Extrusion and 3D printing of novel lipid-polymer blends for oral drug applications

Lipids are interesting biological materials that can offer a number of pharmaceutical benefits when used as carriers for drug delivery. However, 3D printing of lipids alone by fused deposition processing techniques is very difficult as they have very poor mechanical properties that cause their filaments to fail when they are loaded into a fused deposition 3D printer. If this problem could be overcome, then lipids could be 3D printed into bespoke tablets and assist progress towards such personalised medicines. This work aims to improve the mechanical properties of lipid filaments by developing novel lipid-EVA (ethylene vinyl acetate) blends suitable for 3D printing. Different types of lipids in varying proportions were melt blended with EVA and extruded using a micro compounder. The ultimate printability of the materials was tested by feeding the filaments into a material extrusion 3D printer. Flexural testing of the extruded blends demonstrates that a good balance between the strength and flexibility is required for a material to be printable and it was found that a filament has to have a modulus/strength ratio between 8 and 25 in order to be printable. SEM analysis of the fracture surface shows a network structure within the lipid matrix that could be playing a role in the improved properties of the best performing blends. DSC thermograms show a shift in thermal transitions, suggesting some level of miscibility of the components that could have contributed to a more robust structure. The TGA results show an onset of degradation of the blends greater than 200 °C, indicating that the materials can readily withstand the extrusion and printing temperatures. This study demonstrates the successful extrusion and 3D printing of novel EVA-lipid blends with lipid contents of up to 90%.

Flame-retardant ethylene vinyl acetate composite materials by combining additions of aluminum hydroxide and melamine cyanurate: Preparation and characteristic evaluations

There is a great interest to develop efficient fire-resistant materials. While ethylene vinyl acetate (EVA) is a widely used material, it suffers from the problem of relatively high inflammability which seriously hinders its usage as the product material with a high flame-retardant requirement. In this study, a strategy to combine aluminum hydroxide (ATH) and melamine cyanurate (MCA) with EVA was proposed to prepare the EVA composite materials with high flame resistance. It was found that slight addition of MCA could increase the lubricity of EVA and raise the compatibility between EVA and ATH. Thermogravimetric analysis (TGA) indicated that the thermal stability of EVA was improved via adding MCA, which was evidenced by the delayed thermal decomposition temperature. Moreover, the combustion results indicated that the EVA composite with 60 parts per hundred (phr) ATH and 40 phr MCA addition (EVA-60-40) displayed the optimal isolated layer favoring the fire resistance. In addition, the highest limiting oxygen index (LOI) value (27.5%) and V-0 rating of the EVA-60-40 as compared with other components indicated its incombustible nature. These results suggested the synergetic effect of ATH and MCA additions, the high efficiency of the proposed strategy and the wide application prospect of the produced EVA-ATH-MCA composite materials.

Understanding the effect of methane gas sensitivity using ultrasonic sensors and multi-matching layers inside a natural gas vehicle tank

This research paper is the experimental study to investigate the effect of ultrasound sensitivity in the pure methane gas space as the pressure and sensor distance increases. We offer the solution to overcome the low sensitivity characteristics of ultrasonic sensors in the methane gas space. This proposal shows the physical characteristics analyzed with self-induced vibration, beam pattern, amplitude, attenuation, and Gaussian distribution validation in CH₄ gas space. An ultrasonic sensor is designed with PbTio₃ material of an MS-50 PTZ. The signal processing analysis system (APAS) is composed of the mechanical and controlling sections including three mass flow controllers, an air cylinder, safety valves, three pressure regulators, a CVC, ultrasound sensors, and two gas tanks (air and CH₄). The experiment is performed in a wide range of the initial conditions, i.e., supplying voltage of 25 V, current of 0.2 A, pulse rate of 7 Hz, measuring distance of 0.32 to 1.02 m, resonance frequency of 57.3 Hz, ambient temperature of 296 K, and pressure increases of 1, 2, 3 and 4 bar. The ultrasonic sensitivity of a sensor (T: EVA and R: EVA) significantly enhanced the acoustic impedance in a methane gas space as pressure increases. It is verified that the sensitivity effect of an ultrasonic sensor used with ethylene vinyl acetate (EVA) matching layer is higher in the methane gas space than a chemical wood (CW) matching layer. Consequently, the effect of gas sensitivity computed by a GDA including the width (W), area (A), and height (H) is enhanced by an EVA sensor in comparison to other Models.