The electrospun polyamide 6 nanofiber membranes used as high efficiency filter materials: Filtration potential, thermal treatment, and their continuous production

Selenium nanoparticles incorporated in nanofibers media eliminate H1N1 activity: a novel approach for virucidal antiviral and antibacterial respiratory mask

The consecutive viral infectious outbreaks impose severe complications on public health besides the economic burden which led to great interest in antiviral personal protective equipment (PPE). Nanofiber-based respiratory mask has been introduced as a significant barrier to eliminate the airborne transmission from aerosols toward reduction the viral infection spreading. Herein, selenium nanoparticles incorporated in polyamide 6 nanofibers coated on spunbond nonwoven were synthesized via electrospinning technique (PA6@SeNPs), with an average diameter of 180 ± 2 nm. The nanofiber-coated media were tested for 0.3 μm particulate filtration efficiency based on Standard NIOSH (42 CFR 84). PA6@SeNPs had a pressure drop of 45 ± 2 Pa and particulate filtration efficiency of more than 97.33 which is comparable to the N95 respiratory mask. The bacterial killing efficiency of these nanofibers was 91.25% and 16.67% against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli), respectively. Furthermore, the virucidal antiviral test for H1N1 infected Madin-Darby Canine Kidney cells (MDCK) exhibited TCID50 of 108.13, 105.88, and 105.5 for 2, 10, and 120 min of exposure times in comparison with 108.5, 107.5, and 106.5 in PA6 nanofibers as control sample. MTT assay indicated excellent biocompatibility of electrospun PA6@SeNP nanofibers on L292 cells. These results propose the PA6@SeNP nanofibers have a high potential to be used as an efficient layer in respiratory masks for protection against respiratory pathogens.

Enhancing Mechanical Properties and Flux of Nanofibre Membranes for Water Filtration

Nanofibres have gained attention for their highly porous structure, narrow pore size, and high specific surface area. One of the most efficient techniques for producing nanofibres is electrospinning. These fibres are used in various fields, including water filtration. Although they possess the ability to filter various components, the fibres generally have low mechanical strength, which can mitigate their performance over time. To address this, studies have focused on enhancing nanofibre membrane strength for water filtration. Previous analyses show that the mechanical properties of nanofibre mats can be improved through solvent vapour treatment, thermal treatment, and chemical crosslinking. These treatments promote interfibre bonding, leading to the improvement of mechanical strength. However, excessive treatment alters nanofibre behaviour. Excessive heat exposure reduces interfibre bonding, while too much solvent vapour decreases pore size and mechanical strength. Thus, a comprehensive understanding of these post-treatments is crucial. This review examines post-treatments aiming to increase the mechanical strength of nanofibre mats, discussing their advantages and disadvantages. Understanding these treatments is essential for optimising nanofibre membrane performance in water filtration and other applications.

Functionalized nanofibers in gas sorption process: a critical review on the challenges and prospective research

Air pollution has become the most important environmental and human health threat as it is accounting for about 7 million deaths across the globe every year. Particulate matter (PM) derived from the combustion of fossil fuels, biomass, and other agricultural residues pollutes the atmospheric air which affects the quality of the environment and poses a great threat to human health. Ecological imbalance, climatic variation, and cardiovascular and respiratory problems among humans are significant extortions due to PM pollution. Scientific approaches were initiated to limit the levels of PM in the atmospheric air and the use of nanofiber mats has received wide attention as these possess versatile properties including nanoscale-sized pore structure, homogeneity in their size distribution with high specific surface area, and low basis weight. To exploit their filtration potential towards wide classes of pollutants and also to enhance the capturing efficacy, functionalized nanofibers are currently in practice with tailor-made modifications on the surface. The present review provides a comprehensive report on the different fabrication processes of functionalized nanofibers along with the controlling factors affecting the efficacy of the gas separation process. Also, it provides technical insights on the mass transfer aspects of PM filtration by elucidation their mechanism which can provide vital information on the rate-controlling diffusive flux(es). Conclusively, the practical challenges encountered in the large-scale air filtration systems such as filter cleaning, flow-rate regulation, pressure drop, and extent of reusability are discussed, and the review has identified potential gaps in the current research and can be considered for the prospective research in the area of PM separation process.

