Removal of formaldehyde at low concentration using various activated carbon fibers

High Efficiency of Formaldehyde Removal and Anti-bacterial Capability Realized by a Multi-Scale Micro-Nano Channel Structure in Hybrid Hydrogel Coating Cross-Linked on Microfiber-Based Polyurethane

Inspired by the transpiration in the tree stem having a vertical and porous channel structure, high efficiency of formaldehyde removal is realized by the multi-scale micro-nano channel structure in a hybrid P(AAm/DA)-Ag/MgO hydrogel coating cross-linked on microfiber-based polyurethane. The present multi-scale channel structure is formed by a joint effect of directional freezing and redox polymerization as well as nanoparticles-induced porosity. Due to the large number of vertically aligned channels of micrometer size and an embedded porous structure of nanometer size, the specific surface area is significantly increased. Therefore, formaldehyde from solution can be rapidly adsorbed by the amine group in the hydrogels and efficiently degraded by the Ag/MgO nanoparticles. By only immersing in formaldehyde solution (0.2 mg mL^-1) for 12 h, 83.8% formaldehyde is removed by the hybrid hydrogels with a multi-scale channel structure, which is 60.8% faster than that observed in hydrogels without any channel structure. After cross-linking the hybrid hydrogels with a multi-scale channel structure to microfiber-based polyurethane and exposing to the formaldehyde vapor atmosphere, 79.2% formaldehyde is removed in 12 h, which is again 11.2% higher than that observed in hydrogels without any channel structure. Unlike the traditional approaches to remove formaldehyde by the light catalyst, no external conditions are required in our present hybrid hydrogel coating, which is very suitable for indoor use. In addition, due to the formation of free radicals by the Ag/MgO nanoparticles, the cross-linked hybrid hydrogel coating on polyurethane synthetic leather also shows good anti-bacterial capability. 99.99% of Staphylococcus aureus can be killed on the surface. Based on the good ability to remove formaldehyde and to kill bacteria, the obtained microfiber-based polyurethane cross-linked with a hybrid hydrogel coating containing a multi-scale channel structure can be used in a broad field of applications, such as furniture and car interior parts, to simultaneously solve the indoor air pollution and hygiene problems.

CuBTC Metal-Organic Framework Decorated with FeBTC Nanoparticles with Enhance Water Stability for Environmental Remediation Applications

Metal-organic frameworks (MOFs) based on Cu-benzene tricarboxylate (CuBTC) are widely used for gas storage and removal applications. However, they readily lose their crystal structures under humid conditions, limiting their practical applications. This structural decomposition reduces the specific surface area, gas adsorption capability, and recyclability of CuBTC considerably. In this study, a stable MOF against water exposure was designed based on FeBTC nanoparticle-covered CuBTC (FeCuBTC). A simple one-pot solvothermal process that enables the epitaxial growth of FeBTC on the CuBTC surface was proposed. Structural and morphological analyses after water exposure revealed that the water stability of FeCuBTC was better than that of CuBTC, which completely lost its crystallinity. This observed improvement in the water stability of the synthesized MOF proved to be beneficial for the adsorption of formaldehyde under humid conditions. The proposed strategy herein is simple yet highly effective in the design of hetero-bimetallic MOFs with considerably improved water resistance and extended applicability for environmental remediation processes.

A Brief Review of Formaldehyde Removal through Activated Carbon Adsorption

Formaldehyde is a highly toxic indoor pollutant that can adversely impact human health. Various technologies have been intensively evaluated to remove formaldehyde from an indoor atmospheres. Activated carbon (AC) has been used to adsorb formaldehyde from the indoor atmosphere, which has been commercially viable owing to its low operational costs. AC has a high adsorption affinity due to its high surface area. In addition, applications of AC may be diversified by the surface modification. Among the different surface modifications for AC, amination treatments of AC have been reported and evaluated. Specifically, the amine functional groups of the amine-treated AC have been found to play an important role in the adsorption of formaldehyde. Surface modifications of AC by impregnating and/or grafting the amine functional groups onto the AC surface have been reported in the literature. The impregnation of the amine-containing species on AC is mainly achieved by physical interaction or H-bond of the amines to the AC surface. Meanwhile, the grafting of the amine functional groups is mainly conducted through chemical reactions occurring between the amines and the AC surface. Herein, the carboxyl group, as a representative functional group for grafting on the surface of AC, plays a key role in the amination reactions. A qualitative comparison of amination chemicals for the surface modification of AC has also been discussed. Thermodynamics and kinetics for adsorption of formaldehyde on AC are firstly reviewed in this paper, and then the major factors affecting the adsorptive removal of formaldehyde over AC are highlighted and discussed in terms of humidity and temperature. In addition, new strategies for amination, as well as the physical modification option for AC application, are proposed and discussed in terms of safety and processability.

