Sustainable biocomposites from biobased polyamide 6,10 and biocarbon from pyrolyzed miscanthus fibers

Influence of bio-coupling agent on interfacial interlocking compatibility and toughness of ultrafine bamboo charcoal/polylactic acid composite film

Applications for polylactic acid (PLA) are significantly impacted by its poor mechanical properties and lack of thermal stability. The goal of this work is to bridge the gap of poor compatibility among the components and enhance their interface interlocking capability to improve the toughness and thermal stability. Ultrafine bamboo charcoal (UFBC) was treated through deep eutectic solvent (DES) method to deposit sodium lignosulfonate (LS) on its surface. LS was used with PLA as a bio-coupling agent to create an eco-friendly PLA composite film with a wide range of characteristics. Benefiting from the penetration of PLA to the internal pores in UFBC, the resultant L-UFBC/PLA film has a good mechanical interlocking structure. Ls can increase the compatibility and strengthen the interface interlocking capability through DES method, which greatly improves the mechanical properties of the system. In comparison to pure PLA one, the elongation at break was 136.24 % greater, and the crystallinity (Xc) increased from 1.09 % to 3.33 %. Furthermore, the thermal stability of the system was also improved, and the residual at 600 °C rose by 4.83 %. These characteristics offer the prepared L-UFBC/PLA film a wide range of potential applications in the packaging, medical, agricultural, and other sectors.

The effects of microplastics on heavy metals bioavailability in soils: a meta-analysis

The combined pollution of heavy metals and microplastics is common in natural soil environments. Here, we collected 790 data sets from 39 studies to investigate the effects of microplastics on heavy metal bioavailability. The results showed that microplastics could increase the bioavailability of Cu, Pb, Cd, Fe, and Mn. The heavy metal bioavailability was positively correlated with microplastic size, soil sand concentration, and exposure time, but negatively correlated with soil pH and organic matter. The bioavailability of heavy metals can be promoted by microplastics of all shapes. Hydrolysable microplastics, which contain N, might have less influence. Furthermore, the size of microplastics and soil organic matter were positively correlated with the acid-soluble and reducible fractions of heavy metals, while the microplastic concentration, soil pH, and exposure time were positively correlated with the oxidizable fractions of heavy metals. The interaction detector results indicated that there was an interaction between microplastic characteristics, especially polymer types, and soil physicochemical indexes on the bioavailability of heavy metals. These findings suggested that long-term combined pollution of microplastics and heavy metals might increase heavy metal bioavailability in soils, thereby extending their migratory and hazardous range and bringing further risks to the environment and public health safety.

Influence of Biochar and Bio-Oil Loading on the Properties of Epoxy Resin Composites

In this study, we evaluated the use of bio-oil and biochar on epoxy resin. Bio-oil and biochar were obtained from the pyrolysis of wheat straw and hazelnut hull biomass. A range of bio-oil and biochar proportions on the epoxy resin properties and the effect of their substitution were investigated. TGA curves showed improved thermal stability for degradation temperature at the 5% (T5%), 10% (T10%), and 50% (T50%) weight losses on bioepoxy blends with the incorporation of bio-oil and biochar with respect to neat resin. However, decreases in the maximum mass loss rate temperature (T_max) and the onset of thermal degradation (T_onset) were obtained. Raman characterization showed that the degree of reticulation with the addition of bio-oil and biochar does not significantly affect chemical curing. The mechanical properties were improved when bio-oil and biochar were incorporated into the epoxy resin. All bio-based epoxy blends showed a large increase in Young's modulus and tensile strength with respect to neat resin. Young's modulus was approximately 1955.90 to 3982.05 MPa, and the tensile strength was between 8.73 and 13.58 MPa for bio-based blends of wheat straw. Instead, in bio-based blends of hazelnut hulls, Young´s modulus was 3060.02 to 3957.84 MPa, and tensile strength was 4.11 to 18.11 Mpa.

Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene

A new type of partially biobased reinforcing filler system was developed in order to be used as a flame retardant for polylactic acid (PLA) and polypropylene (PP)-based composites. The prepared materials intended for injection technique processing were melt blended using the novel system containing ammonium polyphosphate (EX), biocarbon (BC), and basalt fibers (BF). All of the prepared samples were subjected to a detailed analysis. The main criterion was the flammability of composites. For PLA-based composites, the flammability was significantly reduced, up to V-0 class. The properties of PLA/EX/BC and PLA/EX/(BC-BF) composites were characterized by their improved mechanical properties. The conducted analysis indicates that the key factor supporting the effectiveness of EX flame retardants is the addition of BC, while the use of BF alone increases the flammability of the samples to the reference level. The results indicate that the developed materials can be easily applied in industrial practice as effective and sustainable flame retardants.

Recent Advances in Biochar Polymer Composites

“Biochar” (BC) is the solid residue recovered from the thermal cracking of biomasses in an oxygen-poor atmosphere. Recently, BC has been increasingly explored as a sustainable, inexpensive, and viable alternative to traditional carbonaceous fillers for the development of polymer-based composites. In fact, BC exhibits high thermal stability, high surface area, and electrical conductivity; moreover, its main properties can be properly tuned by controlling the conditions of the production process. Due to its intriguing characteristics, BC is currently in competition with high-performing fillers in the formulation of multi-functional polymer-based composites, inducing both high mechanical and electrical properties. Moreover, BC can be derived from a huge variety of biomass sources, including post-consumer agricultural wastes, hence providing an interesting opportunity toward a “zero waste” circular bioeconomy. This work aims at providing a comprehensive overview of the main achievements obtained by combining BC with several thermoplastic and thermosetting matrices. In particular, the effect of the introduction of BC on the overall performance of different polymer matrices will be critically reviewed, highlighting the influence of differently synthesized BC on the final performance and behavior of the resulting composites. Lastly, a comparative perspective on BC with other carbonaceous fillers will be also provided.

Analysis of Selected Properties of Microporous PLA as a Result of Abiotic Degradation

In the study, an investigation was made into the hydrolytic degradation behavior of the microporous polylactide (PLA) in the initial stage in three biological buffer solutions with various pH-simulating body fluids in comparison with pure PLA. Studies also include the analysis of selected mechanical properties and physical structures. A microporous PLA was obtained by melt extrusion using a chemical blowing agent. The rate of Mw decrease induced by hydrolysis over 35 days of microporous PLA was roughly comparable to the pure material. The rate of depolymerization was slightly accelerated at an acid pH due to acid-catalyzed hydrolysis at the end of the observed period. The mechanical analysis showed the influence of various pH on the obtained results.

Continuous Bamboo Fibers/Fire-Retardant Polyamide 11: Dynamic Mechanical Behavior of the Biobased Composite

A biobased composite was generated from bamboo fibers (BF) and a polyamide 11 (PA11) matrix. In order to fulfill security requirements, a PA11 already containing a flame retardant (FR) was chosen: This matrix is referred as PA11-FR. In this work, the effects of flame retardant (melamine cyanurate) on the composite properties were considered. In the calorimetric study, the glass transition and melting temperatures of PA11-FR were the same as those of PA11. The melamine cyanurate (MC) had no influence on these parameters. Thermogravimetric analysis revealed that PA11-FR was less stable than PA11. The presence of MC facilitated thermal decomposition regardless of the analysis atmosphere used. It is important to note that the presence of FR did not influence processing conditions (especially the viscosity parameter) for the biosourced composite. Continuous BF-reinforced PA 11-FR composites, single ply, with 60% of fibers were processed and analyzed using dynamic mechanical analysis. In shear mode, comparative data recorded for BF/PA11-FR composite and the PA11-FR matrix demonstrated that the shear glassy modulus was significantly improved: multiplied by a factor of 1.6 due to the presence of fibers. This result reflected hydrogen bonding between reinforcing fibers and the matrix, resulting in a significant transfer of stress. In tensile mode, the conservative modulus of BF/PA11-FR reached E' = 8.91 GPa. Upon BF introduction, the matrix tensile modulus was multiplied by 5.7. It can be compared with values of a single bamboo fiber recorded under the same experimental conditions: 31.58 GPa. The difference is partly explained by the elementary fibers' lack of alignment in the composite.

