minami Y, Imamura S, Matsuyama N, Nakajima Y, Yoshida M. Catalytic thiolation-depolymerization-like decomposition of oxyphenylene-type super engineering plastics via selective carbon-oxygen main chain cleavages. Commun Chem 2024; 7:37. [PMID: 38378901 PMCID: PMC10879179 DOI: 10.1038/s42004-024-01120-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Accepted: 02/05/2024] [Indexed: 02/22/2024] Open
Abstract
As the effective use of carbon resources has become a pressing societal issue, the importance of chemical recycling of plastics has increased. The catalytic chemical decomposition for plastics is a promising approach for creating valuable products under efficient and mild conditions. Although several commodity and engineering plastics have been applied, the decompositions of stable resins composed of strong main chains such as polyamides, thermoset resins, and super engineering plastics are underdeveloped. Especially, super engineering plastics that have high heat resistance, chemical resistance, and low solubility are nearly unexplored. In addition, many super engineering plastics are composed of robust aromatic ethers, which are difficult to cleave. Herein, we report the catalytic depolymerization-like chemical decomposition of oxyphenylene-based super engineering plastics such as polyetheretherketone and polysulfone using thiols via selective carbon-oxygen main chain cleavage to form electron-deficient arenes with sulfur functional groups and bisphenols. The catalyst combination of a bulky phosphazene base P4-tBu with inorganic bases such as tripotassium phosphate enabled smooth decomposition. This method could be utilized with carbon- or glass fiber-enforced polyetheretherketone materials and a consumer resin. The sulfur functional groups in one product could be transformed to amino and sulfonium groups and fluorine by using suitable catalysts.
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Affiliation(s)
- Yasunori Minami
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan.
- PRESTO, Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan.
| | - Sae Imamura
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Nao Matsuyama
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Yumiko Nakajima
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Masaru Yoshida
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
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5
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Bell EL, Rosetto G, Ingraham MA, Ramirez KJ, Lincoln C, Clarke RW, Gado JE, Lilly JL, Kucharzyk KH, Erickson E, Beckham GT. Natural diversity screening, assay development, and characterization of nylon-6 enzymatic depolymerization. Nat Commun 2024; 15:1217. [PMID: 38336849 PMCID: PMC10858056 DOI: 10.1038/s41467-024-45523-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/10/2023] [Accepted: 01/24/2024] [Indexed: 02/12/2024] Open
Abstract
Successes in biocatalytic polyester recycling have raised the possibility of deconstructing alternative polymers enzymatically, with polyamide (PA) being a logical target due to the array of amide-cleaving enzymes present in nature. Here, we screen 40 potential natural and engineered nylon-hydrolyzing enzymes (nylonases), using mass spectrometry to quantify eight compounds resulting from enzymatic nylon-6 (PA6) hydrolysis. Comparative time-course reactions incubated at 40-70 °C showcase enzyme-dependent variations in product distributions and extent of PA6 film depolymerization, with significant nylon deconstruction activity appearing rare. The most active nylonase, a NylCK variant we rationally thermostabilized (an N-terminal nucleophile (Ntn) hydrolase, NylCK-TS, Tm = 87.4 °C, 16.4 °C higher than the wild-type), hydrolyzes 0.67 wt% of a PA6 film. Reactions fail to restart after fresh enzyme addition, indicating that substrate-based limitations, such as restricted enzyme access to hydrolysable bonds, prohibit more extensive deconstruction. Overall, this study expands our understanding of nylonase activity distribution, indicates that Ntn hydrolases may have the greatest potential for further development, and identifies key targets for progressing PA6 enzymatic depolymerization, including improving enzyme activity, product selectivity, and enhancing polymer accessibility.
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Affiliation(s)
- Elizabeth L Bell
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Gloria Rosetto
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
| | - Morgan A Ingraham
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Kelsey J Ramirez
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Clarissa Lincoln
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Ryan W Clarke
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Japheth E Gado
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Jacob L Lilly
- Battelle Memorial Institute, Columbus, OH, 43201, USA
| | | | - Erika Erickson
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Gregg T Beckham
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA.
- BOTTLE Consortium, Golden, CO, 80401, USA.
