Effects of single-walled carbon nanotubes on the crystallization behavior of polypropylene

Detailed Thermal Characterization of Acrylonitrile Butadiene Styrene and Polylactic Acid Based Carbon Composites Used in Additive Manufacturing

Currently, 3D printing is an affordable technology for industry, healthcare, and individuals. Understanding the mechanical properties and thermoplastic behaviour of the composites is critical for the users. Our results give guidance for certain target groups including professionals in the field of additive manufacturing for biomedical components with in-depth characterisation of the examined commercially available ABS and PLA carbon-based composites. The study aimed to characterize these materials in terms of thermal behaviour and structure. The result of the heating-cooling loops is the thermal hysteresis effect of Ohmic resistance with its accommodation property in the temperature range of 20–84 °C for ESD-ABS and 20–72 °C for ESD-PLA. DSC-TGA measurements showed that the carbon content of the examined ESD samples is ~10–20% (m/m) and there is no significant difference in the thermodynamic behaviour of the basic ABS/PLA samples and their ESD compounds within the temperature range typically used for 3D printing. The results support the detailed design process of 3D-printed electrical components and prove that ABS and PLA carbon composites are suitable for prototyping and the production of biomedical sensors.

Structure-property relationships in polypropylene/poly(ethylene-co-octene)/multiwalled carbon nanotube nanocomposites prepared via a novel eccentric rotor extruder

In this work, polypropylene/poly(ethylene-co-octene)/multiwalled carbon nanotube (PP/POE/MWCNT) nanocomposites with different contents of MWCNTs were prepared by an eccentric rotor extruder to obtain engineering materials with excellent performance capability. Microphotographs (scanning electron microscopy and transmission electron microscopy) and dynamic mechanical analysis indicate that the MWCNTs were well dispersed in the polymer matrix under the elongation flow. The crystallization behavior was explored by X-ray diffraction and differential scanning calorimetry. The results show that MWCNTs promote heterogeneous nucleation and improve the To, Tc and Te values of the composites. On the basis of the rheology analysis, the complex viscosity of the PP/POE/MWCNT composites increased and formed an obvious Newton plat in the low-frequency range; both the G′ and G″ of all the samples increased monotonically, and a percolation threshold appeared for 1 wt% MWCNTs. Thus, the mechanical properties of the nanocomposites prepared under an elongation flow lead to an effective strengthening of PP/POE better than under a shear flow. This work provides a novel method based on elongational rheology to prepare engineered materials that possess excellent performance capabilities.

Towards tunable sensitivity of electrical property to strain for conductive polymer composites based on thermoplastic elastomer

The use of conductive polymer composites (CPCs) as strain sensors has been widely investigated and various resistivity-strain sensitivities are desirable for different applications. In this study, the use of mixed carbon fillers and functionalized carbon nanotubes was demonstrated to be vital for preparing thermoplastic polyurethane (TPU)-based strain sensors with tunable sensitivity. To understand the strain sensing behavior, we carried out scanning electron microscopy (SEM), Raman spectroscopy, wide-angle X-ray diffraction (WAXD), mechanical test, and rheology-electrical measurement. Hybrid fillers of multi-walled carbon nanotubes (MWNTs) and carbon black (CB) could reduce the entanglement in conductive network structure, thus increase the resistivity-strain sensitivity. Furthermore, incorporation of additional functionalized MWNTs in the CPCs could enhance the interfacial interaction between nanofillers and TPU, leading to further increase in sensitivity. Through such a simple method, strain sensors could be efficiently fabricated with large strain-sensing capability (strain as large as 200%) and a wide range of strain sensitivity (gauge factor ranging from 5 to 140238). Finally, the exponential revolution of resistive response to strain was fitted with a model based on tunneling theory by Simmons. It was observed that the change in tunneling distance and the number of conductive pathways could be accelerated significantly by adjusting conductive network structure and interfacial interaction. This study provides a guideline for the preparation of high-performance CPC strain sensors with a large range of resistivity-strain sensitivity.