Preparation of crystalline polyimide nanofibers via solution crystallization

Two crystalline polyimide nanofibers (PINFs) with different morphologies were prepared. The crystalline unit cells of the aromatic PI crystals and the crystal morphologies of the fabricated PINFs were examined. PINF-I (lengths = 305 ± 152 nm and diameters = 12 ± 2 nm) was crystallized from crystalline PI dissolved in a concentrated sulfuric acid solution. The resulting PINF-I was isolated from this solution, and it did not aggregate in water. PINF-II with diameters of 105 ± 99 nm was prepared by dispersing PINF-I in a mixed water and t-butanol (TBA) solution (water:TBA = 4:1), followed by freeze-drying. Then, the PINF-II was heated to enhance its crystallinity. X-ray diffraction and transmission electron microscopy studies of the heat-treated PINF-II revealed a PI crystalline unit cell [orthorhombic, a = 1.21 nm, b = 0.88 nm, and c = 2.23 nm (molecular chain axis direction)]. The crystal structure of the heat-treated PINF-II suggested that highly crystalline PINFs were fabricated in which the PI molecular chains were oriented along the direction of the fiber lengths.

Electrospun Polymer Nanofibers: Processing, Properties, and Applications

Electrospun polymer nanofibers (EPNF) constitute one of the most important nanomaterials with diverse applications. An overall review of EPNF is presented here, starting with an introduction to the most attractive features of these materials, which include the high aspect ratio and area to volume ratio as well as excellent processability through various production techniques. A review of these techniques is featured with a focus on electrospinning, which is the most widely used, with a detailed description and different types of the process. Polymers used in electrospinning are also reviewed with the solvent effect highlighted, followed by a discussion of the parameters of the electrospinning process. The mechanical properties of EPNF are discussed in detail with a focus on tests and techniques used for determining them, followed by a section for other properties including electrical, chemical, and optical properties. The final section is dedicated to the most important applications for EPNF, which constitute the driver for the relentless pursuit of their continuous development and improvement. These applications include biomedical application such as tissue engineering, wound healing and dressing, and drug delivery systems. In addition, sensors and biosensors applications, air filtration, defense applications, and energy devices are reviewed. A brief conclusion is presented at the end with the most important findings and directions for future research.

Decontamination Assessment of Nanofiber-based N95 Masks

As the world battles with the outbreak of the novel coronavirus, it also prepares for future global pandemics that threaten our health, economy, and survivor. During the outbreak, it became evident that use of personal protective equipment (PPE), specially face masks, can significantly slow the otherwise uncontrolled spread of the virus. Nevertheless, the outbreak and its new variants have caused shortage of PPE in many regions of the world. In addition, waste management of the enormous economical and environmental footprint of single use PPE has proven to be a challenge. Therefore, this study advances the theme of decontaminating used masks. More specifically, the effect of various decontamination techniques on the integrity and functionality of nanofiber-based N95 masks (i.e. capable of at least filtering 95% of 0.3 μm aerosols) were examined. These techniques include 70% ethanol, bleaching, boiling, steaming, ironing as well as placement in autoclave, oven, and exposure to microwave (MW) and ultraviolet (UV) light. Herein, filtration efficiency (by Particle Filtration Efficiency equipment), general morphology, and microstructure of nanofibers (by Field Emission Scanning Electron microscopy) prior and after every decontamination technique were observed. The results suggest that decontamination of masks with 70% ethanol can lead to significant unfavorable changes in the microstructure and filtration efficiency (down to 57.33%) of the masks. In other techniques such as bleaching, boiling, steaming, ironing and placement in the oven, filtration efficiency dropped to only about 80% and in addition, some morphological changes in the nanofiber microstructure were seen. Expectedly, there was no significant reduction in filtration efficiency nor microstructural changes in the case of placement in autoclave and exposure to the UV light. It was concluded that, the latter methods are preferable to decontaminate nanofiber-based N95 masks.

Development of Filter Media by Electrospinning for Air Filtration of Nanoparticles from PET Bottles

Air pollution and solid pollution are considered global problems, and endanger human health mainly due to the emission of fine particulate matter released into the atmosphere and improper disposal of post-consumer plastic bottles. Therefore, it is urgent to develop filter media to effectively protect the public. The properties of plastics make them potential candidates for nanofiber mat formers due to their attractive structural and mechanical characteristics. This work aims to produce and evaluate novel PET electrospun fibers dispensed with the use of support materials to be used as filter media to remove nanoparticles from the air. The electrospinning process was carried out by changing the concentration of the polymer solution, the needle diameter, and the electrospinning processing time at two rotation speeds. The average diameters of the micro- and nanofibers of the filter media produced ranged from 3.25 μm to 0.65 μm and it was possible to conclude that, as the size of the fibers decreased, the mechanical strength increased from 3.2 to 4.5 MPa. In filtration tests, a collection efficiency of up to 99% with low-pressure drops (19.4 Pa) was obtained for nanoparticles, demonstrating high quality factor filter media, which could be applicable in gas filtration.

