Nonisothermal and isothermal crystallization kinetics of nylon-12

The Effect of Powder Re-Use on the Coalescence Behaviour and Isothermal Crystallisation Kinetics of Polyamide 12 within Powder Bed Fusion

Polymer powder bed fusion (PBF) is becoming increasingly popular for the fabrication of lightweight, high-performance parts, particularly for medical and aerospace applications. This study investigates the effect of powder re-use and material aging on the coalescence behaviour, melt flowability, and isothermal crystallisation kinetics of polyamide-12 (PA-12) powder. With increased powder re-use, a progressive reduction in melt flowability and material coalescence is observed; at 200 °C, the particle consolidation time increases from 15 s in virgin powder to 180 s in powder recovered from build 6. The observed changes in the behaviour of PA-12 were attributed to polycondensation and cross-linking; these aging phenomena also create structural defects, which hinder the rate and extent of primary crystallisation. At an isothermal crystallisation temperature of 165 °C, the crystallisation half-time increased from 12.78 min in virgin powder to 23.95 min in powder re-used across six build cycles. As a result, the commonly used Avrami model was found to be unsuitable for modelling the crystallisation behaviour of aged PA-12 powder, with the co-efficient of determination (R2) reducing from >0.995 for virgin powder to as low as 0.795 for re-used powder. On the other hand, an alternative method, the Hay model, is able to successfully track full phase transformation within re-used powder (R2 > 0.99). These results highlight the importance of selecting the most appropriate model for analysing the crystallisation kinetics of PA-12 powder re-used across multiple build cycles. This understanding is crucial for obtaining the strong mechanical properties and dimensional precision required for the fabrication of functional, end-use parts within PBF.

Biobased Copolyamides 56/66: Synthesis, Characterization and Crystallization Kinetics

This study synthesized a series of new biobased copolyamides (co-PAs), namely PA56/PA66 with various comonomer ratios, by using in situ polycondensation. The structures, compositions, behaviors, and crystallization kinetics of the co-PAs were investigated through proton nuclear magnetic resonance (¹H NMR) spectroscopy, gel permeation chromatography (GPC), Fourier transform infrared (FT-IR) spectroscopy, differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X-ray diffraction (XRD). The influence of the composition of co-PAs on their mechanical properties and thermal stability was investigated. The co-PAs exhibited a eutectic melting point when the PA56 content was 50 mol%, with the crystallization temperature decreasing from 229 to a minimum 188 °C and the melting temperature from 253 to a minimum 218 °C. The results indicated that the tensile strength and flexural modulus first decreased and then increased as the PA66 content increased. The nonisothermal crystallization kinetics of the PA56/PA66 co-PAs were analyzed using both the Avrami equation modifications presented by Jeziorny and Mo. The results also indicated that the crystallization rate of the PA56/PA66 co-PAs was higher than that of PA56.

Non-isothermal crystallization kinetics of graphene/PA10T composites

Crystallization kinetics is the key factor in controlling the polymer crystallization process and affecting crystallinity and crystalline morphology, which determine the polymer's main properties. In this work, the non-isothermal crystallization kinetics of graphene/PA10T composites are investigated by the Jeziorny method and Mo method, and the crystallization activation energy is calculated by the Kissinger method. It is found that the addition of an appropriate amount of graphene to PA10T can significantly promote the crystallization of PA10T and accelerate its crystallization rate. The Jeziorny equation does not have a linear relationship across the whole crystallization range, while the Mo equation does a good linear fitting. In addition, the crystallization activation energy decreases when the graphene content is below 1 wt.%. TGA results indicate that the addition of graphene improves the thermal stability of PA10T.

The Isothermal and Nonisothermal Crystallization Kinetics and Morphology of Solvent-Precipitated Nylon 66

Solvent-precipitated nylon 66 (SP PA66) is a key material used to fabricate microfiltration membranes. The crystallization kinetics and behavior of SP PA66 were investigated through differential scanning calorimetry (DSC), polarized optical microscopy (POM) and X-ray diffraction (XRD). The Avrami equation was used to describe the isothermal crystallization of SP PA66. Nonisothermal crystallization behaviors were analyzed using Avrami equations modified by Jeziorny, Ozawa and Mo. The Avrami analysis demonstrated that the k values of SP PA66 were higher than those of neat PA66. The  n was between 2 and 3 indicating the presence of two- and three-dimensional mode with thermal nucleation. With an increasing cooling rate, the Jeziorny crystallization rate constant increased for SP PA66; however, the Ozawa model was not satisfactory for all SP PA66 samples. The Mo method suggested that SP PA66 had a faster crystallization rate than neat PA66 during the nonisothermal crystallization process. The solvents dissolved nylon 66, rearranged it and formed a regular hydrogen-bonded region. These regions served as nucleation sites and increased the crystallization rate constant in the subsequent melting process. The crystal morphology of the SP PA66 under the POM investigation exhibited Maltese cross spherulites. The sizes of the spherulites of SP PA66 were significantly smaller than those of neat PA66. Wide-angle XRD revealed that SP PA66 had the same crystal structure and a higher crystal perfection than neat PA66.

