Effect of the injection moulding processing conditions on the development of pea protein-based bioplastics

A Comprehensive Study on Starch Nanoparticle Potential as a Reinforcing Material in Bioplastic

Starch can be found in the stems, roots, fruits, and seeds of plants such as sweet potato, cassava, corn, potato, and many more. In addition to its original form, starch can be modified by reducing its size. Starch nanoparticles have a small size and large active surface area, making them suitable for use as fillers or as a reinforcing material in bioplastics. The aim of reinforcing material is to improve the characteristics of bioplastics. This literature study aims to provide in-depth information on the potential use of starch nanoparticles as a reinforcing material in bioplastic packaging. This study also reviews starch size reduction methods including acid hydrolysis, nanoprecipitation, milling, and others; characteristics of the nano-starch particle; and methods to produce bioplastic and its characteristics. The use of starch nanoparticles as a reinforcing material can increase tensile strength, reduce water vapor and oxygen permeability, and increase the biodegradability of bioplastics. However, the use of starch nanoparticles as a reinforcing material for bioplastic packaging still encounters obstacles in its commercialization efforts, due to high production costs and ineffectiveness.

Rice bran-based bioplastics: Effects of the mixing temperature on starch plastification and final properties

The agro-food industry produces huge amounts of wastes and by-products with high levels of carbohydrates and proteins, basic food groups that, properly treated, can be employed for the development of bioplastics. These high added-value products represent an alternative to traditional polymers. In this research work, rice bran was mixed with glycerol and water obtaining homogeneous blends which then are processed into bioplastics via injection moulding. The mixing temperature aids starch plastification and thus, affects the properties of the final specimens. In this way, the mechanical characterization revealed improvements for the highest temperature (110 °C) used which, at the same time, exhibited poor physical integrity during water immersion. Although the mechanical properties of the dried system obtained at 80 °C are slightly inferior to those obtained for the non-dried 110 °C system, these specimens are considered more adequate since they exhibited higher physical integrity and, consequently, better operating conditions.

Advantages and Disadvantages of Bioplastics Production from Starch and Lignocellulosic Components

The accumulation of plastic wastes in different environments has become a topic of major concern over the past decades; therefore, technologies and strategies aimed at mitigating the environmental impacts of petroleum products have gained worldwide relevance. In this scenario, the production of bioplastics mainly from polysaccharides such as starch is a growing strategy and a field of intense research. The use of plasticizers, the preparation of blends, and the reinforcement of bioplastics with lignocellulosic components have shown promising and environmentally safe alternatives for overcoming the limitations of bioplastics, mainly due to the availability, biodegradability, and biocompatibility of such resources. This review addresses the production of bioplastics composed of polysaccharides from plant biomass and its advantages and disadvantages.

Freeze-Drying versus Heat-Drying: Effect on Protein-Based Superabsorbent Material

Porcine plasma protein is a by-product of the meat industry, which has already been applied in the manufacture of superabsorbent materials. The effects of plasticizer content (0%, 25%, 50%), together with those of the drying method (freeze-drying, thermal drying at 50 °C), during the processing of superabsorbent porcine plasma matrices were studied in this manuscript. Although the presence of glycerol accelerated the water absorption kinetics, the highest water absorption (~550%) was achieved by samples not containing any plasticizer. Viscoelasticity decreased at higher glycerol contents and especially after water absorption. When swollen samples were dried through freeze-drying, porous structures with a sponge-like appearance were obtained. Oppositely, thermally dried samples suffered an evident shrinkage that reduced porosity, displaying a more uniform surface. The effect of the drying method was observed since only freeze-dried samples can be rehydrated, displaying a superabsorbent ability (absorption higher than 1000%), which could be used in several applications (food, agriculture, personal care).

