A phosphorus-containing inorganic compound as an effective flame retardant for glass-fiber-reinforced polyamide 6

Dual function of carboxymethyl cellulose scaffold: A one-stone-two-birds strategy to prepare double-layer hollow ZIF-67 derivates for flame retardant epoxy composites

Aluminum hypophosphite (AHP) has been used as a flame retardant for a long time. Previous studies about AHP employed in flame retardant materials mostly focus on coating, modification, and complex system. It is valuable to explore simple experimental steps to prepare nano hybrids with AHP and metal-organic frameworks (MOFs). We found acidic substances could etch zeolitic imidazolate framework-67 (ZIF-67) to obtain MOF derivatives. Unfortunately, AHP and ZIF-67 could not directly form a hybrid. Therefore, carboxymethylcellulose (CMC) is introduced as a dual function layer (buffer and support). The CMC resists the complete conversion of ZIF-67 etched by phosphoric acid to amorphous cobalt phosphate hydrate (ACP). Meanwhile, CMC containing hydroxyl groups combines with AHP through electrostatic interaction and coordination bonds. A double-layer hollow MOF derivative is synthesized through this one-stone-two-birds strategy. Due to multiple flame retardant elements and unique nanostructure, this MOF derivative endows epoxy (EP) resin with excellent flame retardancy. With 2.0 wt% addition, the peak heat release rate (pHRR) and total heat release (THR) of EP/AHP/ACP@CMC are decreased by 47.8 and 21.0 %, respectively. This study proposes a novel scheme that converts AHP into MOF derivatives as high-performance FRs.

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

Highly Stretchable Flame-Retardant Skin for Soft Robotics with Hydrogel-Montmorillonite-Based Translucent Matrix

Flame-retardant coatings are crucial for intelligent systems operating in high-temperature (300-800°C) scenarios, which typically involve multi-joint discrete or continuous kinematic systems. These multi-segment motion generation systems call for conformable yet resilient skin for dexterous work, including firefighting, packaging inflammable substances, encapsulating energy storage devices, and preventing from burning. In fire scenes, a flame-retardant soft robot shall protect integrated electronic components safely and work for navigation and surveillance effectively. Here, we establish fire-resistant robotic mechanisms with montmorillonite (MMT)-biocompatible hydrogel skin, offering effective flame retardancy (∼78°C surface temperature after 3 min in fire) and high post-fire stretchability (∼360% uniaxial tensile strain). Fatigue test results in the MMT-hydrogel polymer matrix to portray a change in post-fire energy consumption of ∼21% (between the first cycle and the 200th cycle), further indicating robustness. MMT-hydrogel synthetic skin medium is then applied to everyday household items and electronics, offering appealing protections in fire scenes (≤10% capacitance loss after 3 min and ≤14% diode light-intensity loss after 1 min in fire). We deploy shape memory alloy (SMA) actuated inchworm-, starfish-, and snail-like locomotion (average velocity ∼12 mm·min^-1) for translating inside fire applications. With the stretchable and flame-retardant translucent barriers, the MMT-hydrogel skinned soft robots demonstrate stable compression/relaxation cycles (25 cycles) within flames (4 min 10 s) while protecting the electronic components inside in fire scene. We solve the agility vs. endurance conundrum in this article with SMA actuation independently via Joule heating without a cross-talk from the surrounding high-temperature arena.

