Aging studies on flame retardant treated lignocellulosic fibers

Applications and environmental impact of biodegradable polymers in textile industry: A review

With the increasing global population, the disposal of waste has risen, especially over the last century. The Environmental Protection Agency (EPA) reported that 11 million tons of textile-related waste were landfilled in the USA in 2018, and this amount is projected to increase to 4.5 billion tons by 2040. Bio-based polymers have gained attention due to their remarkable properties. The most important biodegradable polymers include PLA, PHA, PHB, PCL, PBS, bamboo fibers, and banana fibers. Global biopolymer production capacity is expected to rise significantly, from around 2.18 million tons in 2023 to approximately 7.43 million tons by 2028. In the textile industry, the linear waste model presents numerous challenges, such as environmental damage and resource shortages. Shifting from a linear to a circular economy is essential to address these issues. Reducing, reusing, and recycling are the three key actions and strategies that form the foundation of the circular economy. This paper presents the current state of knowledge and technological advancements in biodegradable polymers in the textile industry, along with their products and applications. The study explores the cost-effectiveness, limitations, opportunities, and advancements in their manufacturing technologies. Biodegradable polymers in the textile sector are regarded as green alternatives to non-biodegradable polymers.

A highly efficient chemical approach to producing green phosphorylated cellulosic macromolecules

The introduction of phosphate groups into cellulosic fibers allows for the tuning of their fire resistance, chelating and metal-adhesion properties, enabling the development of flame-retardant adhesive and adsorbent materials. Toward that end, the major challenge is developing a novel efficient and environmentally friendly phosphorylation route that offers an alternative to existing methods, which can achieve the targeted properties. For this purpose, cellulosic fibers were chemically modified herein using solid-state phosphorylation with phosphoric acid and urea without causing substantial damage to the fibers. The morphological, physicochemical, structural and thermal characterisations were examined using FQA, SEM, EDX, FTIR, ¹³C/³¹P NMR, conductometric titration, zeta potential measurement and thermogravimetric analysis. All the characterisations converge towards a crosslinked polyanion structure, with about 20 wt% grafted phosphates, a nitrogen content of about 5 wt% and a very high charge density of 6608 mmol kg⁻¹. Phosphate groups are linked to cellulose through a P–O–C bond in the form of orthophosphate and pyrophosphates. Furthermore, thermal properties of the phosphorylated cellulosic fibers were investigated and a new degradation mechanism was proposed.

The introduction of phosphate groups into cellulosic fibers allows for the tuning of their fire resistance, chelating and metal-adhesion properties, enabling the development of flame-retardant adhesive and adsorbent materials.

A Review on Natural Fiber Bio-Composites, Surface Modifications and Applications

Increased environmental concerns and global warming have diverted focus from eco-friendly bio-composites. Naturals fibers are abundant and have low harvesting costs with adequate mechanical properties. Hazards of synthetic fibers, recycling issues, and toxic byproducts are the main driving factors in the research and development of bio-composites. Bio-composites are degradable, renewable, non-abrasive, and non-toxic, with comparable properties to those of synthetic fiber composites and used in many applications in various fields. A detailed analysis is carried out in this review paper to discuss developments in bio-composites. The review covers structure, morphology, and modifications of fiber, mechanical properties, degradable matrix materials, applications, and limitations of bio-composites. Some of the key sectors employing bio-composites are the construction, automobile, and packaging industries. Furthermore, bio-composites are used in the field of medicine and cosmetics.

A high molecular weight formaldehyde-free polymer flame retardant made from polyvinyl alcohol for cellulose

Polyvinyl alcohol and phosphoric acid were used as primary raw materials to synthesize a polyvinyl alcohol/ammonium phosphate flame retardant (PVAAP) for cotton fabrics. The limiting oxygen index of the cotton fabric treated with 24% PVAAP was 42.1. After 50 standard laundry cycles, the limiting oxygen index remained relatively high (26.3), suggesting that the 24% PVAAP can be used as a durable flame retardant. The vertical flammability test of the cotton fabric treated with PVAAP exhibited no afterflame and afterglow. The cone calorimetry test indicated that the peak of the heat release rate and total heat release of the cotton fabric treated with 24% PVAAP were significantly lower than those of the control cotton. Thermogravimetric and thermogravimetric-infrared spectroscopy revealed that the initial decomposition temperature of the PVAAP-treated fabric was substantially lower than that of the control fabric, and more residual carbon was generated. The PVAAP altered the thermal decomposition pathway of the treated cotton. The X-ray diffraction patterns and scanning electron microscopy images suggested that the PVAAP treatment did not change the structure of the fibers.

Effects of Fiber Surface Grafting with Nano-Clay on the Hydrothermal Ageing Behaviors of Flax Fiber/Epoxy Composite Plates

Flax fiber has high sensitivity to moisture, and moisture uptake leads to the decrease of mechanical properties and distortion in shape. This paper attempts to graft flax fabric with nano-clay, with assistance from a silane-coupling agent, in order to improve hygrothermal resistance. The nano-clay grafted flax fabric reinforced epoxy (FFRP) composite produced through vacuum assisted resin infusion (VARI) process were subjected to 80% RH chamber for 12 weeks at 20, 40 and 70 °C, respectively. Moisture uptake, dimensional stability, and tensile properties was studied as a function of humidity exposure. Through SEM and FTIR, the effects of hygrothermal exposure was elucidated. In comparison to control FFRP plates, nano-clay grafting decreases saturation moisture uptake and the coefficient of diffusion of FFRP by 38.4% and 13.2%, respectively. After exposure for six weeks, the retention rate of the tensile modulus of the nano-clay grafted flax fiber based FFRP increased by 33.8% compared with that of the control ones. Nano-clay grafting also reduces the linear moisture expansion coefficient of FFRPs by 8.4% in a radial direction and 10.9% in a weft direction.

Bio-based coatings for reducing water sorption in natural fibre reinforced composites

In this study, bio-based coatings were used for reducing water sorption of composites containing flame retardant treated natural fibres and phenolic resin. Two types of coatings; polyfurfuryl alcohol resin (PFA) and polyurethane (PU) were used on the composites and compared with a water resistant market product. Uncoated and coated samples were conditioned at 90 °C and relative humidity of 90% for three days and the relative moisture content and mechanical properties after conditioning were analysed. In addition, the changes in the weight loss of the conditioned samples were also investigated by thermogravimetric analysis. The moisture diffusion characteristics of coated laminates were also studied at room temperature under water immersion conditions. PFA coated samples showed better moisture resistance and mechanical performance than other bio-based coatings when subjected to long term environmental aging.