A Sustainable Recycling Alternative: Electrospun PET-Membranes for Air Nanofiltration

Currently, the inappropriate disposal of plastic materials, such as polyethylene terephthalate (PET) wastes, is a major environmental problem since it can cause serious damage to the environment and contribute to the proliferation of pathogenic microorganisms. To reduce this accumulation, PET-type bottles have been recycled, and also explored in other applications such as the development of membranes. Thus, this research aims to develop electrospun microfiber membranes from PET wastes and evaluate their use as an air filter media. The solution concentrations varied from 20 to 12% wt% of PET wastes, which caused a reduction of the average fiber diameter by 60% (from 3.25 µm to 1.27 µm). The electrospun filter membranes showed high mechanical resistance (4 MPa), adequate permeability (4.4 × 10⁻⁸ m²), high porosity (96%), and provided a high collection efficiency (about 100%) and low-pressure drop (212 Pa, whose face velocity was 4.8 cm/s) for the removal of viable aerosol nanoparticles. It can include bacteria, fungi, and also viruses, mainly SARS-CoV-2 (about 100 nm). Therefore, the developed electrospun membranes can be applied as indoor air filters, where extremely clean air is needed (e.g., hospitals, clean zones of pharmaceutical and food industry, aircraft, among others).

Benefits of Polyamide Nanofibrous Materials: Antibacterial Activity and Retention Ability for Staphylococcus Aureus

Although nanomaterials are used in many fields, little is known about the fundamental interactions between nanomaterials and microorganisms. To test antimicrobial properties and retention ability, 13 electrospun polyamide (PA) nanomaterials with different morphology and functionalization with various concentrations of AgNO₃ and chlorhexidine (CHX) were analyzed. Staphylococcus aureus CCM 4516 was used to verify the designed nanomaterials’ inhibition and permeability assays. All functionalized PAs suppressed bacterial growth, and the most effective antimicrobial nanomaterial was evaluated to be PA 12% with 4.0 wt% CHX (inhibition zones: 2.9 ± 0.2 mm; log₁₀ suppression: 8.9 ± 0.0; inhibitory rate: 100.0%). Furthermore, the long-term stability of all functionalized PAs was tested. These nanomaterials can be stored at least nine months after their preparation without losing their antibacterial effect. A filtration apparatus was constructed for testing the retention of PAs. All of the PAs effectively retained the filtered bacteria with log₁₀ removal of 3.3–6.8 and a retention rate of 96.7–100.0%. Surface density significantly influenced the retention efficiency of PAs (p ≤ 0.01), while the effect of fiber diameter was not confirmed (p ≥ 0.05). Due to their stability, retention, and antimicrobial properties, they can serve as a model for medical or filtration applications.

The Mechanical Properties of PVC Nanofiber Mats Obtained by Electrospinning

This paper investigates the mechanical properties of oriented polyvinyl chloride (PVC) nanofiber mats, which, were obtained by electrospinning a PVC solution. PVC was dissolved in a solvent mixture of tetrahydrofuran/dimethylformamide. Electrospinning parameters used in our work were, voltage 20 kV; flow rate 0.5 mL/h; the distance between the syringe tip and collector was 15 cm. The rotating speed of the drum collector was varied from 500 to 2500 rpm with a range of 500 rpm. Nanofiber mats were characterized by scanning electron microscope, thermogravimetric analysis, differential scanning calorimetry methods. The mechanical properties of PVC nanofiber mats, such as tensile strength, Young’s modulus, thermal degradation, and glass transition temperature were also analyzed. It was shown that, by increasing the collector’s rotation speed from 0 (flat plate collector) to 2500 rpm (drum collector), the average diameter of PVC nanofibers decreased from 313 ± 52 to 229 ± 47 nm. At the same time, it was observed that the mechanical properties of the resulting nanofiber mats were improved: tensile strength increased from 2.2 ± 0.2 MPa to 9.1 ± 0.3 MPa, Young’s modulus from 53 ± 14 to 308 ± 19 MPa. Thermogravimetric analysis measurements showed that there was no difference in the process of thermal degradation of nanofiber mats and PVC powders. On the other hand, the glass transition temperature of nanofiber mats and powders did show different values, such values were 77.5 °C and 83.2 °C, respectively.