Application of biomass derived products in mid-size automotive industries: A review

The automotive industry is directly affected by the shortage of fossil fuels and the excessive pollution resulting from crude oil-based fuels has many adverse effects on the environment. The search for a greener and sustainable source of materials and fuels to power automobiles has ultimately led to the usage of biomass and biobased sources as the main precursor due to its graft availability and renewability. Biobased fuels developed have been shown to easily blend in with the existing automobile engines and to provide sustainable performance. Similarly, the usage of various biobased polymers, plastics, and composite materials as the structural materials for the construction of automobiles instead of crude oil sources have shown to be invaluable. The powering of automobiles with electricity is the future of the transportation industry to address the greenhouse gas emissions caused by fossil fuels. Hence, biobased lithium-ion batteries and supercapacitors have started to enter the mid-sized automotive industry. However, extensive commercialization of biobased products application in the automotive sector is underdeveloped. Hence it is customary to assess the various drawbacks of using biobased materials and identify the correct pathway for new research and development in this field. Therefore, this review covers various applications of biobased products in the automotive industries and mentions the active researches going on in this field to replace petroleum and crude oil-based sources with biobased sources.

Electrical and Mechanical Properties of Sugarcane Bagasse Pyrolyzed Biochar Reinforced Polyvinyl Alcohol Biocomposite Films

Biochar obtained from the oxygen-deficient thermochemical processing of organic wastes is considered to be an effective reinforcing agent in biocomposite development. In the present research, biocomposite film was prepared using sugarcane bagasse pyrolyzed biochar and polyvinyl alcohol (PVA), and its electrical and mechanical properties were assessed. The biocomposite films were produced by varying content (5 wt.%, 8 wt.% and 12 wt.%) of the biochar produced at 400 °C, 600 °C, 800 °C and 1000 °C and characterized using X-Ray diffraction, scanning electron microscope, Fourier transform infrared spectroscopy. The experimental findings revealed that biochar produced at a higher pyrolyzing temperature could significantly improve the electrical conductance of the biocomposite film. A maximum electrical conductance of 7.67 × 10−2 S was observed for 12 wt.% addition of biochar produced at 1000 °C. A trend of improvement in the electrical properties of the biocomposite films suggested a threshold wt.% of the biochar needed to make a continuous conductive network across the biocomposite film. Rapid degradation of tensile strength was observed with an increasing level of biochar dosage. The lowest tensile strength 3.12 MPa was recorded for the film with 12 wt.% of biochar produced at 800 °C. Pyrolyzing temperature showed a minor impact on the mechanical strength of the biocomposite. The prepared biocomposites could be used as an electrically conductive layer in electronic devices.

Statistical Design of Biocarbon Reinforced Sustainable Composites from Blends of Polyphthalamide (PPA) and Polyamide 4,10 (PA410)

A full factorial design with four factors (the ratio of polyphthalamide (PPA) and polyamide 4,10 (PA410) in the polymer matrix, content percent of biocarbon (BioC), the temperature at which it was pyrolyzed and the presence of a chain extender (CE)), each factor with two levels (high and low), was carried out to optimize the mechanical properties of the resulting composites. After applying a linear model, changes in tensile strength, elongation at break and impact energy were not statistically significant within the considered material space, while the ones in the flexural modulus, the tensile modulus, density and heat deflection temperature (HDT) were. The two most influential factors were the content of BioC and its pyrolysis temperature, followed by the content of PPA. The affinity of PPA with a high-temperature biocarbon and the affinity of PA410 with a lower-temperature biocarbon, appear to explain the mechanical properties of the resulting composites. The study also revealed that the addition of CE hindered the mechanical properties. By maximizing the flexural modulus, tensile modulus and HDT, while minimizing the density, the optimal composite predicted is an 80 [PPA:PA410 (25:75)] wt% polymer composite, with 20 wt% of a BioC, pyrolyzed at a calculated 823 °C.