Reduction of formaldehyde emission from urea-formaldehyde resin with a small quantity of graphene oxide

Graphene oxide (GO) has theoretically been identified as a candidate for adsorbing formaldehyde molecules. However, whether GO can actually serve as a scavenger for formaldehyde resin adhesives must be experimentally verified due to the complex interaction between GO and formaldehyde molecules in the presence of resin, the competition between the formaldehyde emission rate and its adsorption rate on the scavenger, and other complications. From the results from this study we experimentally demonstrate that GO synthesised by the improved Hummers' method is a powerful scavenger for a urea-formaldehyde (UF) resin. We investigate the effect of the added amount of GO on the formaldehyde emission from UF resin. The emission from the UF/GO composite resin is 0.22 ± 0.03 mg L^-1, which is an 81.5% reduction compared to that of the control UF resin when adding 0.20 wt% GO into the UF resin. However, adding higher amounts of GO (more than 0.20 wt%) increases the formaldehyde emission and the emission approaches that of pure UF resin (1.19 ± 0.36 mg L^-1). This is likely due to the more acidic pH of the composite, which may lead to a faster curing reaction of the UF resin and acceleration of the emission.

Passive Control of Indoor Formaldehyde by Mixed-Metal Oxide Latex Paints

This work reports the incorporation of mixed-metal oxides (MMOs) such as Si/Ti and Si/Zr into latex paints in the form of thin coatings for permanent trapping of indoor formaldehyde. The formaldehyde removal performance of the surface coatings was evaluated in a lab-scale indoor air chamber, and the results were compared with those of powder analogues. Due to the pore blockage by the latex, the incorporation led to 6-30% reduction in adsorption capacity and 50-70% drop in the adsorption rate for MMO-latex paints relative to their powder MMO analogues. Under the operating conditions of concentration, temperature, and relative humidity, the Si/Zr-latex paints outperformed the Si/Ti counterparts. It was also observed that performance could decrease over excessive loading, for example, Si/Zr-latex paint with 15/1 Si/Zr weight ratio showed a 20% lower adsorption capacity than that of the Si/Zr-latex paint with 25/1 Si/Zr ratio at 5 ppm_v, 25 °C, and 70% RH. While high temperature greatly reduced the adsorption rate of the MMO-latex paints, high humidity slightly promoted the rate of formaldehyde capture. In 10 L, flow-through chamber tests, 25Si/Zr-latex paint reduced 5 ppm_v formaldehyde by up to 60% at 25 °C and 70% RH with an adsorption rate of 0.34 ppm_v/h. Overall, this study highlights the potential of MMO-latex paints with optimized formation for the efficient abatement of indoor aldehydes.

Improving Indoor Air Quality by Using Sheep Wool Thermal Insulation

Currently, the need to ensure adequate quality of air inside the living space but also the thermal efficiency of buildings is pressing. This paper presents the capacity of sheep wool heat-insulating mattresses to simultaneously provide these needs, cumulatively analyzing efficiency indicators for thermal insulation and indicators of improving air quality. Thus, the values obtained for the coefficient of thermal conductivity, and its resistance to heat transfer, demonstrate the suitability of their use for thermal insulation. The results of the permeability to water vapor characteristics on the sorption/desorption of water, air, demonstrate the ability to control the humidity of the indoor air and the results on the reduction of the concentration of formaldehyde, demonstrating their contribution to the growth of the quality of the air, and to reduce the risk of disease in the population.

Mg2TiO4 spinel modified by nitrogen doping as a Visible-Light-Active photocatalyst for antibacterial activity

Nitrogen doped Mg₂TiO₄ spinel, i.e. Mg₂TiO_4-xN_y, has been synthesized and investigated as a photocatalyst for antibacterial activity. Mg₂TiO_4-xN_y demonstrates superior photocatalytic activity for E. coli disinfection under visible light illumination (λ ≥ 400 nm). Complete disinfection of E. coli at a bacterial cell density of 1.0 × 10⁷ CFU mL^-1 can be achieved within merely 60 min. Mg₂TiO_4-xN_y is capable of generating superoxide radicals (^•O₂ ^-) under visible light illumination which are the reactive oxygen species (ROSs) for bacteria disinfection. DFT calculations have verified the importance of nitrogen dopants in improving the visible light sensitivity of Mg₂TiO_4-xN_y. The facile synthesis, low cost, good biocompatibility and high disinfection activity of Mg₂TiO_4-xN_y warrant promising applications in the field of water purification and antibacterial products.

