Conversion and shrinkage analysis of acrylated hyperbranched polymer nanocomposites

Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing

In this research, the relationship between the curing strategies and geometrical accuracy of parts under UV light was investigated. An IR camera was utilized to monitor the process using different combinations of photosensitive resin and curing strategies. The influences of curing strategies on different material compositions were studied with single-factor analysis. With the different exposure frequencies of the UV light, the peak temperature was adjusted to avoid overheating. The three-dimensional geometry of casting tensile bars was measured to investigate the shrinkage and warpage during the curing process. Different material compositions were also selected to study the effects of the maximum temperature on the shrinkage of the parts. The findings of this work show that, with the same amount of energy input, a more fragmented exposure allows for a more controllable max temperature, while one-time exposure leads to a high temperature during the process. With the decrease of the released heat from the reaction, the shrinkage of the casting part has a slightly increasing tendency. Moreover, the warpage of the parts decreased drastically with the decrease of temperature. The addition of fillers enhances the control over temperature and increases the geometrical accuracy.

Novel Waterborne UV-Curable Hyperbranched Polyurethane Acrylate/Silica with Good Printability and Rheological Properties Applicable to Flexographic Ink

Novel waterborne UV-curable hyperbranched polyurethane acrylate/silica (HBWPUA/SiO₂) nanocomposites were prepared by a three-step procedure and sol-gel method. ¹H NMR and ¹³C NMR results indicate that HBWPU is successfully synthesized. Surface tension and contact angle tests both demonstrate the good wettability of the nanocomposites. Besides, the kinetics of photopolymerization of HBWPUA/SiO₂ films were analyzed by attenuated total reflection-Fourier transform infrared spectroscopy, which reveals that the modified SiO₂ could accelerate the curing speed of HBWPUA coatings. Thermal gravity analysis indicates that the HBWPUA/SiO₂ hybrid films have a better thermal stability than the pure HBWPUA cured films. Furthermore, the hybrid films show enhanced pencil hardness, abrasion resistance, and adhesion. On the basis of the above, HBWPUA/SiO₂ nanocomposites were finally applied to waterborne UV-curing flexographic printing ink, which is printed on poly(ethylene terephthalate) and glass. The nanocomposite presents good rheological behavior because the ink has a lower Z ₀, a higher Z _∞, and the viscosity rebuild time is 375 s. Three colors (red, yellow, and blue) of ink were used to test its printing quality, the curing time was below 30 s, and the adhesion was excellent without being stripped. All of the inks show good water resistance and abrasion resistance. Moreover, the red and blue inks possess better solid densities than the value of 1.07 of yellow ink, and are 1.83 and 1.84, respectively. The current study suggests that the process has promise in applications of food packages.

A Facile in Situ and UV Printing Process for Bioinspired Self-Cleaning Surfaces

A facile in situ and UV printing process was demonstrated to create self-cleaning synthetic replica of natural petals and leaves. The process relied on the spontaneous migration of a fluorinated acrylate surfactant (PFUA) within a low-shrinkage acrylated hyperbranched polymer (HBP) and its chemical immobilization at the polymer-air interface. Dilute concentrations of 1 wt. % PFUA saturated the polymer-air interface within 30 min, leading to a ten-fold increase of fluorine concentration at the surface compared with the initial bulk concentration and a water contact angle (WCA) of 108°. A 200 ms flash of UV light was used to chemically crosslink the PFUA at the HBP surface prior to UV printing with a polydimethylsiloxane (PDMS) negative template of red and yellow rose petals and lotus leaves. This flash immobilization hindered the reverse migration of PFUA within the bulk HBP upon contacting the PDMS template, and enabled to produce texturized surfaces with WCA well above 108°. The synthetic red rose petal was hydrophobic (WCA of 125°) and exhibited the adhesive petal effect. It was not superhydrophobic due to insufficient concentration of fluorine at its surface, a result of the very large increase of the surface of the printed texture. The synthetic yellow rose petal was quasi-superhydrophobic (WCA of 143°, roll-off angle of 10°) and its self-cleaning ability was not good also due to lack of fluorine. The synthetic lotus leaf did not accurately replicate the intricate nanotubular crystal structures of the plant. In spite of this, the fluorine concentration at the surface was high enough and the leaf was superhydrophobic (WCA of 151°, roll-off angle below 5°) and also featured self-cleaning properties.