Incorporation of Biochar to Improve Mechanical, Thermal and Electrical Properties of Polymer Composites

The strive for utilization of green fillers in polymer composite has increased focus on application of natural biomass-based fillers. Biochar has garnered a lot of attention as a filler material and has the potential to replace conventionally used inorganic mineral fillers. Biochar is a carbon rich product obtained from thermochemical conversion of biomass in nitrogen environment. In this review, current studies dealing with incorporation of biochar in polymer matrices as a reinforcement and conductive filler were addressed. Each study mentioned here is nuanced, while addressing the same goal of utilization of biochar as a filler. In this review paper, an in-depth analysis of biochar and its structure is presented. The paper explored the various methods employed in fabrication of the biocomposites. A thorough review on the effect of addition of biochar on the overall composite properties showed immense promise in improving the overall composite properties. An analysis of the possible knowledge gaps was also done, and improvements were suggested. Through this study we tried to present the status of application of biochar as a filler material and its potential future applications.

Development of Toughened Flax Fiber Reinforced Composites. Modification of Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blends by Reactive Extrusion Process

The presented study focuses on the development of flax fiber (FF) reinforced composites prepared with the use of poly(lactic acid)/poly(butylene adipate-co-terephthalate)-PLA/PBAT blend system. This type of modification was aimed to increase impact properties of PLA-based composites, which are usually characterized by high brittleness. The PLA/PBAT blends preparation was carried out using melt blending technique, while part of the samples was prepared by reactive extrusion process with the addition of chain extender (CE) in the form of epoxy-functionalized oligomer. The properties of unreinforced blends was evaluated using injection molded samples. The composite samples were prepared by compression molding technique, while flax fibers reinforcement was in the form of plain fabric. The properties of the laminated sheets were investigated during mechanical test measurements (tensile, flexural, impact). Differential scanning calorimetry (DSC) analysis was used to determine the thermal properties, while dynamic mechanical thermal analysis (DMTA) and heat deflection temperature (HDT) measurements were conducted in order to measure the thermomechanical properties. Research procedure was supplemented with structure evaluation using scanning electron microscopy (SEM) analysis. The comparative study reveals that the properties of PLA/PBAT-based composites were more favorable, especially in the context of impact resistance improvement. However, for CE modified samples also the modulus and strength was improved. Structural observations after the impact tests confirmed the presence of the plastic deformation of PLA/PBAT matrix, which confirmed the favorable properties of the developed materials. The use of PBAT phase as the impact modifier strongly reduced the PLA brittleness, while the reactive extrusion process improves the fiber-matrix interactions leading to higher stiffness and strength.

The Effect of Halloysite Nanotubes on the Fire Retardancy Properties of Partially Biobased Polyamide 610

The main objective of the work reported here was the analysis and evaluation of halloysite nanotubes (HNTs) as natural flame retardancy filler in partially biobased polyamide 610 (PA610), with 63% of carbon from natural sources. HNTs are naturally occurring clays with a nanotube-like shape. PA610 compounds containing 10%, 20%, and 30% HNT were obtained in a twin-screw co-rotating extruder. The resulting blends were injection molded to create standard samples for fire testing. The incorporation of the HNTs in the PA610 matrix leads to a reduction both in the optical density and a significant reduction in the number of toxic gases emitted during combustion. This improvement in fire properties is relevant in applications where fire safety is required. With regard to calorimetric cone results, the incorporation of 30% HNTs achieved a significant reduction in terms of the peak values obtained of the heat released rate (HRR), changing from 743 kW/m2 to about 580 kW/m2 and directly modifying the shape of the characteristic curve. This improvement in the heat released has produced a delay in the mass transfer of the volatile decomposition products, which are entrapped inside the HNTs' lumen, making it difficult for the sample to burn. However, in relation to the ignition time of the samples (TTI), the incorporation of HNTs reduces the ignition start time about 20 s. The results indicate that it is possible to obtain polymer formulations with a high renewable content such as PA610, and a natural occurring inorganic filler in the form of a nanotube, i.e., HNTs, with good flame retardancy properties in terms of toxicity, optical density and UL94 test.

