Sponge-Like Microfiber Electrodes for High-Performance Redox Flow Batteries

Fabricating fiber-based electrodes with a large specific surface area while maintaining high flow permeability is a challenging issue in developing high-performance redox flow batteries. Here, a sponge-like microfiber carbon electrode is reported with a specific surface area of as large as 853.6 m² g^-1 while maintaining a fiber diameter in the range of 5-7 µm and a macropore size of ≈26.8 µm. The electrode is developed by electrospinning cross-linked poly(vinyl alcohol)-lignin-polytetrafluoroethylene precursors, followed by oxidation and pyrolysis. Applying the as-synthesized electrodes to a vanadium redox flow battery enables the battery to achieve an energy efficiency of 79.1% at the current density of 400 mA cm^-2 and a capacity retention rate of 99.94% over 2000 cycles, representing one of the best battery performances in the open literature. The strategy to fabricate sponge-like porous carbon microfibers holds great promise for versatile applications in redox flow batteries and other energy storage systems.

In Situ Preparation of Novel Porous Nanocomposite Hydrogel as Effective Adsorbent for the Removal of Cationic Dyes from Polluted Water

The use of some hydrogels as adsorbents for pollutants removal from wastewater is limited due to their high swelling properties and the difficulty in recovering them after the adsorption process. To overcome these problems, a new hydrogel nanocomposite based on chitosan-grafted-polyacrylic acid/oxidized electrospun carbon nanofibers (CT-g-PAA/O-ECNFs) was prepared by an in situ grafting polymerization process. The prepared hydrogel nanocomposite was used as a novel effective and highly reusable adsorbent for the removal of methylene blue (MB) from polluted water with low cost. The morphology and the structure of CT-g-PAA/O-ECNFs were investigated by numerous techniques. The effect of incorporating O-ECNFs on the swelling capability of the prepared hydrogel was explored in distillated water and MB solution at normal pH. The effect of parameters including ratio of O-ECNFs, contact time, pH, initial concentration, and temperature on adsorption process were explored. The adsorption isotherm and kinetic were studied by numerous non-linear models. The obtained results confirmed that the incorporation of O-ECNFs into the hydrogel network decreased the swelling capacity and improved its ability towards MB dye removal. The adsorption process depended on the pH value of the dye solution. Additionally, the adsorption and kinetic results were fitted using the Freundlich isotherm model and pseudo second order model (PSO), respectively. Moreover, the new adsorbents can be recycled for at least five cycles keeping its adsorption capacity and can be easily recovered without loss in its initial weight.

Carbonization: A feasible route for reutilization of plastic wastes

Plastics not only bring convenience and color to human life, but also bring endless troubles and disaster to our environment. Reutilization of plastic wastes is in favor of energy conservation and emission reduction, thereby is a significant pathway of plastic wastes disposal. Carbonization is an effective way of converting polymer precursors to valuable carbon materials for use in fields of energy conversion and storage, environmental protection and restoration. Here, we present a systematic multi-perspective overview of carbonization as a feasible route of reutilization of plastic wastes. A brief summary of conventional routes for plastic wastes is followed by a brief introduction of carbonization for converting plastics to carbon materials. Special emphasis is paid on the carbonization pathways and mechanisms of common plastics. Finally, the feasibility, application prospect and challenge of carbonization as one method of reutilization of plastic wastes are proposed. By presenting a consolidated information source on different carbonization mechanisms, this review provides a valuable guideline for reutilization of plastic wastes by carbonization.

Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as "smart" mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.