Proteins from Agri-Food Industrial Biowastes or Co-Products and Their Applications as Green Materials

A great amount of biowastes, comprising byproducts and biomass wastes, is originated yearly from the agri-food industry. These biowastes are commonly rich in proteins and polysaccharides and are mainly discarded or used for animal feeding. As regulations aim to shift from a fossil-based to a bio-based circular economy model, biowastes are also being employed for producing bio-based materials. This may involve their use in high-value applications and therefore a remarkable revalorization of those resources. The present review summarizes the main sources of protein from biowastes and co-products of the agri-food industry (i.e., wheat gluten, potato, zein, soy, rapeseed, sunflower, protein, casein, whey, blood, gelatin, collagen, keratin, and algae protein concentrates), assessing the bioplastic application (i.e., food packaging and coating, controlled release of active agents, absorbent and superabsorbent materials, agriculture, and scaffolds) for which they have been more extensively produced. The most common wet and dry processes to produce protein-based materials are also described (i.e., compression molding, injection molding, extrusion, 3D-printing, casting, and electrospinning), as well as the main characterization techniques (i.e., mechanical and rheological properties, tensile strength tests, rheological tests, thermal characterization, and optical properties). In this sense, the strategy of producing materials from biowastes to be used in agricultural applications, which converge with the zero-waste approach, seems to be remarkably attractive from a sustainability prospect (including environmental, economic, and social angles). This approach allows envisioning a reduction of some of the impacts along the product life cycle, contributing to tackling the transition toward a circular economy.

The health benefits, functional properties, modifications, and applications of pea (Pisum sativum L.) protein: Current status, challenges, and perspectives

In recent years, the development and application of plant proteins have drawn increasing scientific and industrial interests. Pea (Pisum sativum L.) is an important source of high-quality vegetable protein in the human diet. Its protein components are generally considered hypoallergenic, and many studies have highlighted the health benefits associated with the consumption of pea protein. Pea protein and its hydrolysates (pea protein hydrolysates [PPH]) possess health benefits such as antioxidant, antihypertensive, and modulating intestinal bacteria activities, as well as various functional properties, including solubility, water- and oil-holding capacities, and emulsifying, foaming, and gelling properties. However, the application of pea protein in the food system is limited due to its poor functional performances. Several frequently applied modification methods, including physical, chemical, enzymatic, and combined treatments, have been used for pea protein to improve its functional properties and expand its food applications. To date, different applications of pea protein in the food system have been extensively studied, for example, encapsulation for bioactive ingredients, edible films, extruded products and substitution for cereal flours, fats, and animal proteins. This article reviews the current status of the knowledge regarding pea protein, focusing on its health benefits, functional properties, and structural modifications, and comprehensively summarizes its potential applications in the food industry.

Development of bioplastics from a microalgae consortium from wastewater

Nowadays, as the world population is in need of creating alternative materials that can replace conventional plastics, microalgae biomass may be identified as a viable source for producing more environmentally friendly materials. Scenedesmus sp and Desmodesmus sp are the main components (~80%) of a microalgae consortium (MC) that first has been used to remove Nitrogen and Phosphorus from wastewater. The potential to develop bioplastic materials from MC considering its relatively high protein content (~48%) has been assessed in the present manuscript, using as a reference a commercial biomass rich an Arthrospira specie (AM) also present in the studied consortium. Bioplastics were obtained through injection moulding of blends obtained after mixing with different amounts of glycerol, and eventually characterized using Dynamic Mechanical Thermal Analysis (DMTA), water immersion and tensile tests. All bioplastics displayed a glass transition temperature around 60 °C, showing a thermoplastic behavior which is less pronounced in the CM based bioplastics. This would imply a greater thermal resistance of bioplastics produced from the biomass harvested in wastewater. Moreover, these bioplastics showed a lower ability to absorb water when immersed, due to the lower deformability displayed in the tensile tests. The mechanical properties of all samples, independently of the nature of the biomass, were improved when the presence of the biomass was higher. Therefore, results here presented prove the potential of valorisation of microalgae consortia used in the effective treatment of wastewater through the development of bioplastic materials.