Indoor formaldehyde removal by three species of Chlorophytum comosum under dynamic fumigation system: part 2-plant recovery

Spider plants (Chlorophytum comosum) are known to be among the most common easy mountable indoor plants capable of purifying indoor air by absorbing carbon monoxide, formaldehyde, xylene, and many other hazardous gases. In addition, these plants are non-toxic and safe for pets and children. This project is focused on the investigation of the spider plants' capability of the formaldehyde purification under laboratory-controlled parameters of the indoor air environment. Two scenarios including employment of fresh plants as well as recovered ones damaged by 7-day exposure of formaldehyde were considered. A special attention was made to the investigation of physiological indexes of the plant leaves after damage, and whether the spider plant could be reused after its recovery. The physiological characteristics of the recovery period of potted Chlorophytum comosum immediately after 7 days of fumigation with formaldehyde were studied. Eight physiological indexes of leaves including chlorophyll, free protein, relative conductivity, MDA (malondialdehyde, lipid peroxidation), SOD (superoxide dismutase), POD (peroxidase), T-AOC (total antioxidant capacity), and stomata were selected to monitor plants' recovery processes. The results of 30-day experimental runs showed that three species of spider plants were mostly recovered within 15 days. Repeated 7-day fumigation of plants, conducted to study their ability to effectively clean the air after regeneration, confirmed such ability; the efficiency at the first day was similar to the performance of the fresh plant. However, from the second day, the efficiency was dropped by 35-50% and remained at these levels for the rest of the exercise.

Behaviors of Cellulose-Based Activated Carbon Fiber for Acetaldehyde Adsorption at Low Concentration

The toxic nature of acetaldehyde renders its removal from a wide range of materials highly desirable. Removal of low-concentration acetaldehyde (a group 1 carcinogenic volatile organic compound) using an adsorbent of cellulose-based activated carbon fiber modified by amine functional group (A@CACF-H) is proposed, using 2 ppm of acetaldehyde balanced with N2/O2 (79/21% v/v) observed under continuous flow, with a total flow rate of 100 mL/min over 50 mg of A@CACF-H. The effective removal of the targeted acetaldehyde is achieved by introducing the functionalized amine at optimized content. The removal mechanism of A@CACF-H is elucidated using two-dimensional gas chromatography coupled with time-of-flight mass spectrometry (2D-GC TOF-MS), indicating the efficacy of the proposed acetaldehyde removal method.

High-performance materials for effective sorptive removal of formaldehyde in air

As formaldehyde (FA) is well-known for its carcinogenic potential, various techniques for its removal have been developed based on recovery (e.g., adsorption/absorption and condensation) or destructive treatment (e.g., incineration and thermal/ catalytic oxidation). Among them, adsorption has been one of the most preferable options due to its low price and simplicity. In this review, we summarize state-of-the-art knowledge about adsorption mechanisms with respect to its key controlling variables (e.g., surface chemical properties of adsorbent, temperature, and relative humidity) and adsorption performance of materials with particular emphasis on advanced materials (e.g., carbon nanotubes, metal-organic frameworks, graphene oxides, and porous organic polymers) and their modified forms in comparison with conventional sorbents (e.g., AC and zeolite). However, it is yet difficult to assess the adsorption capacity of each material on a parallel basis because adsorption experiments of each material were conducted under different conditions (e.g., large differences in the initial loading concentrations). The partition coefficient (PC) was employed for evaluating adsorption performance between different materials at an equivalent level to overcome the limitation based on adsorption capacity concept. For instance, among the list of the surveyed materials, the highest PC was recorded by γ-CD-MOF-K (31.2 mol kg^-1 Pa^-1). This study should offer valuable insights into the selection and development of outstanding materials for the sorptive removal of FA.

A New Generation of Surface Active Carbon Textiles As Reactive Adsorbents of Indoor Formaldehyde

Highly porous carbon textiles were modified by impregnation with urea, thiourea, dicyandiamide, or penicillin G, followed by heat treatment at 800 °C. This resulted in an incorporation of nitrogen or nitrogen and sulfur heteroatoms in various configurations to the carbon surface. The volume of pores and, especially, ultramicropores was also affected to various extents. The modified textiles were then used as adsorbents of formaldehyde (1 ppmv) in dynamic conditions. The modifications applied significantly improved the adsorptive performance. For the majority of samples, formaldehyde adsorption resulted in a decrease in the volume of ultramicropores. The enhancement in the adsorption was linked not only to the physical adsorption of formaldehyde in small pores but also to its reactivity with sulfonic groups and amines present on the surface. Water on the surface and in challenge gas decreased the adsorptive performance owing to the competition with formaldehyde for polar centers. The results collected show that the S- and N-modified textiles can work as efficient media for indoor formaldehyde removal.