Enhanced nucleation rate of polylactide in composites assisted by surface acid oxidized carbon nanotubes of different aspect ratios

Biodegradable polylactide (PLA) composites added with acid oxidized multiwalled carbon nanotubes (A-MWCNTs) of two different aspect ratios (length to diameter) were prepared by coagulation. The aspect ratios and surface structures of A-MWCNTs were characterized by TGA, Raman, and SEM measurements. The percolation thresholds for gelation in the PLA composites with A-MWCNTs of large and small aspect ratios are 2.5 and 4.0 wt %, respectively, which were determined by a rheological method, and in turn, the rheological result confirms the aspect ratio differences for the added two types of A-MWCNTs in the composites. Isothermal crystallization kinetics of neat PLA and its composites were further investigated by using polarized optical microscope (POM) and differential scanning calorimetry (DSC) to clarify the effects of A-MWCNTs of different aspect ratios and concentrations. The different aspect ratio A-MWCNTs with the same carboxyl group mass percent show substantial effects on PLA crystallization kinetics. Those with smaller aspect ratios enhance nucleation rate for PLA spherulites much more than those with larger aspect ratios. This phenomenon can be attributed to fewer sidewall carboxyl groups on the surfaces of A-MWCNTs with smaller aspect ratios, which provides more nucleation sites for PLA crystallization than those with larger aspect ratios at the same concentration, resulting in faster PLA nucleation rates for the former one.

Conformational phase diagram for polymers adsorbed on ultrathin nanowires

We study the conformational behavior of a polymer adsorbed at an attractive stringlike nanowire and construct the complete structural phase diagram in dependence of the binding strength and effective thickness of the nanowire. For this purpose, Monte Carlo optimization techniques are employed to identify lowest-energy structures for a coarse-grained model of a polymer in contact with the nanowire. Among the representative conformations in the different phases are, for example, compact droplets attached to the wire and also nanotubelike monolayer films wrapping it in a very ordered way. We here systematically analyze low-energy shapes and structural order parameters to elucidate the transitions between the structural phases.

Microstructure and Properties of Polypropylene/Carbon Nanotube Nanocomposites

In the last few years, great attention has been paid to the preparation of polypropylene (PP) nanocomposites using carbon nanotubes (CNTs) due to the tremendous enhancement of the mechanical, thermal, electrical, optical and structural properties of the pristine material. This is due to the unique combination of structural, mechanical, electrical, and thermal transport properties of CNTs. However, it is well-known that the properties of polymer-based nanocomposites strongly depend on the dispersion of nanofillers and almost all the discussed properties of PP/CNTs nanocomposites are strongly related to their microstructure. PP/CNTs nanocomposites were, mainly, prepared by melt mixing and in situ polymerization. Young’s modulus, tensile strength and storage modulus of the PP/CNTs nanocomposites can be increased with increasing CNTs content due to the reinforcement effect of CNTs inside the polymer matrix. However, above a certain CNTs content the mechanical properties are reduced due to the CNTs agglomeration. The microstructure of nanocomposites has been studied mainly by SEM and TEM techniques. Furthermore, it was found that CNTs can act as nucleating agents promoting the crystallization rates of PP and the addition of CNTs enhances all other physical properties of PP. The aim of this paper is to provide a comprehensive review of the existing literature related to PP/CNTs nanocomposite preparation methods and properties studies.

Polymer/Carbon Nanotube Composites

The unique geometry and extraordinary mechanical, electrical, and thermal conductivity properties of carbon nanotubes (CNTs) make them ideal candidates as functional fillers for polymeric materials. In this paper we review the advances in both thermoset and thermoplastic CNT composites. The various processing methods used in polymer/CNT composite preparation; solution mixing, in-situ polymerization, electrospinning, and melt blending, are discussed. The role of surface functionalization, including ‘grafting to’ and ‘grafting from’ using atom transfer radical polymerization (ATRP), radical addition–fragmentation chain transfer polymerization (RAFT), and ring-opening metathesis polymerization (ROMP) in aiding dispersion of CNTs in polymers and interfacial stress transfer is highlighted. In addition the effect of CNT type, loading, functionality and alignment on electrical and rheological percolation is summarized. We also demonstrate the effectiveness of both Raman spectroscopy and oscillatory plate rheology as tools to characterize the extent of dispersion of CNTs in polymer matrices. We conclude by briefly discussing the potential applications of polymer/CNT composites and highlight the challenges that remain so that the unique properties of CNTs can be optimally translated to polymer matrices.