Properties of carbon fiber sized with poly(phthalazinone ether ketone) resin

Effect of the Chemical Properties of Silane Coupling Agents on Interfacial Bonding Strength with Thermoplastics in the Resizing of Recycled Carbon Fibers

Upcycling recycled carbon fibers recovered from waste carbon composites can reduce the price of carbon fibers while improving disposal-related environmental problems. This study assessed and characterized recycled carbon fibers subjected to sizing treatment using N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (APS) chemically coordinated with polyamide 6 (PA6) and polypropylene (PP) resins. Sizing treatment with 1 wt.% APS for 10 s yielded O=C-O on the surface of the carbon fiber, and the -SiOH in the APS underwent a dehydration-condensation reaction that converted O=C-O (lactone groups) into bonds of C-O (hydroxyl groups) and C=O (carbonyl groups). The effects of C-O and C=O on the interfacial bonding force increased to a maximum, resulting in an oxygen-to-carbon ratio (O/C) of 0.26. The polar/surface energy ratio showed the highest value of 32.29% at 10 s, and the interfacial bonding force showed the maximum value of 32 MPa at 10 s, which is about 15% better than that of commercial carbon fiber (PA6-based condition). In 10 s resizing treatments with 0.5 wt.% 3-methacryloxypropyltrimethoxysilane (MPS), C-O, C=O, and O=C-O underwent a dehydration-condensation reaction with -SiOH, which broke the bonds between carbon and oxygen and introduced a methacrylate group (H2C=C(CH3)CO2H), resulting in a significant increase in C-O and C=O, with an O/C of 0.51. The polar/surface free energy ratio was about 38% at 10 s, with the interfacial bonding force increasing to 27% compared to commercial carbon fiber (PP-based conditions). MPS exhibited a superior interfacial shear strength improvement, two times higher than that of APS, with excellent coordination with PP resin and commercial carbon fiber, although the interfacial bonding strength of the PP resin was significantly lower.

Interfacial adhesion of carbon fiber to special engineering plastics: Effect of the functional groups in the matrix

We studied the interfacial shear strength (IFSS) in carbon fiber (CF) and special engineering plastics matrix, with an emphasis on the effect of the functional group in the matrix. The IFSS was analyzed to quantify the interfacial adhesion between the fiber and the matrix. To obtain the apparent IFSS of the composites, microdroplet test was measured at single-fiber composites. Results of the microdroplet test displayed that the apparent IFSS in the composites was directly determined by their inherent surface properties and the functional groups in the matrix. Compared with other matrices, polyetherimide (PEI) exhibited relatively strong mechanical bonding and interfacial adhesion, showing that the imide groups had good interfacial compatibility with the pristine CF surface. Based on the results of this study, polymers containing imide groups were one of the best candidates for sizing agent of CF used as reinforcement of high-temperature thermoplastics.

PEEK composites with polyimide sizing SCF as reinforcement: Preparation, characterization, and mechanical properties

In this work, the surface modification of short carbon fibers (SCFs) using polyimide (PI) as a sizing agent was conducted and fully characterized, and SCF-reinforced polyether ether ketone (PEEK) composites were obtained by extrusion and injection molding. The surface characteristics of the PI-coated SCFs were evaluated using scanning electron microscopy and X-ray photoelectron spectroscopy. The results indicated that a uniform PI sizing layer was formed on the surfaces of the SCFs. Thermogravimetric analysis results demonstrated that PI-coated SCFs had better thermal stability than commercial SCFs. The tensile strength and flexural strength of the PI-coated SCF/PEEK composites showed improvements of 11.8% and 16.6% compared with the commercial cases, which were attributed to the PI sizing treatment effectively improving the interfacial adhesion between the SCF and the PEEK matrix. Dynamic mechanical analysis and the morphologies of tensile fracture surfaces suggested better interfacial adhesion between the fibers and the PEEK matrix, which were in good agreement with the mechanical properties. Due to the convenient processing of PI sizing as well as the effectively improved mechanical properties of the composites, the PI-sizing methodology has great potential application in the field of fiber-reinforced high-temperature engineering plastics composites.

Surface Modification of Carbon Fibers by Grafting PEEK-NH2 for Improving Interfacial Adhesion with Polyetheretherketone

Due to the non-polar nature and low wettability of carbon fibers (CFs), the interfacial adhesion between CFs and the polyetheretherketone (PEEK) matrix is poor, and this has negative effects on the mechanical properties of CF/PEEK composites. In this work, we established a modification method to improve the interface between CFs and PEEK based chemical grafting of aminated polyetheretherketone (PEEK-NH₂) on CFs to create an interfacial layer which has competency with the PEEK matrix. The changed chemical composition, surface morphology, surface energy, and interlaminar shear strength were investigated. After grafting, the interlaminar shear strength (ILSS) was improved by 33.4% due to the covalent bonds in the interface region, as well as having good compatibility between the interface modifier and PEEK. Finally, Dynamic Mechanical Analysis (DMA) and Scanning Electron Microscopy (SEM) observation also confirmed that the properties of the modified CF/PEEK composites interface were enhanced. This work is, therefore, a beneficial approach towards enhancing the mechanical properties of thermoplastic composites by controlling the interface between CFs and the PEEK matrix.

Quantitative Study of Interface/Interphase in Epoxy/Graphene-Based Nanocomposites by Combining STEM and EELS

A quantitative study of the interphase and interface of graphene nanoplatelets (GNPs)/epoxy and graphene oxide (GO)/epoxy was carried out by combining scanning transmission electron microscopy (STEM) and electron energy-loss spectroscopy (EELS). The interphase regions between GNPs and epoxy matrix were clearly identified by the discrepancy of the plasmon peak positions in the low energy-loss spectra due to different valence electron densities. The spectrum acquisitions were carried out along lines across the interface. An interphase thickness of 13 and 12.5 nm was measured for GNPs/epoxy and GO/epoxy, respectively. The density of the GNPs/epoxy interphase was 2.89% higher than that of the epoxy matrix. However, the density of the GO/epoxy interphase was 1.37% lower than that of the epoxy matrix. The interphase layer thickness measured in this work is in good agreement with the transition layer theory, which proposed an area with modulus linearly varying across a finite width. The results provide an insight into the interphase for carbon-based polymer composites that can help to design the functionalization of nanofillers to improve the composite properties.

Effective Surface Functionalization of Carbon Fibers for Fiber/Polymer Composites with Tailor-Made Interfaces

Composites between carbon fibers (CFs) and heterogeneous materials have been widely studied and their fabrication techniques have been developed. However, their hydrophobic surfaces make it difficult to disperse CFs into hydrophilic resins, which results in weak junctions with ceramics. To develop high-strength composite fibers, it is important to design interfacial chemical bonds. Thus, surface-modification techniques of CFs have recently become the main focus and their interfaces have been characterized by various analytical methods. In this Minireview, various techniques that modify the CF surface by coating with inorganic polymers (metal oxide compounds) are highlighted, and the applications of novel nanocomposite fibers are also described. Furthermore, interfacial bonds between CFs and polymer resins are reviewed and discussed in terms of CF-reinforced plastics and their future prospects.