Efficient removal of gaseous formaldehyde in air using hierarchical titanate nanospheres with in situ amine functionalization

Amine-grafted titanate nanospheres are fabricated as efficient and recyclable adsorbents for formaldehyde removal.

Capture of formaldehyde by adsorption on nanoporous materials

The aim of this work is to assess the capability of a series of nanoporous materials to capture gaseous formaldehyde by adsorption in order to develop air treatment process and gas detection in workspaces or housings. Adsorption-desorption isotherms have been accurately measured at room temperature by TGA under very low pressure (p<2 hPa) on various adsorbents, such as zeolites, mesoporous silica (SBA15), activated carbon (AC NORIT RB3) and metal organic framework (MOF, Ga-MIL-53), exhibiting a wide range of pore sizes and surface properties. Results reveal that the NaX, NaY and CuX faujasite (FAU) zeolites are materials which show strong adsorption capacity and high affinity toward formaldehyde. In addition, these materials can be completely regenerated by heating at 200°C under vacuum. These cationic zeolites are therefore promising candidates as adsorbents for the design of air depollution process or gas sensing applications.

An energy-efficient catalytic process for the tandem removal of formaldehyde and benzene by metal/HZSM-5 catalysts

A novel tandem temperature-pulse oxidation (TTPO) concept for energy-efficient catalytic removal of formaldehyde and benzene is proposed and realized over zeolite-hosted platinum catalysts.

Fluorescent hydrogels with tunable nanostructure and viscoelasticity for formaldehyde removal

Hydrogels with ultrahigh water content, ∼99 wt %, and highly excellent mechanical strength were prepared by 4'-para-phenylcarboxyl-2,2':6',2″-terpyridine (PPCT) in KOH aqueous solution. The self-assembled structure, rheological properties, and the gel-sol transformation temperature (Tgel-sol) of PPCT/KOH hydrogels that depend on PPCT and KOH concentrations were studied, indicating easily controllable conditions for producing hydrogels in PPCT and KOH mixtures. An important finding was that the hydration radius (Rh) of cations (M(+) = Li(+), Na(+), K(+), Cs(+), NH4(+), (CH3)4N(+), (CH3CH2)4N(+), (CH3CH2CH2)4N(+), (CH3CH2CH2CH2)4N(+)) plays a vital role in gelation of PPCT/MOH systems. To produce hydrogels in PPCT/MOH systems, the Rh of M(+) must be in a suitable region of 3.29 to 3.58 Å, e.g., K(+), Na(+), Cs(+), and the capability of M(+) for inducing PPCT to form hydrogels is K(+) > Na(+) > Li(+), which is followed by the Hofmeister series. The hydrogels of PPCT and KOH mixtures are responsive to external stimuli including temperature and shearing force, and present gelation-induced enhanced fluorescence emission property. The states of being sensitive to the stimuli can readily recover to the original hydrogels, which are envisaged to be an attracting candidate to produce self-healing materials. A typical function of the hydrogels of PPCT and KOH mixtures is that formaldehyde (HCHO) can speedily be adsorbed via electrostatic interaction and converted into nontoxic salts (HCOOK and CH3OK), making it a promising candidate material for HCHO removal in home furnishings to reduce indoor environmental pollutants.

Microemulsion-assisted synthesis of mesoporous aluminum oxyhydroxide nanoflakes for efficient removal of gaseous formaldehyde

Mesoporous aluminum oxyhydroxides composed of nanoflakes were prepared via a water-in-oil microemulsion-assisted hydrothermal process at 50 °C using aluminum salts as precursors and ammonium hydroxide as a precipitating agent. The microstructure, morphology, and textural properties of the as-prepared materials were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), nitrogen adsorption, and X-ray photoelectron spectroscopy (XPS) techniques. It is shown that the aluminum oxyhydroxide nanostructures studied are effective adsorbents for removal of formaldehyde (HCHO) at ambient temperature, due to the abundance of surface hydroxyl groups, large specific surface area, and suitable pore size. Also, the type of aluminum precursor was essential for the microstructure formation and adsorption performance of the resulting materials. Namely, the sample prepared from aluminum sulfate (Al-s) exhibited a relatively high HCHO adsorption capacity in the first run, while the samples obtained from aluminum nitrate (Al-n) and chloride (Al-c) exhibited high adsorption capacity and relatively stable recyclability. A combination of high surface area and strong surface affinity of the prepared aluminum oxyhydroxide make this material a promising HCHO adsorbent for indoor air purification.