Injection-Molded Parts of Partially Biobased Polyamide 610 and Biobased Halloysite Nanotubes

This works focuses on the development of environmentally friendly composites with a partially biobased polyamide 610 (PA610), containing 63% biobased content, and a natural inorganic filler at the nanoscale, namely, halloysite nanotubes (HNTs). PA610 composites containing 10, 20, and 30 wt% HNTs were obtained by melt extrusion in a twin screw co-rotating extruder. The resulting composites were injection-molded for further characterization. The obtained materials were characterized to obtain reliable data about their mechanical, thermal, and morphological properties. The effect of the HNTs wt% on these properties was evaluated. From a mechanical standpoint, the addition of 30 wt% HNTs gave an increase in tensile modulus of twice the initial value, thus verifying how this type of natural load provides increased stiffness on injection molded parts. The materials prepared with HNTs slightly improved the thermal stability, while a noticeable improvement on thermomechanical resistance over a wide temperature range was observed with increasing HNTs content. The obtained results indicate that high biobased content composites can be obtained with an engineering thermoplastic, i.e., PA610, and a natural inorganic nanotube-shaped filler, i.e., HNTs, with balanced mechanical properties and attractive behavior against high temperature.

Bio-Based Polyamide 1010 with a Halogen-Free Flame Retardant Based on Melamine-Gallic Acid Complex

This work aims at developing polyamide 1010 (PA1010) composites with improved fire behavior using a halogen-free flame-retardant system based on melamine (Me) and gallic acid (GA) complexes (MA). The MA complexes were formed by hydrogen bonding, starting from 1:2, 1:1, 2:1 Me:GA molar ratios. PA1010 composites were obtained by melt mixing, followed by compression molding. MA provided a plasticizing effect on the PA1010 matrix by decreasing the glass transition temperature. The influence of MA on PA1010 chain packaging was highlighted in the X-ray diffraction patterns, mainly in the amorphous phase, but affected also the α and γ planes. This was reflected in the dynamic mechanical properties by the reduction of the storage modulus. H-bonds occurrence in MA complexes, improved the efficiency in the gaseous form during fire exposure, facilitating the gas formation and finally reflected in thermal stability, thermo-oxidative stability, LOI results, and vertical burning behavior results. PA1010 containing a higher amount of GA in the complex (MA12) displayed a limiting oxygen index (LOI) value of 33.6%, much higher when compared to neat PA1010 (25.8%). Vertical burning tests showed that all the composites can achieve the V-0 rating in contrast with neat PA1010 that has V-2 classification.

Thermal and Mechanical Properties of the Biocomposites of Miscanthus Biocarbon and Poly(3-Hydroxybutyrate-co-3-Hydroxyvalerate) (PHBV)

Miscanthus biocarbon (MB), a renewable resource-based, carbon-rich material, was melt-processed with poly (3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) to produce sustainable biocomposites. The addition of the biocarbon improved the Young's modulus of PHBV from 3.6 to 5.2 GPa at 30 wt % filler loading. An increase in flexural modulus, up to 48%, was also observed. On the other hand, the strength, elongation-at-break and impact strength decreased. Morphological study of the impact-fractured surfaces showed weak interaction at the interface and the existence of voids and agglomerates, especially with high filler contents. The thermal stability of the PHBV/MB composites was slightly reduced compared with the neat PHBV. The biocarbon particles were not found to have a nucleating effect on the polymer. The degradation of PHBV and the formation of unstable imperfect crystals were revealed by differential scanning calorimetry (DSC) analysis. Higher filler contents resulted in reduced crystallinity, indicating more pronounced effect on polymer chain mobility restriction. With the addition of 30 wt % biocarbon, the heat deflection temperature (HDT) became 13 degrees higher and the coefficient of linear thermal expansion (CLTE) decreased from 100.6 to 75.6 μm/(m·°C), desired improvement for practical applications.

Studies on durability of sustainable biobased composites: a review

This review provides a comprehensive discussion on the long-term durability performance and degradation behaviour of the increasingly popular sustainable biobased composites under various aging environments.

