Oriented Ultrathin π-complexation MOF Membrane for Ethylene/Ethane and Flue Gas Separations

Directly Gel-Thermal Processing of Linker-Mixed Crystal-Glass Composite Membranes for Sorption-Preferential Gas Separation

Membrane processes are promising for energy-saving industrial applications. However, efficient separation for some valuable gas mixtures with similar characteristics, such as CH4/N2 and O2/N2, remains extremely challenging. Metal-organic framework (MOF) membranes have been attracting intensive attention for gas sieving, but it is difficult to manufacture MOF membranes in scalability and precisely tune their transport property. In this study, Gel-thermal processing of linker-mixed MOF crystal-glass composite membranes is reported directly, with the mechanism of adjusting metal-linker bond strengths and angles to disrupt long-range periodicity of MOFs and promote glass phase formation, for sharply sorption-preferential gas separation. This strategy can be realized by using a simple, solvent/precursor-less, and cost-effective gel-thermal approach with two steps of gel coating and thermal conversion, thereby constructing crystal-glass composite membranes in a controllable, processable, versatile, and environmentally friendly route. Moreover, the mixed linkers enable preferential gas affinities and the ultramicroporous glasses can eliminate any membrane defects. The membranes exhibit outstanding gas separation performance for the challenging systems of CH4/N2 and O2/N2, with mixture selectivities up to 9.3 and 9.6, respectively, far exceeding those of polymer, MOF, and mixed-matrix membranes. The study provides an available route for architecting high-performance membranes for gas separations.

Fabrication Methods of Continuous Pure Metal-Organic Framework Membranes and Films: A Review

Metal-organic frameworks (MOFs) have drawn intensive attention as a class of highly porous, crystalline materials with significant potential in various applications due to their tunable porosity, large internal surface areas, and high crystallinity. This paper comprehensively reviews the fabrication methods of pure MOF membranes and films, including in situ solvothermal synthesis, secondary growth, electrochemical deposition, counter diffusion growth, liquid phase epitaxy and solvent-free synthesis in the category of different MOF families with specific metal species, including Zn-based, Cu-based, Zr-based, Al-based, Ni-based, and Ti-based MOFs.

Large-Area Ultrathin Metal-Organic Framework Membranes Fabricated on Flexible Polymer Supports for Gas Separations

Ultrathin continuous metal-organic framework (MOF) membranes have the potential to achieve high gas permeance and selectivity simultaneously for otherwise difficult gas separations, but with few exceptions for zeolitic-imidazolate frameworks (ZIF) membranes, current methods cannot conveniently realize practical large-area fabrication. Here, we propose a ligand back diffusion-assisted bipolymer-directed metal ion distribution strategy for preparing large-area ultrathin MOF membranes on flexible polymeric support layers. The bipolymer directs metal ions to form a cross-linked two-dimensional (2D) network with a uniform distribution of metal ions on support layers. Ligand back diffusion controls the feed of ligand molecules available for nuclei formation, resulting in the continuous growth of large-area ultrathin MOF membranes. We report the practical fabrication of three representative defect-free MOF membranes with areas larger than 2,400 cm2 and ultrathin selective layers (50-130 nm), including ZIFs and carboxylate-linker MOFs. Among these, the ZIF-8 membrane displays high gas permeance of 3,979 GPU for C3H6, with good mixed gas selectivity (43.88 for C3H6/C3H8). To illustrate its scale-up practicality, MOF membranes were prepared and incorporated into spiral-wound membrane modules with an active area of 4,800 cm2. The ZIF-8 membrane module presents high gas permeance (3,930 GPU for C3H6) with acceptable ideal gas selectivity (37.45 for C3H6/C3H8).

Hydrogen-bonded organic frameworks for membrane separation

Hydrogen-bonded organic frameworks (HOFs) are a new class of crystalline porous materials that are formed through the interconnection of organic or metal-organic building units via intermolecular hydrogen bonds. The remarkable flexibility and reversibility of hydrogen bonds, coupled with the customizable nature of organic units, endow HOFs with mild synthesis conditions, high crystallinity, solvent processability, and facile self-healing and regeneration properties. Consequently, these features have garnered significant attention across various fields, particularly in the realm of membrane separation. Herein, we present an overview of the recent advances in HOF-based membranes, including their advanced fabrication strategies and fascinating applications in membrane separation. To attain the desired HOF-based membranes, careful consideration is dedicated to crucial factors such as pore size, stability, hydrophilicity/hydrophobicity, and surface charge of the HOFs. Additionally, diverse preparation methods for HOF-based membranes, including blending, in situ growth, solution-processing, and electrophoretic deposition, have been analyzed. Furthermore, applications of HOF-based membranes in gas separation, water treatment, fuel cells, and other emerging application areas are presented. Finally, the challenges and prospects of HOF-based membranes are critically pointed out.