Development of poly(vinylcarbazole)/alumina nanocomposite coatings for corrosion protection of 316L stainless steel in 3.5% NaCl medium

Anodizing/Anaphoretic Electrodeposition of Nano-Calcium Phosphate/Chitosan Lactate Multifunctional Coatings on Titanium with Advanced Corrosion Resistance, Bioactivity, and Antibacterial Properties

The aim of this work was to investigate corrosion resistivity, bioactivity, and antibacterial activity of novel nano-amorphous calcium phosphate (ACP) potentially multifunctional composite coatings with and without chitosan oligosaccharide lactate (ChOL), ACP + ChOL/TiO₂ and ACP/TiO₂ ACP + ChOL/TiO₂, respectively, on the titanium substrate. The coatings were obtained by new single-step in situ anodization of the substrate to generate TiO₂ and the anaphoretic electrodeposition process of ACP and ChOL. The obtained coatings were around 300 ± 15 μm thick and consisted of two phases, namely, TiO₂ and hybrid composite phases. Both ACP/TiO₂ and ACP + ChOL/TiO₂ have improved corrosion stability, whereas the ACP + ChOL/TiO₂ coating showed better corrosion stability. It was shown that at the very start of the deposition process, the formation of the ChOL/TiO₂ layer takes place predominantly, which is followed by the inclusion of ChOL into ACP with simultaneous growth of TiO₂. This deposition mechanism resulted in the formation of strongly bonded uniform stable coating with high corrosion resistance. In vitro bioactivity was investigated by immersion of the samples in simulated body fluid (SBF). There is in-bone-like apatite formation on both ACP/TiO₂ and ACP + ChOL/TiO₂ surfaces upon immersion into SBF, which was proven by X-ray diffraction and Fourier transform infrared spectroscopy. While ACP/TiO₂ shows no antibacterial activity, ACP + ChOL/TiO₂ samples exhibited three- to fourfold decreases in the number of Staphylococcus aureus and Pseudomonas aeruginosa, respectively, after 420 min. The probable mechanism is binding ChOL with the bacterial cell wall, inhibiting its growth, altering the permeability of the cell membrane, and leading to bacterial death.

Polymer Nanocomposite-based Coatings for Corrosion Protection

Corrosion of metals induces enormous loss of material performance and increase of cost, which has been a common and intractable issue that needs to be addressed urgently. Coating technology has been acknowledged to be the most economic and efficient approach to retard the metal corrosion. For several decades, polymers have been recognized as an effective anticorrosion coating material in both industries and scientific communities, as they demonstrate good barrier properties, ease of altering properties and massive production. Nanomaterials show distinctively different physical and chemical properties compared with their bulk counterparts, which have been considered as highly promising functional materials in various applications, impacting virtually all the fields of science and technologies. Recently, the introduction of nanomaterials with various properties into polymer matrix to form a polymer nanocomposite has been devoted to improve anticorrosive ability of polymer coatings. In this review article, we highlight the recent advances and synopsis of these high-performance polymer nanocomposites as anticorrosive coating materials. We expect that this work could be helpful for the researchers who are interested in the development of functional nanomaterials and advanced corrosion protection technology.