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6
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Behrsing T, Blair VL, Jaroschik F, Deacon GB, Junk PC. Rare Earths-The Answer to Everything. Molecules 2024; 29:688. [PMID: 38338432 PMCID: PMC10856286 DOI: 10.3390/molecules29030688] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/10/2024] [Revised: 01/24/2024] [Accepted: 01/27/2024] [Indexed: 02/12/2024] Open
Abstract
Rare earths, scandium, yttrium, and the fifteen lanthanoids from lanthanum to lutetium, are classified as critical metals because of their ubiquity in daily life. They are present in magnets in cars, especially electric cars; green electricity generating systems and computers; in steel manufacturing; in glass and light emission materials especially for safety lighting and lasers; in exhaust emission catalysts and supports; catalysts in artificial rubber production; in agriculture and animal husbandry; in health and especially cancer diagnosis and treatment; and in a variety of materials and electronic products essential to modern living. They have the potential to replace toxic chromates for corrosion inhibition, in magnetic refrigeration, a variety of new materials, and their role in agriculture may expand. This review examines their role in sustainability, the environment, recycling, corrosion inhibition, crop production, animal feedstocks, catalysis, health, and materials, as well as considering future uses.
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Affiliation(s)
- Thomas Behrsing
- School of Chemistry, Monash University, Melbourne, VIC 3800, Australia; (T.B.); (V.L.B.); (G.B.D.)
| | - Victoria L. Blair
- School of Chemistry, Monash University, Melbourne, VIC 3800, Australia; (T.B.); (V.L.B.); (G.B.D.)
| | | | - Glen B. Deacon
- School of Chemistry, Monash University, Melbourne, VIC 3800, Australia; (T.B.); (V.L.B.); (G.B.D.)
| | - Peter C. Junk
- College of Science & Engineering, James Cook University, Townsville, QLD 4811, Australia
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7
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Li MX, Mo HL, Lee SK, Ren Y, Zhang W, Choi SW. Rapid Impregnating Resins for Fiber-Reinforced Composites Used in the Automobile Industry. Polymers (Basel) 2023; 15:4192. [PMID: 37896437 PMCID: PMC10610633 DOI: 10.3390/polym15204192] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/11/2023] [Revised: 10/16/2023] [Accepted: 10/18/2023] [Indexed: 10/29/2023] Open
Abstract
As environmental regulations become stricter, weight- and cost-effective fiber-reinforced polymer composites are being considered as alternative materials in the automobile industry. Rapidly impregnating resin into the reinforcing fibers is critical during liquid composite molding, and the optimization of resin impregnation is related to the cycle time and quality of the products. In this review, various resins capable of rapid impregnation, including thermoset and thermoplastic resins, are discussed for manufacturing fiber-reinforced composites used in the automobile industry, along with their advantages and disadvantages. Finally, vital factors and perspectives for developing rapidly impregnated resin-based fiber-reinforced composites for automobile applications are discussed.
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Affiliation(s)
- Mei-Xian Li
- School of Textile and Clothing, Nantong University, Nantong 226019, China; (M.-X.L.)
- National and Local Joint Engineering Research Center of Technical Fiber Composites for Safety and Protection, Nantong University, Nantong 226019, China
| | - Hui-Lin Mo
- School of Textile and Clothing, Nantong University, Nantong 226019, China; (M.-X.L.)
| | - Sung-Kwon Lee
- Department of Mechanical System Engineering, Gyeongsang National University, Tongyeong-si 53064, Gyeongsangnam-do, Republic of Korea
| | - Yu Ren
- School of Textile and Clothing, Nantong University, Nantong 226019, China; (M.-X.L.)
- National and Local Joint Engineering Research Center of Technical Fiber Composites for Safety and Protection, Nantong University, Nantong 226019, China
| | - Wei Zhang
- School of Textile and Clothing, Nantong University, Nantong 226019, China; (M.-X.L.)
- National and Local Joint Engineering Research Center of Technical Fiber Composites for Safety and Protection, Nantong University, Nantong 226019, China
| | - Sung-Woong Choi
- Department of Mechanical System Engineering, Gyeongsang National University, Tongyeong-si 53064, Gyeongsangnam-do, Republic of Korea
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8
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Liu X, Kobylarski M, Berthet JC, Cantat T. Catalyst-free depolymerization of polycaprolactone to silylated monoesters and iodide derivatives using iodosilanes. Chem Commun (Camb) 2023; 59:11228-11231. [PMID: 37655609 DOI: 10.1039/d3cc03029f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/02/2023]
Abstract
The homogeneous depolymerization of polycaprolactone (PCL) with excess iodotrimethylsilane (Me3SiI) proceeds without catalysts and selectively afforded I(CH2)5CO2SiMe3 or a mixture of I(CH2)5CO2SiMe3 and I(CH2)5CO2I depending on the solvent (CH2Cl2, MeCN). The latter mixture can undergo methanolysis or hydrolysis into the valuable ester I(CH2)5CO2Me or the acid I(CH2)5CO2H. In contrast, SiH2I2 depolymerized PCL into the fully deoxygenated species I(CH2)6I and n-hexane.