Carbonisation temperature dependence of electrochemical activity of nitrogen-doped carbon fibres from electrospinning as air-cathodes for aqueous-alkaline metal–air batteries

Poly-acrylonitrile (PAN)-derived carbon fibres were characterised as air electrode frameworks for aqueous-alkaline metal–air batteries, focussing on the influence of the carbonisation temperature on the structure and electrochemical properties. Elemental composition, (atomic) structure, electrical conductivity, and electrochemical performance related to the oxygen reduction were investigated for electrodes carbonised in the range from 300 °C to 1400 °C. Chemical and structural properties were analysed using elemental analysis, XPS, SEM, and Raman spectroscopy; electrical conductivities of the fibre networks were examined by four-point probe measurements. Electrochemical properties were evaluated using linear sweep voltammetry in 6 M KOH by the open circuit potentials, the cathodic current densities at given overpotentials, and required overpotentials at given current densities. The highest current density was obtained from fibres carbonised at 850 °C. The connection between the fibre characteristics and electrochemical properties are discussed, highlighting the importance of the nitrogen bonding state. The results provide a base for thedevelopment of high performance air electrodes.

Nitrogen-doped carbon fibres derived from electrospun poly-acrylonitrile display an optimum catalytic activity towards the oxygen reduction reaction in aqueous-alkaline metal–air batteries, when carbonised under argon at 850 °C.

Synthesis of polyacrylonitrile and mechanical properties of its electrospun nanofibers

Polyacrylonitrile (PAN) nanofibers are very important to achieve high performance carbon nanofibers. In this work, co-polyacrylonitriles (co-PANs) with different molecular weights were synthesized by a simple free-radical polymerization. The effect of the initiator amount on the molecular weight of co-PAN was investigated. The co-PANs with different molecular weight were electrospun into aligned nanofibers by adjusting the absolute viscosity of co-PAN solution into ~1.0 Pa·s. All the co-PAN nanofibers showed smooth surfaces and homogeneous fiber diameters of ~450 nm. Tensile tests were applied to evaluate the mechanical properties of electrospun aligned co-PAN nanofibers. The results indicated that higher molecular weight led to better mechanical performance of electrospun aligned co-PAN nanofibers. When the molecular weight was 2.3×105, the highest strength of 153 MPa, strain of 0.148, and toughness of 16.0 J/g were obtained. These electrospun aligned co-PAN nanofibers could be good candidates for the preparation of high performance carbon nanofibers.

In-situ growth of MnO2 crystals under nanopore-constraint in carbon nanofibers and their electrochemical performance

Growing MnO₂ nanocrystals in the bulk of porous carbon nanofibers is conducted in a KMnO₄ aqueous solution aimed to enhance the electrochemical performance of MnO₂. The rate of redox reaction between KMnO₄ and carbon was controlled by the concentration of KMnO₄ in a neutral solution. The MnO₂ nanoparticles grow along with (211) crystal faces when the redox reaction happens on the surface of fibers under 1D constraint, while the nanoparticles grow along with (200) crystal faces when the redox reaction happens in the bulk of fibers under 3D constraint. The composite, where MnO₂ nanoparticles are formed in the bulk under a constraint, yields an electrode material for supercapacitors showing good electron transport, rapid ion penetration, fast and reversible Faradaic reaction, and excellent rate performance. The capacitance of the composite electrode could be 1282 F g⁻¹ under a current density of 0.2 A g⁻¹ in 1 M Na₂SO₄ electrolyte. A symmetric supercapacitor delivers energy density of 36 Wh kg⁻¹ with power density of 39 W kg⁻¹, and can maintain 7.5 Wh kg⁻¹ at 10.3 kW kg⁻¹. It exhibits an excellent electrochemical cycling stability with 101% initial capacitance and 95% columbic efficiency even after 1000 cycles of charge/discharge.

Laser Carbonization of PAN-Nanofiber Mats with Enhanced Surface Area and Porosity

Here we present a novel laser process to generate carbon nanofiber nonwovens from polyacrylonitrile. We produce carbon nanofabrics via electrospinning followed by infrared laser-induced carbonization, facilitating high surface area and well-controlled hierarchical porosity. The process allows precise control of the carbonization conditions and provides high nanoscale porosity. In comparison with classical thermal carbonization, the laser process produces much higher surface areas and smaller pores. Furthermore, we investigate the carbonization performance and the morphology of polyacrylonitrile nanofibers compounded with graphene nanoplatelet fillers.