Hybrid Green Bionanocomposites of Bio-based Poly(butylene succinate) Reinforced with Pyrolyzed Perennial Grass Microparticles and Graphene Nanoplatelets

Bio-based poly(butylene succinate) (BioPBS) was combined with pyrolyzed Miscanthus microparticles (biocarbon) and graphene nanoplatelets to create a hybrid bionanocomposite. Pyrolyzed biomass, known as biocarbon, was incorporated into a BioPBS matrix to improve the thermo-mechanical properties of the bioplastic while simultaneously increasing the value of this co-product. Biocomposites loaded with 25 wt % biocarbon showed 57, 13, and 32% improvements in tensile modulus, heat deflection temperature, and thermal expansion, respectively. Further improvements were found when graphene nanoplatelets (GnPs) were added to the biocomposite, forming a hierarchical hybrid bionanocomposite. Two processing methods were used to incorporate graphene into the composites: (I) graphene, BioPBS, and biocarbon were added together and directly compounded, and (II) a masterbatch of graphene and BioPBS was processed first and then diluted to the same ratios as those used in the direct compounding method I. The two methods resulted in different internal morphologies that subsequently impacted the mechanical properties of the composites; little change was observed in the thermal properties studied. Bionanocomposites processed using the direct compounding technique showed the greatest increase in tensile strength and modulus: 17 and 120%, respectively. Bionanocomposites processed using a masterbatch technique had slightly lower strength and modulus but showed almost twice the impact strength compared with the direct compounding method. This masterbatch technique was found to have a superior balance of stiffness and toughness, likely due to the presence of superclustered graphene platelets, confirmed through a scanning electron microscope and a transmission electron microscope.

Mohanty A. Injection Molded Novel Biocomposites from Polypropylene and Sustainable Biocarbon

Achieving sustainability in composite materials for high-performance applications is a key issue in modern processing technologies. In this work, the structure-property relationships of injection molded polypropylene (PP)/biocarbon composites were investigated with a focus on the thermal properties and specific emphasis on the coefficient of linear thermal expansion (CLTE). Biocomposites were produced using 30 wt.% biocarbon in a PP matrix, and two different sources of biocarbon produced at ~650 and 900 °C were used. The overall results were compared with 30 wt.% glass- and talc-filled PP composites. Due to the lamellar morphology of the talc developed during the extrusion-injection molding processing, talc-filled composites showed an increase in the CLTE in the normal direction (ND), and a reduction in the flow direction (FD) with respect to the neat polymer. Glass fiber composites also showed an improvement in the CLTE with respect to the neat polymer. However, the biocarbon-based composites showed the best properties in the ND, with improved values in biocarbon produced at higher temperature. The FD values for both biocarbon composites were improved with respect to the matrix, while biocarbon created at lower temperature showed slightly lower expansion values. A comprehensive explanation of these overall phenomena is supported by a series of morphological, thermal, mechanical and rheological tests.

Trends in Advanced Functional Material Applications of Nanocellulose

The need to transition to more sustainable and renewable technology has resulted in a focus on cellulose nanofibrils (CNFs) and nanocrystals (CNCs) as one of the materials of the future with potential for replacing currently used synthetic materials. Its abundance and bio-derived source make it attractive and sought after as well. CNFs and CNCs are naturally hydrophilic due to the abundance of -OH group on their surface which makes them an excellent recipient for applications in the medical industry. However, the hydrophilicity is a deterrent to many other industries, subsequently limiting their application scope. In either light, the increased rate of progress using CNCs in advanced materials applications are well underway and is becoming applicable on an industrial scale. Therefore, this review explores the current modification platforms and processes of nanocellulose directly as functional materials and as carriers/substrates of other functional materials for advanced materials applications. Niche functional attributes such as superhydrophobicity, barrier, electrical, and antimicrobial properties are reviewed due to the focus and significance of such attributes in industrial applications.

Characterization of biocarbon generated by high- and low-temperature pyrolysis of soy hulls and coffee chaff: for polymer composite applications

The physical properties of biocarbon vary widely with the biomass used, and the temperature and duration of pyrolysis. This study identifies the effects of feedstock characteristics and pyrolysis conditions on the production of biocarbon and the corresponding properties for industrial applications. For coffee chaff and soy hulls, ash content and carbon content increased with pyrolysis temperature and duration. Ash content increased thermal conductivity and specific heat, and decreased electrical conductivity. Change in surface area with pyrolysis conditions was dependent on type of feedstock. Increased surface area corresponded with increased thermal and electrical conductivity. Increased carbon content corresponded with increased graphitization and thermal stability and decreased surface functionality. Properties of soy hull biocarbons were found to be similar to the properties of other biocarbons with industrial applications such as incorporation into polymer composites.