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Affiliation(s)
- Xin Liu
- NIMBE, CEA Paris-Saclay, Gif-sur-Yvette Cedex 91191, France.
| | | | | | - Thibault Cantat
- NIMBE, CEA Paris-Saclay, Gif-sur-Yvette Cedex 91191, France.
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9
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McGuire T, Buchard A, Williams C. Chemical Recycling of Commercial Poly(l-lactic acid) to l-Lactide Using a High-Performance Sn(II)/Alcohol Catalyst System. J Am Chem Soc 2023; 145:19840-19848. [PMID: 37654014 PMCID: PMC10510327 DOI: 10.1021/jacs.3c05863] [Citation(s) in RCA: 10] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2023] [Indexed: 09/02/2023]
Abstract
Poly(l-lactic acid) (PLLA) is a leading commercial polymer produced from biomass, showing useful properties for plastics and fiber applications; after use, it is compostable. One area for improvement is postconsumer waste PLLA chemical recycling to monomer (CRM), i.e., the formation of l-lactide (l-LA) from waste plastic. This process is currently feasible at high reaction temperatures and shows low catalytic activity accompanied, in some cases, by side reactions, including epimerization. Here, a commercial Sn(II) catalyst, applied with nonvolatile commercial alcohol, enables highly efficient CRM of PLLA to yield l-LA in excellent yield and purity (92% yield, >99% l-LA from theoretical max.). The depolymerization is performed using neat polymer films at low temperatures (160 °C) under a nitrogen flow or vacuum. The chemical recycling operates with outstanding activity, achieving turnover frequencies which are up to 3000× higher than previously excellent catalysts and applied at loadings up to 6000× lower than previously leading catalysts. The catalyst system achieves a TOF = 3000 h-1 at 0.01 mol % or 1:10,000 catalyst:PLLA loading. The depolymerization of waste PLLA plastic packaging (coffee cup lids) produces pure l-LA in excellent yield and selectivity. The new catalyst system (Sn + alcohol) can itself be recycled four times in different PLLA "batch degradations" and maintains its high catalytic productivity, activity, and selectivity.
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Affiliation(s)
- Thomas
M. McGuire
- Department
of Chemistry, Chemistry Research Laboratory, University of Oxford, 12 Mansfield Road, Oxford, OX1 3TA, U.K.
| | - Antoine Buchard
- Department
of Chemistry, Institute for Sustainability, University of Bath, Claverton
Down, Bath BA2 7AY, U.K.
| | - Charlotte Williams
- Department
of Chemistry, Chemistry Research Laboratory, University of Oxford, 12 Mansfield Road, Oxford, OX1 3TA, U.K.
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10
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Minami Y, Inagaki Y, Tsuyuki T, Sato K, Nakajima Y. Hydroxylation-Depolymerization of Oxyphenylene-Based Super Engineering Plastics To Regenerate Arenols. JACS AU 2023; 3:2323-2332. [PMID: 37654597 PMCID: PMC10466334 DOI: 10.1021/jacsau.3c00357] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/06/2023] [Revised: 07/20/2023] [Accepted: 07/21/2023] [Indexed: 09/02/2023]
Abstract
Super engineering plastics, high-performance thermoplastic resins, show high thermal stability and mechanical strength as well as chemical resistance. On the other hand, chemical recycling for these plastics has not been developed due to their stability. This study describes depolymerization of oxyphenylene super engineering plastics via carbon-oxygen main chain cleaving hydroxylation reaction with an alkali hydroxide nucleophile. This method is conducted with cesium hydroxide as a hydroxy source and calcium hydride as a dehydration agent in 1,3-dimethyl-2-imidazolidinone, which provides hydroxylated monomers effectively. In the case of polysulfone, both 4,4'-sulfonyldiphenol (bisphenol S) and 4,4'-(propane-2,2-diyl)diphenol (bisphenol A) were obtained in high yields. Other super engineering plastics such as polyethersulfone, polyphenylsulfone, and polyetheretherketone were also applicable to this depolymerization.
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Affiliation(s)
- Yasunori Minami
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
- PRESTO,
Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Yuuki Inagaki
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
- Yoshimoto
Kogyo Holdings, 5-18-21
Shinjuku, Shinjuku-ku, Tokyo 160-0022, Japan
| | - Tomoo Tsuyuki
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Kazuhiko Sato
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Yumiko Nakajima
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
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11
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Abstract
Production of detergents and aldehydes could help tackle plastic pollution.
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Affiliation(s)
- Kevin M Van Geem
- Laboratory for Chemical Technology, Center for Sustainable Chemistry, Ghent University, Technologiepark 125, 9052 Ghent, Belgium
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