On the chemistry, behavior, and cure acceleration of phenol–formaldehyde resins under very alkaline conditions

Particleboards with Recycled Material from Hemp-Based Panels

This research addresses the current need for sustainable solutions in the construction and furniture industries, with a focus on environmentally friendly particleboard. Particleboards were made from a mixture of virgin wood chips and hemp shives, which were then mechanically recycled and used to make new lightweight particleboards. Phenol-formaldehyde resin with 25% w/w phenol replacement by soybean flour (PFS) was used as the binder for the lignocellulosic materials. Laboratory analyses determined the resin properties, and FTIR confirmed the structure of the experimental PFS resin. The thermal properties of all the resins were evaluated using thermogravimetric analysis (TGA). The panels were manufactured using industrial simulation and tested for mechanical and physical properties in accordance with European standards. The FTIR study confirmed good adhesion, and the TGA showed improved thermal stability for the recycled biomass panels compared to virgin biomass panels. The study concludes that lightweight particleboards can be successfully produced from recycled hemp shive-based panels, providing a sustainable alternative to traditional materials in the construction industry.

Thermochemical and rheological characterization of highly reactive thermoset resins for liquid moulding

Highly reactive thermosets are currently expanding the processability of high-performance structures for transportation industry. The short polymerization time makes it a suitable process to replace metallic structures with polymer matrix-based composite materials. The resin characterization is a fundamental step to obtain the properties and the associated constitutive models, which are required to design and optimize the manufacturing process parameters of composite materials. However, the short time on polymerization requires to use the characterization equipment at their performance capability limits. This work presents a comprehensive methodology to characterize the thermo-chemical properties of highly reactive resin systems, which are relevant for resin impregnation into the preform for liquid injection processes. Four different commercial resin systems are analyzed in this study. Experimental methodologies are analyzed and adapted for best data acquisition at high temperature isothermals. Based on the experimental data, Cure kinetics and viscosity equation-based models are used to describe the behaviour of these complex resin systems. Processing maps are developed based on the cure kinetics and viscosity models to predict the processability time for specific process conditions than can be used on liquid injection moulding processes.

Effects of the Addition of Amino-Terminated Highly Branched Polyurea on Curing Properties of Phenol-Formaldehyde Resin

In this work, a highly branched polyurea (HBP-NH₂) similar to urea structure was introduced to phenol-formaldehyde (PF) resin to accelerate itscuring speed The results of gel time and bonding strength were combined to obtain a good modified additional stage and amount of HBP-NH₂. The relative molar mass changes of HBP-NH₂-modified PF resin were investigated by gel permeation chromatography (GPC). The effects of HBP-NH₂ on the curing of PF resin were investigated by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The effect of HBP-NH₂ on the structure of PF resin was also investigated by nuclear magnetic resonance carbon spectroscopy (¹³C-NMR). The test results show that the gel time of the modified PF resin was reduced by 32% and 51% at 110 °C and 130 °C, respectively. Meanwhile, the addition of HBP-NH₂ increased the relative molar mass of PF resin. The bonding strength test showed that the bonding strength of modified PF resin increased by 22% after soaking in boiling water (93 °C ± 2) for 3 h. The DSC and DMA analysis indicated that the curing peak temperature decreased from 137 °C to 102 °C, and the curing rate of the modified PF resin was also faster than that of the pure PF resin. The ¹³C-NMR results showed that HBP-NH₂ in the PF resin reacted to produce a co-condensation structure. Finally, the possible reaction mechanism of HBP-NH₂ for the modification of PF resin was given.

A Comparison among Lignin Modification Methods on the Properties of Lignin-Phenol-Formaldehyde Resin as Wood Adhesive

The research aim of this work is to determine the influence of lignin modification methods on lignin–phenol–formaldehyde (LPF) adhesive properties. Thus, glyoxal (G), phenol (P), ionic liquid (IL), and maleic anhydride (MA) were used to modify lignin. The modified lignins were used for phenol substitution (50 wt%) in phenol–formaldehyde adhesives. The prepared resins were then used for the preparation of wood particleboard. These LPF resins were characterized physicochemically, namely by using standard methods to determine gel time, solids content, density, and viscosity, thus the physicochemical properties of the LPF resins synthesized. The panels dimensional stability, formaldehyde emission, bending modulus, bending strength, and internal bond (IB) strength were also measured. MA-modified lignin showed by differential scanning calorimetry (DSC) the lowest temperature of curing than the resins with non-modified lignin and modified with IL, phenolared lignin, and glyoxal. LPF resins with lignin treated with maleic anhydride presented a shorter gel time, higher viscosity, and solids content than the resins with other lignin modifications. Equally, the particleboard panels prepared with LPF resins with maleic anhydride or with ionic liquid had the lowest formaldehyde emission and the highest mechanical strength among all the synthesized resins. The dimensional stability of all panels bonded with modified lignin LPF resins presented no difference of any significance.

Wood Composites and Their Polymer Binders

This review presents first, rather succinctly, what are the important points to look out for when preparing good wood composites, the main types of wood composites manufactured industrially, and the mainly oil-derived wood composite adhesives and binders that dominate and have been dominating this industry. Also briefly described are the most characteristic biosourced, renewable-derived adhesives that are actively researched as substitutes. For all these adhesives, synthetic and biosourced, the reviews expose the considerable progresses which have occurred relatively recently, with a host of new approaches and ideas having been proposed and tested, some even implemented, but with even many more already appearing on the horizon.

Carbon dioxide/epoxide coupling reactions utilizing Lewis base adducts of zinc halides as catalysts. Cyclic carbonate versus polycarbonate production

The reactions of zinc halides with 2,6-di-methoxypyridine or 3-trifluoromethylpyridine in dichloromethane have led to the formation of quite different complexes. Specifically, reactions involving pyridine containing electron donating methoxy substitutents have provided salts of the type [Zn(2,6-dimethoxypyridine)4][Zn2X6], as revealed by elemental analysis and X-ray crystallography. On the other hand, simple bis-pyridine adducts of zinc halides were isolated from the reactions involving the pyridine ligand with electron withdrawing substituents and characterized by X-ray crystallography, for example, Zn(3-trifluoromethylpyridine)2Br2. These zinc complexes were shown to be catalytically active for the coupling of carbon dioxide and epoxides to provide high molecular weight polycarbonates and cyclic carbonates, with the order of reactivity being Cl > or = Br > I, and 2,6-di-methoxypyridine > 3-trifluoromethylpyridine. Polycarbonate production from carbon dioxide and cyclohexene oxide was shown to be first-order in both metal precursor complex and cyclohexene oxide, as monitored by in situ infrared spectroscopy at 80 degrees C and 55 bar pressure. For reactions carried out in CO2 swollen epoxide solutions in the absence of added quantities of pyridine, the copolymer produced contained significant polyether linkages. Alternatively, reactions performed in the presence of excess pyridine or in hydrocarbon solvent, although slower in rate, afforded completely alternating copolymers. For comparative purposes, zinc chloride was a very effective homopolymerization catalyst for polyethers. Additionally, zinc chloride afforded copolymers with 60% carbonate linkages in the presence of high carbon dioxide pressures. In the case of cyclohexene oxide, the copolymer back-biting reaction led exclusively to the production of the trans cyclic carbonate as shown by infrared spectroscopy in v(C=O) region and X-ray crystallography. The unique feature of these catalyst systems is their simplicity.