Development of NIR light-responsive shape memory composites based on bio-benzoxazine/bio-urethane copolymers reinforced with graphene

In this work, shape memory polymers (SMPs) were developed from a combination of a bio-based benzoxazine (BZ) monomer and polyurethane prepolymer (PU-prepolymer), both derived from bio-based raw materials. The bio-based BZ monomer (V-fa monomer) was synthesized through a Mannich condensation reaction using vanillin, paraformaldehyde, and furfurylamine. The bio-based PU-prepolymer was obtained by reacting palm oil polyol (MW = 1400 Da) and toluene diisocyanate (TDI). To investigate the curing behavior of poly(V-fa/urethane), with a mass ratio of 50/50, differential scanning calorimetry was employed. The structure of the resulting poly(V-fa/urethane) was confirmed using Fourier transform infrared spectroscopy. Furthermore, the synthesized V-fa/urethane copolymers with weight ratios of 70/30, 60/40, 50/50 and 40/60 were observed to exhibit shape memory behaviors induced by near-infrared irradiation (808 nm). Poly(V-fa/urethane), specifically with a mass ratio of 50/50, demonstrated superior shape memory performance. It exhibited a remarkable capacity to retain the temporary shape up to 90%, achieve 99% shape recovery, and exhibit a recovery time of 25 s. The shape memory properties were further improved with the addition of 3 wt% graphene nanoplatelets (GNPs), exhibiting an improvement in the shape fixity value to 94%, and shape recovery time value to 16 s. Moreover, our findings suggest that 60/40 poly(V-fa/urethane) reinforced with 3 wt% GNPs possesses favorable characteristics for applications as multiple SMPs, with shape fixity values of 97% and 94%, and shape recovery values of 96% and 89% for the first and second shapes, respectively.

Synthesis and properties of bio-based thermoplastic poly(ether urethane) for soft actuators

In this study, bio-based thermoplastic polyurethane (TPU) for use in soft actuators is bio-based poly(ether-urethane) made using fermented corn, along with bio-derived compounds such as propane-1,3-diol (PDO) as a chain extender. Bio-based TPUs were obtained through a solvent-free one-shot synthesis method, and the effects of varying the [NCO]/[OH] molar ratio and type of isocyanates on chemical structure, thermal stability, and mechanical properties were investigated. The degree of phase separation (DPS) and state of hard segment (HS) / soft segment (SS) of TPU are important factors affecting the thermal and physical properties of the prepared film. These properties depend on the [NCO]/[OH] molar ratio and the type of isocyanates used for polymerization. The results showed that, when aromatic isocyanate was used, the degree of separation of the HS/SS was improved as the molar ratio increased. The average molecular weight and DPS as well as thermal and mechanical properties of 1-isocyanato-4-[(4-isocyanatophenyl)methyl]benzene (MDI)-based TPU samples are all higher than those of 1,1’-methylenebis(4-isocyanatocyclohexane) (H12MDI)-based TPU samples in spite of the lower HS content. These findings of this study are expected to contribute to the preparation of fused deposition modeling (FDM) 3D printing or 4D printing for shape memory polymer from bio-based TPU filaments for use in soft actuators with a shore hardness range of 59~84A.

Lignin-Based Polyurethane: Recent Advances and Future Perspectives

Polyurethane (PU), as a polymer material with versatile product forms and excellent performance, is used in coatings, elastomers, adhesives, and foams widely. However, the raw materials (polyols and isocyanates) of PU are usually made using petroleum-derived chemicals. With the concern for depletion of petroleum resources and the associated negative impact on the environment, developing technologies that can use renewable raw materials as feedstock has become a research hotspot. Lignin, as an abundant, natural, and renewable organic carbon resource, has been explored as raw material for making polyurethanes because it possesses rich hydroxyl groups on its surface. Meanwhile, compared to vegetable oils, lignin does not compete with food supply and performance of the resulting products is superior. Lignin or modified lignin has been shown to impart the polyurethane material with additional functionalities, such as UV-blocking ability, hydrophobicity, and flame retardancy. However, the utilization of lignin has encountered some challenges, such as product isolation, heterogeneity, aggregation, steric hindrance, and low activity. This paper summarizes recent research progress on utilizing lignin and modified lignin for bio-based polyurethane synthesis with a focus on elastomers and foams. Opportunities and challenges for application of the lignin-based polyurethanes in various fields are also discussed.

