Use of synthetic wollastonite nanofibers in enhancing mechanical, thermal, and flammability properties of polyoxymethylene nanocomposites

This study investigates the mechanical, thermal, and flammability properties of synthetic wollastonite nanofibers (SWN) reinforced polyoxymethylene (POM) nanocomposites. SWN has been added into the POM nanocomposites in the range of 0.5–3 phr via melt blending. The mechanical properties were investigated through tensile and impact tests with scanning electron microscopy and energy dispersive X‐ray analysis. The thermal characterization was performed by thermogravimetry analysis and differential scanning calorimetry. Flame retardancy of nanocomposites was studied through cone calorimetry analysis and limiting oxygen index test. The tensile strength of nanocomposites improved by 5.88% at 1 phr SWN content, whereas Young's modulus increased with increasing content. The thermal stability of nanocomposites was enhanced as indicated by the higher initial degradation temperature, which rose about 22°C at 1 phr SWN content. The POM/SWN nanocomposites exhibited better mechanical strength despite their lower crystallinity due to the substantial reinforcing effect of SWN. The flame retardancy of nanocomposites improved, as indicated by the reduction of peak heat release rate from the cone calorimetry test. This study shows that SWN has simultaneously enhanced the mechanical strength, thermal stability, and flame retardancy of POM nanocomposites and has the potential in automotive applications.

Size-dependent flame retardancy of black phosphorus nanosheets

Two-dimensional black phosphorus (BP) nanosheets are potential flame-retardant nano-additives. Herein, the effects of the size of BP nanosheets embedded in epoxy resin (EP) on flame retardancy are studied. BP nanosheets with four different sizes are synthesized from bulk BP by different exfoliation methods including solid ball milling, liquid ball milling, ultrasonic liquid exfoliation, and electrochemical exfoliation (samples are designated as sb-BP, lb-BP, us-BP, and ec-BP, respectively). lb-BP exhibits the best dispersion in the EP matrix, and the lb-BP/EP composite shows the best flame-retardancy properties among the four BP/EP composites. Compared to bare EP, lb-BP/EP shows obvious improvements including the reduction in the heat release peak rate by 34.4%, total heat release by 27.0%, peak of smoke production rate by 69.2%, and total production of carbon monoxide by 50.8%. The mechanistic study reveals that lb-BP serves as a barrier and carbonization catalyst to delay combustion. These results confirm the size dependence of flame-retardancy properties of BP nanosheets and the new knowledge provides insights into the size dependent effects of other two-dimensional materials.

Chain Extension and Synergistic Flame-Retardant Effect of Aromatic Schiff Base Diepoxide on Polyamide 6/Aluminum Diethylphosphinate Composites

A way to suppress the deterioration in mechanical properties of polyamide 6 (PA6) is required, especially with high loading of flame retardants in the matrix. In this study, a novel aromatic Schiff base diepoxide (DES) was synthesized. It exhibited an efficient chain extension effect on PA6 and a synergistic flame-retardant effect with aluminum diethylphosphinate (AlPi) for PA6. The PA6 composite with 16 wt.% AlPi only passed UL-94 V-0 rating at 1.6 mm thickness, while the combination of 1.5 wt.% DES with 13 wt.% AlPi induced PA6 to achieve a UL-94 V-0 rating at 0.8 mm thickness. The tensile, flexural, and Izod notched impact strengths were increased by 16.2%, 16.5%, and 24.9%, respectively, compared with those of V-0 flame-retarded PA6 composites with 16 wt.% AlPi. The flame-retarded mechanism of PA6/AlPi/DES was investigated by cone calorimetry and infrared characterization of the char residues and pyrolysis products. These results showed that DES had a synergistic effect with AlPi in condensed-phase flame retardation by promoting the production of aluminum phosphorus oxides and polyphosphates in the char residues.