Dynamic crystallization behavior of PA-12/PP-MWCNT nanocomposites: non-isothermal kinetics approach

The effect of multi-walled carbon nanotubes (MWCNT) loading on the crystallization behavior of matrix polyamide 12 (PA-12), in PA-12/polypropylene-MWCNT (PP-MWCNT)-based nanocomposites were analyzed for their non-isothermal crystallization behavior at various cooling rates of 2.5–20 °C/min in differential scanning calorimetry (DSC). Several kinetic models such as Jeziorny (modified-Avrami), Mo and Tobin models were employed to analyze the crystallization behavioral trend with respect to time and temperature of the nanocomposites. The crystallization rate increased half-time of crystallization with MWCNT content as estimated from the Jeziorny theory. The linear agreement between Jeziorny model and experimental relative crystallinity outperforms the Tobin analysis where the coefficient of linear regression was found to be considerably trailing behind and off the satisfactory mark. The Mo model accounts for the percentage crystallinity and thereby successfully explained the crystallization behavior of PA-12 where the kinetic parameters increased with crystallinity indicating higher cooling rate for higher crystallinity. The MWCNT induced crystallization (nucleation activity) values were close to zero irrespective of MWCNT loading which reiterates the enhanced crystallization (rate) of PA-12 in the nanocomposites. Estimations based on Friedman approach showed inter-relationship between activation energy and crystallinity where the later was found to be governed by major (matrix) PA-12 phase.

Effect of Bis (2-Aminoethyl) Adipamide/Adipic Acid Segment on Polyamide 6: Crystallization Kinetics Study

The crystallization behavior of novel polyamide 6 (PA6) copolyamides with different amounts of bis (2-aminoethyl) adipamide/adipic acid (BAEA/AA) segment was investigated. The wide-angle X-ray diffraction (WAXD) results showed that as the amount of BAEA/AA segment increased to 10 mole%, the crystalline forms of all PA6 copolyamide were transferred from the stable α-form to the unstable γ-form because of the complex polymer structure. According to studies of crystallization kinetics, the Avrami exponent (n) values for all copolyamide samples ranged from 1.43 to 3.67 under isothermal conditions, implying that the crystallization is involved in the two- to three-dimensional growth at a high temperature of isothermal condition. The copolyamides provided a slower crystallization rate and higher crystallization activation energy (ΔE_a) than neat PA6. Polyamide containing 10 mole% of BEAE/AA content exhibited a unique crystallization behavior in the coexistence of the α and γ forms. These results deepen our understanding of the relationship between BAEA/AA content, crystal structure, and its crystallization behavior in low-melting PA6, and they make these types of copolyamides useful for their practical application.

Isothermal and nonisothermal crystallization kinetics of poly(ether ether ketone)/gadolinium oxide composites

In this study, poly(ether ether ketone) (PEEK)/gadolinium oxide (Gd2O3) composites were prepared by melt extrusion in combination with a Haake rheometer. Differential scanning calorimetry was used to investigate the crystallization behavior of PEEK and its corresponding composites. The microstructural features of the composites and the interfacial interactions between the filler and PEEK phases were viewed with a scanning electron microscope. Gd2O3 powder was blended with PEEK, and sulfonated poly(ether ether ketone) (SPEEK) was used as the compatibilizer in the PEEK/Gd2O3 composites. Isothermal crystallization exotherms showed that the addition of SPEEK increased the crystallization of PEEK in PEEK/Gd2O3 composites. However, the PEEK crystallization rates decreased with increasing Gd2O3 fractions, which probably resulted from the Gd2O3 that had no heterogeneous nucleation effects on the matrix. The modified Avrami equation and Mo’s equation were used to study the nonisothermal crystallization kinetics. The addition of Gd2O3 did not change the nucleation process of PEEK, but it markedly decreased the crystal growth rate.