Toward an effective adsorbent for polar pollutants: formaldehyde adsorption by activated carbon

Due to increasing concerns about environmental pollutants, the development of an effective adsorbent or sensitive sensor has been pursued in recent years. Diverse porous materials have been selected as promising candidates for detecting and removing harmful materials, but the most appropriate pore structure and surface functional groups, both important factors for effective adsorbency, have not yet been fully elucidated. In particular, there is limited information relating to the use of activated carbon materials for effective adsorbent of specific pollutants. Here, the pore structure and surface functionality of polyacrylonitrile-based activated carbon fibers were investigated to develop an efficient adsorbent for polar pollutants. The effect of pore structure and surface functional groups on removal capability was investigated. The activated carbons with higher nitrogen content show a great ability to absorb formaldehyde because of their increased affinity with polar pollutants. In particular, nitrogen functional groups that neighbor oxygen atoms play an important role in maximizing adsorption capability. However, because there is also a similar increase in water affinity in adsorbents with polar functional groups, there is a considerable decrease in adsorption ability under humid conditions because of preferential adsorption of water to adsorbents. Therefore, it can be concluded that pore structures, surface functional groups and the water affinity of any adsorbent should be considered together to develop an effective and practical adsorbent for polar pollutants. These studies can provide vital information for developing porous materials for efficient adsorbents, especially for polar pollutants.

Formaldehyde: catalytic oxidation as a promising soft way of elimination

Compared to other molecules such as benzene, toluene, xylene, and chlorinated compounds, the catalytic oxidation of formaldehyde has been studied rarely. However, standards for the emission level of this pollutant will become more restrictive because of its extreme toxicity even at very low concentrations in air. As a consequence, the development of a highly efficient process for its selective elimination is needed. Complete catalytic oxidation of formaldehyde into CO2 and H2 O using noble-metal-based catalysts is a promising method to convert this pollutant at room temperature, making this process energetically attractive from an industrial point of view. However, the development of a less expensive active phase is required for a large-scale industrial development. Nanomaterials based on oxides of manganese are described as the most promising catalysts. The objective of this Minireview is to present promising recent studies on the removal of formaldehyde through heterogeneous catalysis to stimulate future research in this topic.

Gas-phase formaldehyde adsorption isotherm studies on activated carbon: correlations of adsorption capacity to surface functional group density

Formaldehyde (HCHO) adsorption isotherms were developed for the first time on three activated carbons representing one activated carbon fiber (ACF) cloth, one all-purpose granular activated carbon (GAC), and one GAC commercially promoted for gas-phase HCHO removal. The three activated carbons were evaluated for HCHO removal in the low-ppm(v) range and for water vapor adsorption from relative pressures of 0.1-0.9 at 26 °C where, according to the IUPAC isotherm classification system, the adsorption isotherms observed exhibited Type V behavior. A Type V adsorption isotherm model recently proposed by Qi and LeVan (Q-L) was selected to model the observed adsorption behavior because it reduces to a finite, nonzero limit at low partial pressures and it describes the entire range of adsorption considered in this study. The Q-L model was applied to a polar organic adsorbate to fit HCHO adsorption isotherms for the three activated carbons. The physical and chemical characteristics of the activated carbon surfaces were characterized using nitrogen adsorption isotherms, X-ray photoelectron spectroscopy (XPS), and Boehm titrations. At low concentrations, HCHO adsorption capacity was most strongly related to the density of basic surface functional groups (SFGs), while water vapor adsorption was most strongly influenced by the density of acidic SFGs.

Direct synthesis and structural analysis of nitrogen-doped carbon nanofibers

Carbon nanofibers containing a range of nitrogen contents of 1-10 atom % were directly synthesized by catalytic chemical vapor deposition over nickel-based catalysts at 350-600 degrees C using acetonitrile and acrylonitrile. The nitrogen content was controlled by careful choice of the reaction conditions. The N-doped carbon nanofibers showed herringbone structure with 20-60 nm diameter. X-ray photoelectron spectroscopy was applied to examine the chemical state of nitrogen in carbon nanofibers. Structural features of N-doped carbon nanofibers were examined in X-ray diffraction and electron microscopy. The mechanism for nitrogen including the structure of carbon nanofibers through the catalysis was discussed on the basis of the results.