The Influence of Colloidal Properties of Carbon Black on Static and Dynamic Mechanical Properties of Natural Rubber

The influence of carbon black (CB) structure and surface area on key rubber properties such as monotonic stress-strain, cyclic stress-strain, and dynamic mechanical behaviors are investigated in this paper. Natural rubber compounds containing eight different CBs were examined at equivalent particulate volume fractions. The CBs varied in their surface area and structure properties according to a wide experimental design space, allowing robust correlations to the experimental data sets to be extracted. Carbon black structure plays a dominant role in defining the monotonic stress-strain properties (e.g., secant moduli) of the compounds. In line with the previous literature, this is primarily due to strain amplification and occluded rubber mechanisms. For cyclic stress-strain properties, which include the Mullins effect and cyclic softening, the observed mechanical hysteresis is strongly correlated with carbon black structure, which implies that hysteretic energy dissipation at medium to large strain values is isolated in the rubber matrix and arises due to matrix overstrain effects. Under small to medium dynamic strain conditions, classical strain dependence of viscoelastic moduli is observed (the Payne effect), the magnitude of which varies dramatically and systematically depending on the colloidal properties of the CB. At low strain amplitudes, both CB structure and surface area are positively correlated to the complex moduli. Beyond ~2% strain amplitude the effect of surface area vanishes, while structure plays an increasing and eventually dominant role in defining the complex modulus. This transition in colloidal correlations reflects the transition in stiffening mechanisms from flexing of rigid percolated particle networks at low strains to strain amplification at medium to high strains. By rescaling the dynamic mechanical data sets to peak dynamic stress and peak strain energy density, the influence of CB colloidal properties on compound hysteresis under strain, stress, and strain energy density control can be estimated. This has considerable significance for materials selection in rubber product development.

Nature of Carbon Black Reinforcement of Rubber: Perspective on the Original Polymer Nanocomposite

Adding carbon black (CB) particles to elastomeric polymers is essential to the successful industrial use of rubber in many applications, and the mechanical reinforcing effect of CB in rubber has been studied for nearly 100 years. Despite these many decades of investigations, the origin of stiffness enhancement of elastomers from incorporating nanometer-scale CB particles is still debated. It is not universally accepted whether the interactions between polymer chains and CB surfaces are purely physical adsorption or whether some polymer-particle chemical bonds are also introduced in the process of mixing and curing the CB-filled rubber compounds. We review key experimental observations of rubber reinforced with CB, including the finding that heat treatment of CB can greatly reduce the filler reinforcement effect in rubber. The details of the particle morphology and surface chemistry are described to give insights into the nature of the CB-elastomer interfaces. This is followed by a discussion of rubber processing effects, the influence of CB on crosslinking, and various chemical modification approaches that have been employed to improve polymer-filler interactions and reinforcement. Finally, we contrast various models that have been proposed for rationalizing the CB reinforcement of elastomers.

In situ mechanical reinforcement of polymer hydrogels via metal-coordinated crosslink mineralization

Biological organic-inorganic materials remain a popular source of inspiration for bioinspired materials design and engineering. Inspired by the self-assembling metal-reinforced mussel holdfast threads, we tested if metal-coordinate polymer networks can be utilized as simple composite scaffolds for direct in situ crosslink mineralization. Starting with aqueous solutions of polymers end-functionalized with metal-coordinating ligands of catechol or histidine, here we show that inter-molecular metal-ion coordination complexes can serve as mineral nucleation sites, whereby significant mechanical reinforcement is achieved upon nanoscale particle growth directly at the metal-coordinate network crosslink sites.

Biological organic-inorganic materials, such as self-assembling metal-reinforced mussel holdfast threads, remain a popular source of inspiration for materials design and engineering. Here the authors show that metal-coordinate polymer networks can be utilized as simple composite scaffolds for direct in situ crosslink mineralization.

A Nonequilibrium Model for Particle Networking/Jamming and Time-Dependent Dynamic Rheology of Filled Polymers

We describe an approach for modeling the filler network formation kinetics of particle-reinforced rubbery polymers-commonly called filler flocculation-that was developed by employing parallels between deformation effects in jammed particle systems and the influence of temperature on glass-forming materials. Experimental dynamic viscosity results were obtained concerning the strain-induced particle network breakdown and subsequent time-dependent reformation behavior for uncross-linked elastomers reinforced with carbon black and silica nanoparticles. Using a relaxation time function that depends on both actual dynamic strain amplitude and fictive (structural) strain, the model effectively represented the experimental data for three different levels of dynamic strain down-jump with a single set of parameters. This fictive strain model for filler networking is analogous to the established Tool-Narayanaswamy-Moynihan model for structural relaxation (physical aging) of nonequilibrium glasses. Compared to carbon black, precipitated silica particles without silane surface modification exhibited a greater overall extent of filler networking and showed more self-limiting behavior in terms of network formation kinetics in filled ethylene-propylene-diene rubber (EPDM). The EPDM compounds with silica or carbon black filler were stable during the dynamic shearing and recovery experiments at 160 °C, whereas irreversible dynamic modulus increases were noted when the polymer matrix was styrene-butadiene rubber (SBR), presumably due to branching/cross-linking of SBR in the rheometer. Care must be taken when measuring and interpreting the time-dependent filler networking in unsaturated elastomers at high temperatures.

Linear and Nonlinear Viscoelastic Modulus of Rubber

We study the linear and nonlinear viscoelastic properties of two tire tread compounds. We discuss the difference in nonlinear response between the oscillatory tensile and shear modes. We also analyze strain relaxation (creep) data for the same systems. We discuss what type of measurements are most suitable for obtaining the viscoelastic modulus used in rubber friction calculations.

Experimental study of the magnetic field enhanced Payne effect in magnetorheological elastomers

The dynamic modulus and the loss factor of magnetorheological elastomers (MREs) of various compositions and anisotropies are studied by dynamic torsion oscillations performed in the absence and in the presence of an external magnetic field. The emphasis is on the Payne effect, i.e. the dependence of the elastomer magnetorheological characteristics on the strain amplitude and their evolution with cyclically increasing and decreasing strain amplitudes. MREs are based on two silicone matrices differing in storage modulus (soft, G' ∼ 10(3) Pa, and hard, G' ∼ 10(4) Pa, matrices). For each matrix, the concentration of carbonyl iron particles with diameters of 3-5 μm was equal to 70 and 82 mass% (22 and 35 vol%, respectively) in the composite material. Samples for each filler content, isotropic and aligned-particles, are investigated. It is found that the Payne effect significantly increases in the presence of an external magnetic field and varies with the cyclical loading which reaches saturation after several cycles. The results are interpreted as the processes of formation-destruction-reformation of the internal filler structure under the simultaneously applied mechanical force and magnetic field. Impacts of matrix elasticity and magnetic interactions on the filler alignment are elucidated.