Hydrophobic Shape-Memory Biocomposites from Tung-Oil-Based Bioresin and Onion-Skin-Derived Nanocellulose Networks

The fabrication of smart biocomposites from sustainable resources that could replace today’s petroleum-derived polymer materials is a growing field of research. Here, we report preparation of novel biocomposites using nanocellulose networks extracted from food residue (onion skin) and a vegetable oil-based bioresin. The resin was synthesized via the Diels-Alder reaction between furfuryl methacrylate and tung oil at various ratios of the components. The onion-skin-extracted cellulose nanofiber and cellulose nanocrystal networks were then impregnated with the resins yielding biocomposites that exhibited improved mechanical strength and higher storage modulus values. The properties of the resins, as well as biocomposites, were affected by the resin compositions. A 190–240-fold increase in mechanical strength was observed in the cellulose nanofiber (CNF) and cellulose nanocrystal (CNC)-reinforced biocomposites with low furfuryl methacrylate content. The biocomposites exhibited interesting shape-memory behavior with 80–96% shape recovery being observed after 7 creep cycles.

Mechanically robust hydrophobic interpenetrating polymer network-based nanocomposite of hyperbranched polyurethane and polystyrene as an effective anticorrosive coating

Facile fabrication of Si/RGO reinforced interpenetrating polymer network-based nanocomposites with inherent surface hydrophobicity and anticorrosive attributes.

Silicone-Containing Biodegradable Smart Elastomeric Thermoplastic Hyperbranched Polyurethane

Silicone-containing biobased hyperbranched polyurethane thermoplastic elastomers at different compositions were reported for the first time. The structures of the polymers were evaluated from Fourier transform infrared spectroscopy, NMR, X-ray diffraction, and energy-dispersive X-ray spectroscopy analyses. The synthesized elastomers possess high molecular weight (1.11-1.38 × 10⁵ g·mol^-1) and low glass transition temperature (from -40.0 to -27.3 °C). These polymers exhibited multistimuli responsive excellent repeatable intrinsic self-healing (100% efficiency), shape recovery (100%), and efficient self-cleaning (contact angle 102°-107°) abilities along with exceptional elongation at break (2834-3145%), high toughness (123.3-167.8 MJ·m^-3), good impact resistance (18.3-20.3 kJ·m^-1), and adequate tensile strength (5.9-6.9 MPa). Furthermore, high thermal stability (253-263 °C) as well as excellent UV and chemical resistance was also found for the polymers. Most interestingly, controlled bacterial biodegradation under exposure of Pseudomonas aeruginosa bacterial strains demonstrated them as sustainable materials. Therefore, such biobased novel thermoplastic polyurethane elastomers with self-healing, self-cleaning, and shape memory effects possess great potential for their advanced multifaceted applications.

Tough interpenetrating polymer network of silicone containing polyurethane and polystyrene with self-healing, shape memory and self-cleaning attributes

Smart biodegradable tough interpenetrating polymer networks (IPNs) of bio-based polyurethane containing a silicone moiety and polystyrene at three different compositions were synthesized for the first time by using simultaneous polymerization technique. The structures of the synthesized IPNs were interpreted by FTIR, NMR, and XRD analyses, while morphology was provided from a SEM study. The synthesized IPNs exhibited outstanding elongation at break (up to 1608%) along with good tensile strength (up to 12.6 MPa), toughness (up to 92.34 MJ m⁻³), impact resistance (up to 26.8 kJ m⁻¹), scratch resistance (up to 6.5 kg) and durometer hardness (up to 86 Shore A). Furthermore, the synthesized IPNs exhibited good thermal stability up to 245 °C and chemical resistance. Interestingly, these IPNs showed multi-stimuli responsive self-healing (within 62 s at 450 W microwave and 6–8 min under sunlight) and shape memory (100% shape recovery within 48 s with a 450 W microwave and 7–13 min under direct sunlight) behavior. A self-cleaning attribute was also observed for the synthesized IPNs which showed a static contact angle up to 120.8° and angle of hysteresis <5°. Most interestingly, the synthesized IPNs also exhibited moderate bio-degradation under the exposure to a P. aeruginosa bacterial strain. Therefore, the synthesized smart bio-degradable tough IPNs with the above properties have great potential for different advanced multifaceted applications.

A tough IPN of silicone containing polyurethane and polystyrene with smart attributes like self-healing, shape memory and self-cleaning is reported.

Sustainable starch modified polyol based tough, biocompatible, hyperbranched polyurethane with a shape memory attribute

Starch modified polyol based tough, biodegradable, biocompatible hyperbranched polyurethane with excellent thermoresponsive shape memory behavior near body temperature was demonstrated.