Date palm biochar-polymer composites: An investigation of electrical, mechanical, thermal and rheological characteristics

The application of biochar (BC) as a filler in polymers can be viewed as a sustainable approach that incorporates pyrolysed waste based value-added material and simultaneously mitigate bio-waste in a smart way. The overarching aim of this work was to investigate the electrical, mechanical, thermal and rheological properties of biocomposite developed by utilizing date palm waste-derived BC for the reinforcing of polypropylene (PP) matrix. Date palm waste derived BC prepared at (700 and 900°C) were blended at different proportions with polypropylene and the resultant composites (BC/PP) were characterized using an array of techniques (scanning electron microscope, energy-dispersive X-ray spectroscopy and Fourier transform infra-red spectroscopy). Additionally the thermal, mechanical, electrical and rheological properties of the BC/PP composites were evaluated at different loading of BC content (from 0 to15% w/w). The mechanical properties of BC/PP composites showed an improvement in the tensile modulus while that of electrical characterization revealed an enhanced electrical conductivity with increased BC loading. Although the BC incorporation into the PP matrix has significantly reduced the total crystallinity of the resulted composites, however; a positive effect on the crystallization temperature (T_c) was observed. The rheological characterization of BC/PP composites revealed that the addition of BC had minimal effect on the storage modulus (G') compared to the neat (PP).

Miscibility and Performance Evaluation of Biocomposites Made from Polypropylene/Poly(lactic acid)/Poly(hydroxybutyrate-co-hydroxyvalerate) with a Sustainable Biocarbon Filler

The incorporation of poly(lactic acid) (PLA) and poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) as a partial biobased polymer substitute for polypropylene (PP) was investigated. The ternary blends were prepared through melt compounding extrusion followed by injection molding techniques with a constant biopolymer ratio of 30 wt %. Further addition of pyrolyzed miscanthus-based carbon was carried out to establish a contrast between talc-filled PP. When the morphology of the biopolymer minor phase was analyzed theoretically using contact angle for interfacial tension and spreading coefficient values along with solubility parameter calculations and via scanning electron microscopy imaging, the core-shell architecture was found with the PHBV encasing the PLA phase. Mechanical testing of the materials showed that only the tensile properties were reduced for all samples, whereas the impact strength was increased above the neat PP. With inclusion of the biobased carbon filler into the blend system, the thermomechanical properties were elevated above that of the PP matrix. The final properties of the multiphase polymeric composites are found to be related to the morphology obtained and inherent properties of the individual constituents.

Sustainable Biocomposites from Pyrolyzed Grass and Toughened Polypropylene: Structure-Property Relationships

A novel class of injection-molded, toughened biocomposites was engineered from pyrolyzed miscanthus-based biocarbon, poly(octene ethylene) elastomer, and polypropylene (PP). The elastomer and biocarbon were added to the PP matrix at 30 and 20 wt %, respectively. The particle size of the biocarbon varied within two main ranges: <20 and 106-125 μm. The morphology and adhesion between the filler and the matrix were controlled by the addition of maleic anhydride grafted PP (MAPP). The composites were melt-blended and then injection-molded to tensile, flexural, and impact bars. The results showed that although the morphology of the composite is almost independent of particle size it is greatly dependent on the addition of MAPP. Two completely different morphologies, separate dispersion and encapsulated filler particles, were obtained in the presence and absence of MAPP, which was verified by atomic force and scanning electron microscopies. Model calculations based on a modified Kerner equation showed that the encapsulated filler content decreased from 64 to 8% by the addition of MAPP, which caused a major improvement in the stiffness and strength of the composites. Despite having a different morphology caused by the compatibilizer, composites with smaller particles exhibited better strength and modulus and lower impact toughness compared to those with a larger particle size. Results suggest that the failure mechanisms are mainly controlled by the local fracturing of biocarbon particles, which was more pronounced when the particle size was larger.