Biodegradable CA/CPB electrospun nanofibers for efficient retention of airborne nanoparticles

The increase of the industrialization process brought the growth of pollutant emissions into the atmosphere. At the same time, the demand for advances in aerosol filtration is evolving towards more sustainable technologies. Electrospinning is gaining notoriety, once it enables to produce polymeric nanofibers with different additives and also the obtaining of small pore sizes and fiber diameters; desirable features for air filtration materials. Therefore, this work aims to evaluate the filtration performance of cellulose acetate (CA) nanofibers and cationic surfactant cetylpyridinium bromide (CPB) produced by electrospinning technique for retention of aerosol nanoparticles. The pressure drop and collection efficiency measurements of sodium chloride (NaCl) aerosol particles (diameters from 7 to 300 nm) were performed using Scanning Mobility Particle Sizer (SMPS). The average diameter of the electrospun nanofibers used was 239 nm, ranging from 113 to 398 nm. Experimental results indicated that the nanofibers showed good permeability (10^-11 m²) and high-efficiency filtration for aerosol nanoparticles (about 100 %), which can include black carbon (BC) and the new coronavirus. The pressure drop was 1.8 kPa at 1.6 cm s^-1, which is similar to reported for some high-efficiency nanofiber filters. In addition, it also retains BC particles present in air, which was about 90 % for 375 nm and about 60 % for the 880 nm wavelength. Finally, this research provided information for future designs of indoor air filters and filter media for facial masks with renewable, non-toxic biodegradable, and potential antibacterial characteristics.

Improved filtration for dye removal using keratin-polyamide blend nanofibrous membranes

Dyes from industrial wastewaters represent one of the most hazardous pollutants as they are not effectively biodegradable. The present work is focused to study the novel properties of keratin-polyamide blend nanofibrous filtration membranes for treating wastewaters containing dye. Keratin protein was extracted from goat hair, a tannery waste through sulphitolysis process. The extracted keratin was blended with polyamide to prepare a nanofibrous membrane through the electrospinning process. The fabricated pristine polyamide and keratin-altered polyamide membranes were characterized and compared for their properties. Effects of solution pH, dye concentration, membrane flux, and membrane capacity have been examined. Very fine nanofibers and enhanced porosity drive the membrane to enhanced flux and higher filtration efficiencies. At pH 2, the dye removal efficiency of the blend membranes was 100, 99, 98, 90, and 83% for 100, 200, 250, 300, and 400 ppm concentrations of dye, respectively. The keratin-polyamide blend membrane exhibited better properties in all aspects. The results of this present investigation indicate that the presence of keratin in filtration membranes is promising for dye removal from the effluents.

Polyamide-Laccase Nanofiber Membrane for Degradation of Endocrine-Disrupting Bisphenol A, 17α-ethinylestradiol, and Triclosan

Contamination of potable water by endocrine disrupting chemicals (EDCs) is a growing problem worldwide. One of the possible treatments is the utilization of laccase enzyme catalyzing oxidation of phenolic structures of EDC when anchored in a polymeric nanofiber membrane. Previous studies failed to develop a membrane with a sufficiently active enzyme, or the immobilization process was too complicated and time-consuming. Here, we established an elegant method for immobilizing Trametes versicolor laccase onto polyamide 6 nanofibers (PA6-laccase) via adsorption and glutaraldehyde crosslinking, promoting high enzyme activity and easier applicability in water treatment technology. This simple and inexpensive immobilization ensures both repeated use, with over 88% of initial activity retained after five ABTS catalytic cycles, and enhanced storage stability. PA6-laccase was highly effective in degrading a 50-µM EDC mixture, with only 7% of bisphenol A, 2% of 17α-ethinylestradiol, and 30% of triclosan remaining after a 24-h catalytic process. The PA6-laccase membrane can lead to the improvement of novel technologies for controlling of EDC contamination in potable water.

Preparation of multi-layer nylon-6 nanofibrous membranes by electrospinning and hot pressing methods for dye filtration

We report the formation of multi-layer nylon-6 (PA-6) nanofibrous membranes by electrostatic spinning coupled with a hot pressing process. The structure and porosity of multi-layer PA-6 nanofibrous membranes were characterized using a scanning electron microscope and the N₂ nitrogen adsorption and desorption isotherms. We show that multi-layer PA-6 nanofibrous membranes can be used for efficient and continuous indigo dye filtration. Under the condition of constant pressure at the 0.1 MPa dead end filtration, continuous filter for a period of time, the filtration efficiency for indigo dye increases with the increase of the number of layers in PA-6 nanofibrous membranes. The 10 layer PA-6 nanofiber membrane can completely remove the indigo dye, and early filtration flux was high, with extended time, the filtration flux decline and gradually stabilized.

The formation of multi-layer nylon-6 (PA-6) nanofibrous membranes by electrostatic spinning coupled with a hot pressing process, and they can be used for efficient and continuous indigo dye filtration.

Electrospun rubber fibre mats with electrochemically controllable pore sizes

Electroactive, elastomeric, microfiber mats that show controllable pore size variation upon electrochemical stimulation are produced from semi-interpenetrating polymer networks (s-IPNs).