Flame-retardant ethylene vinyl acetate composite materials by combining additions of aluminum hydroxide and melamine cyanurate: Preparation and characteristic evaluations

There is a great interest to develop efficient fire-resistant materials. While ethylene vinyl acetate (EVA) is a widely used material, it suffers from the problem of relatively high inflammability which seriously hinders its usage as the product material with a high flame-retardant requirement. In this study, a strategy to combine aluminum hydroxide (ATH) and melamine cyanurate (MCA) with EVA was proposed to prepare the EVA composite materials with high flame resistance. It was found that slight addition of MCA could increase the lubricity of EVA and raise the compatibility between EVA and ATH. Thermogravimetric analysis (TGA) indicated that the thermal stability of EVA was improved via adding MCA, which was evidenced by the delayed thermal decomposition temperature. Moreover, the combustion results indicated that the EVA composite with 60 parts per hundred (phr) ATH and 40 phr MCA addition (EVA-60-40) displayed the optimal isolated layer favoring the fire resistance. In addition, the highest limiting oxygen index (LOI) value (27.5%) and V-0 rating of the EVA-60-40 as compared with other components indicated its incombustible nature. These results suggested the synergetic effect of ATH and MCA additions, the high efficiency of the proposed strategy and the wide application prospect of the produced EVA-ATH-MCA composite materials.

Crumpling and Unfolding of Montmorillonite Hybrid Nanocoatings as Stretchable Flame-Retardant Skin

Flame-retardant coatings are widely used in a variety of personnel or product protection, and many applications would benefit from film stretchability if suitable materials are available. It is challenging to develop flame-retardant coatings that are stretchable, eco-friendly, and capable of being integrated on mechanically dynamic devices. Here, a concept is reported that uses pretextured montmorillonite (MMT) hybrid nanocoatings that can undergo programed unfolding to mimic the stretchability of elastomeric materials. These textured MMT coatings can be transferred onto an elastomeric substrate to achieve an MMT/elastomer bilayer device with high stretchability (225% areal strain) and effective flame retardancy. The bilayer composite is utilized as flame-retardant skin for a soft robotic gripper, and it is demonstrated that the actuated response can manipulate and rescue irregularly shaped objects from a fire scene. Furthermore, by depositing the conformal MMT nanocoatings on nitrile gloves, the firefree gloves can endure direct flame contact without ignition.

Preparation of a Novel Intumescent Flame Retardant Based on Supramolecular Interactions and Its Application in Polyamide 11

The flammability and melt dripping of the widely used bio-based polyamide 11 (PA 11) have attracted much attention in the last decade, and they are still a big challenge for the fire science society. In this work, a novel single macromolecular intumescent flame retardant (AM-APP) that contains an acid source and a gas source was prepared by supramolecular reactions between melamine and p-aminobenzene sulfonic acid, followed by an ionic exchange with ammonium polyphosphate. The chemical structure of AM-APP was characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy, and scanning electron microscopy. AM-APP and TiO₂ were then introduced into PA 11 by melt compounding to improve the fire resistance of the composite. The fire performance of PA 11 composites was evaluated by the limiting oxygen index (LOI), vertical burning (UL-94), and cone calorimetry tests. The results showed that the presence of 22% AM-APP and 3% TiO₂ increased the LOI value from 22.2 to 29.2%, upgraded the UL-94 rating from no rating to V-0, completely eliminated melt dripping, and significantly decreased the peak heat release rate from 943.4 to 177.5 kW/m². The thermal behaviors were investigated by thermogravimetric (TG) analysis and TG-FTIR. It is suggested that AM-APP produces an intumescent char structure and releases inert gases, whereas TiO₂ may consolidate the char layers, leading to the improvement in the fire resistance of PA 11.

Novel phosphorus-containing halogen-free ionic liquids: effect of sulfonate anion size on physical properties, biocompatibility, and flame retardancy

Phosphorus-containing sulfonate ILs with different anions size present different thermal stability, solubility, viscosity, melting points, and cytotoxicity. They show flame retardant effect for PA6 via accelerating decomposition of matrix.

Carbon nanotube reinforced polylactide/basalt fiber composites containing aluminium hypophosphite: thermal degradation, flame retardancy and mechanical properties

Modified carbon nanotube reinforced polylactide/basalt fiber composites containing aluminium hypophosphite were prepared via melt blending method. The composites showed excellent thermal stability, flame retardancy, and mechanical properties.