Formation and characterization of protein-based films from yellow pea (Pisum sativum) protein isolate and concentrate for edible applications

This study investigated the properties of films or bioplastics fabricated using a wet processing method from yellow pea protein isolate (YPI) and protein concentrate (YPC) for potential application in food packaging. The wet processing method included mixing the protein with water and glycerol followed by casting and drying the films in a humidity- and temperature-controlled chamber. Whey protein isolate (WPI) and a film from a blend of equal amounts of YPI and WPI, labelled as YPI + WPI, were also studied. Fourier transform-infra red analysis revealed that films from YPI, YPC, WPI and YPI + WPI were formed by protein polymerisation with the plasticiser, glycerol, via hydrophobic and hydrophilic interactions. The protein films had contact angles of <90° demonstrating that they had a hydrophilic surface, with YPC < YPI < YPI + WPI < WPI. The pattern of ultraviolent light transmission of the films was WPI > YPC > YPI + WPI > YPI, whereas the mechanical and thermal resilience of films formulated from YPI, YPC and the protein blend were comparable to the properties of WPI-based films. The findings demonstrate that yellow pea proteins can be used as biomaterials to develop protein and protein-blend films or bioplastics for food packaging and edible applications.

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Bioplastics were fabricated from yellow pea protein isolate and concentrate, with glycerol.

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Contact angles of pea protein films indicate more hydrophobic surface than whey protein films.

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Pea protein films had more surface structure homogeneity and limited light transmission.

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Pea + whey protein blend did not produce synergistic effects in film property.

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Film physico-mechanical properties are promising for food packaging application.

Characterisation of the bioactive properties and microstructure of chickpea protein-based oil in water emulsions

Legumes, such as chickpea, represent a good source of high quality proteins for which there is an increasing global consumer demand. A chickpea protein concentrate (CP) was generated by isoelectric precipitation. Protein determination, electrophoretic and gel permeation chromatographic analysis revealed that the order of CP solubility was pH 7.5 > 2.5 > 5.0. Sunflower oil in water (O/W) emulsions were generated with the CP at pH 2.5, 5.0 and 7.5. Microstructural evaluation of the emulsions using laser light-scattering particle size analysis, optical microscopy and rheological analysis showed that smaller droplet size (3.1 ± 0.2 and 1.1 ± 0.1 μm) and the highest elastic moduli (876.0 ± 3.2 and 563.5 ± 6.5 Pa) were obtained in those emulsions generated with CP at pH 2.5 and 7.5. The ferric reducing (FRAP) and oxygen radical absorbance capacity (ORAC) values of the CP emulsions ranged from 194.5 ± 19.2 to 242.4 ± 8.4 μmol Trolox Eq·g^-1 CP for FRAP at pH 2.5 and 5.0, respectively, and from 313.2 ± 2.6 to 369.0 ± 1.6 μmol Trolox eq·g^-1 CP for ORAC at pH 5.0 and 2.5, respectively. The enzyme inhibitory activity of the emulsions was generally low irrespective of the pH value (c.a. 3 and 30% inhibition for dipeptidyl peptidase IV (DPP-IV) and angiotensin converting enzyme (ACE) activity, respectively). Simulated gastrointestinal digestion (SGID) of the emulsions significantly decreased their FRAP whereas it increased their ORAC values as well as their ACE and DPP-IV inhibitory activities irrespective of the pH value of the CP. These results demonstrate the potential application of reduced fat CP-stabilized emulsions for the provision of antioxidant and enzyme inhibitory activities.

Development of pea protein-based bioplastics with antimicrobial properties

BACKGROUND

In the present work, bioplastics from renewable polymers were studied in order to reduce the huge generation of plastic wastes, causing an environmental problem that continues owing to the increasing demand for plastic products.

RESULTS

Bioplastics with much better antimicrobial properties, in particular against Gram-positive bacteria, were obtained with the addition of nisin to the initial protein/plasticizer mixture. However, the addition of nisin produces more rigid but less deformable bioplastics (higher Young's modulus but lower strain at break).

CONCLUSION

The results obtained are useful to demonstrate the antimicrobial properties of pea protein-based bioplastics by adding nisin and make them suitable as potential candidates to replace conventional plastics in food packaging. © 2016 Society of Chemical Industry.

Controlled biodegradation of polymers using nanoparticles and its application

Controlled biodegradation mechanism has been revealed using different nanoparticles which eventually regulate pH of media.