Preparation and Characterization of Self-Healing Polyurethane Powder Coating Using Diels-Alder Reaction

Although powder coating systems offer many environmental, ecological and energy related benefits over liquid based coatings, in the case of uretdione based polyurethane systems, high curing temperature is still an issue. On the other hand, powder coating systems make it possible to reduce the costs and enhance the process of forming complex 3D structures using the deep drawing method by pre-coated metal substrates. During this processing method, there is a probability of micro crack formation in the coated film due to strain impact on the coating layer. A powder coating with self-healing ability is an ultimate solution to face not only this kind of fraction but also any other possible ones (such as defects caused by any impact on film surface during processing, transporting or even service). Here, a single molecule that is prepared via Diels–Alder cycloaddition reaction and retro Diels–Alder cleavage reaction was utilized as a self-healing additive to achieve self-healing ability in the powder coating system that is based on a commercially available uretdione cross-linker and OH-polyester resin. Coatings were prepared through melt mixing of components in a lab mixer, milling, sieving, and then application on the metal substrate through the electrostatic spraying method. To illustrate the role of self-healing additive, various concentrations (4 and 9% wt.) in combination with different curing temperatures (80 °C to 200 °C) were investigated. Both samples containing HA showed self-healing ability at elevated temperature around 120 °C for about 30 min with acceptable roughness and surface properties. Hardness measurement of cured film as well as thermal investigation indicate the chemical reaction of HA in a cross-linked network of cross-linker and resin. In addition, using HA leads to a 40 K drop in curing temperature of the system without using any catalyst. A 2.58% improvement in hardness values at a lower curing temperature and healing time of around 12.5 min at 120 °C to recover 100% of initial scratch (more than 10 cycles) in the sample containing 9% wt. HA was observed.

Biobased Nonisocyanate Polyurethanes as Recyclable and Intrinsic Self-Healing Coating with Triple Healing Sites

Polymer coatings having high amounts of renewable carbon and self-healing properties are highly sought after in a sustainability perspective. We report here the development of bio-/CO₂-derived nonisocyanate polyurethane (NIPU) coatings which are recyclable and healable via three different types of healing mechanisms. These NIPUs contain furan rings in their main chain which after cross-linking with bismaleimides form organogels having a thermo-reversible sol-gel transition and solvent-borne coatings with improved properties. Judicial selection of the bismaleimide cross-linker structure enabled us to produce recyclable and intrinsic healable coatings mediated by heat (thermo-healing), moisture (moisture-healing), and, more interestingly, dry conditions at room temperature (self-healing). The intrinsic moisture-healing property of NIPU-based coatings is unprecedented and is mainly due to the presence of hydroxyl functionalities in the NIPU structure. The uniqueness of these cross-linked biobased NIPU as recyclable coatings having triple healing sites present in their structure gives these materials potential for sustainable and functional applications.

Advances in intrinsic self-healing polyurethanes and related composites

Fascinating and challenging, the development of repairable materials with long-lasting, sustainable and high-performance properties is a key-parameter to provide new advanced materials. To date, the concept of self-healing includes capsule-based healing systems, vascular healing systems, and intrinsic healing systems. Polyurethanes have emerged as a promising class of polymeric materials in this context due to their ease of synthesis and their outstanding properties. This review thereby focuses on the current research and developments in intrinsic self-healing polyurethanes and related composites. The chronological development of such advanced materials as well as the different strategies employed to confer living-like healing properties are discussed. Particular attention will be paid on chemical reactions utilized for self-healing purposes. Potential applications, challenges and future prospects in self-healing polyurethane fields are also provided.

Renewable Responsive Systems Based on Original Click and Polyurethane Cross-Linked Architectures with Advanced Properties

A new chemical architecture from oleic acid, consisting of a diol structure containing pendant furan rings, denoted the furan oligomer (FO) was synthesized and fully characterized. The FO was integrated into a linear rapeseed-based polyurethane (PU) backbone and cross-linked through a Diels-Alder (DA) reaction by using pendant furan rings and a short polypropylene oxide-based bismaleimide. This is the first time that a thermoreversible PU network based on vegetable oil has been reported. The effects of varying proportions of FO in linear and cross-linked systems, by DA, were studied. These materials were analyzed by classic characterization techniques. The stability and recyclability of the cross-linked materials were shown by successive reprocessing cycles and reanalyzing the mechanical properties. Self-healing properties were macroscopically exhibited and investigated by tensile tests on healed materials. The resulting cross-linked materials present a large range of properties, such as tunable mechanical and thermoresponsive behavior, good thermal recyclability, and self-healing abilities.

Polymers Based on Cyclic Carbonates as Trait d'Union Between Polymer Chemistry and Sustainable CO2 Utilization

Given the large amount of anthropogenic CO₂ emissions, it is advantageous to use CO₂ as feedstock for the fabrication of everyday products, such as fuels and materials. An attractive way to use CO₂ in the synthesis of polymers is by the formation of five-membered cyclic organic carbonate monomers (5CCs). The sustainability of this synthetic approach is increased by using scaffolds prepared from renewable resources. Indeed, recent years have seen the rise of various types of carbonate syntheses and applications. 5CC monomers are often polymerized with diamines to yield polyhydroxyurethanes (PHU). Foams are developed from this type of polymers; moreover, the additional hydroxyl groups in PHU, absent in classical polyurethanes, lead to coatings with excellent adhesive properties. Furthermore, carbonate groups in polymers offer the possibility of post-functionalization, such as curing reactions under mild conditions. Finally, the polarity of carbonate groups is remarkably high, so polymers with carbonates side-chains can be used as polymer electrolytes in batteries or as conductive membranes. The target of this Review is to highlight the multiple opportunities offered by polymers prepared from and/or containing 5CCs. Firstly, the preparation of several classes of 5CCs is discussed with special focus on the sustainability of the synthetic routes. Thereafter, specific classes of polymers are discussed for which the use and/or presence of carbonate moieties is crucial to impart the targeted properties (foams, adhesives, polymers for energy applications, and other functional materials).

Performance and Kinetics Study of Self-Repairing Hydroxyl-Terminated Polybutadiene Binders Based on the Diels⁻Alder Reaction

Based on the Diels–Alder reaction and hydroxyl-terminated polybutadiene (HTPB) binders of solid propellants, two novel compounds—furfuryl-terminated polybutadiene (FTPB) and trifurfuryl propane (TFP)—were designed and synthesized, and their structures were characterized. A new kind of reversible Diels–Alder reaction system was formed by FTPB as main resin, N,N′-1,3-phenylenedimaleimide (PDMI) as curing agent and TFP as chain extender. The results showed that this system had good mechanical properties with a tensile strength of 1.76 MPa and a tensile strain of 284% after curing, and the repair efficiency of the crack was 88%. Therefore, it could be used as a novel binder of energetic materials such as solid propellant and PBX explosives to provide them with self-repairing characteristics and improve the reliability for application.