Preparation of metal-phosphorus hybridized nanomaterials and the action of metal centers on the flame retardancy of epoxy resin

Flame retardancy and smoke suppression properties of bio-based chitosan polyelectrolyte flame retardant containing P and N in epoxy resin

This study reports the successful synthesis of flame-retardant and smoke-suppressing epoxy resin (EP) via bio-based polyelectrolyte flame retardants. Herein, a novel polyelectrolyte flame retardant was prepared from chitosan (CS) and hexa-(4-carboxyl-phenoxy)-cyclotriphosphazene (HCPCP) by acid-base neutralization reaction, which the HCPCP was synthesized with hexachlorocyclotriphosphazene (HCCP) and methyl p-hydroxybenzoate (MP) by nucleophilic substitution reaction. The combined effect of the addition on the flame retardant, smoke suppression and mechanical properties of EP samples were systematically investigated. The presence of this bio-based polyelectrolyte provided excellent smoke suppression and flame-retardant properties of the prepared EP. Among them, the peak heat release rate (PHRR), peak smoke production rate (PSPR) and total smoke production (TSP) of EP/9wt%3CS-HCPCP composite (the ratio of CS to HCPCP was 3: 7, and the dosage was 9 wt%) were reduced by 45.42 %, 41.66 % and 22.56 %, respectively. In addition, the EP/CS-HCPCP composites showed a 207.80 % enhancement in char residue compared to pure EP. These results suggest a green and cost-effective strategy for the production of flame-retardant, drip-proof and smoke-suppressed EP composites.

Dynamic Supramolecular Polymers Based on Zinc Bis(diorganophospate)s: Synthesis, Structure and Transformations in Solid State and Solutions

The synthesis, structure and some properties of coordination polymers composed of linear zinc bis(diorganophospate)s (ZnDOPs) with a general formula of Zn[O₂P(OR)₂]₂ (where R = CH₃, C₂H₅, n-C₄H₉, or 2-ethylhexyl group) are described. Hybrid (co)polymers obtained by different procedures were characterized by means of powder XRD, DSC, SEM, TGA coupled with mass spectrometry of the evolved gases and rheological measurements, as well as FTIR and NMR techniques. The morphology, thermal transformations and solubility of ZnDOPs strongly depend on the type of organic substituent in the O₂P(OR)₂ ligands and the thermal history of the sample. Because of this, one can obtain highly crystalline rods, semicrystalline powders, as well as rubbery materials exhibiting a second-order transition below −50 °C. Polymeric chains formed by ZnDOPs undergo a reversible dissociation in polar organic solvents (e.g., methanol, DMSO), which allows for easy modification of their composition and physicochemical properties via a simple exchange of diorganophosphate anions. Some of the ZnDOPs were investigated as the latent curing agents for epoxides. On the basis of rheological and DSC studies, it is evident that ZnDOPs catalyze very effectively the cross-linking process within the 130–160 °C temperature range.

Recent Developments in the Flame-Retardant System of Epoxy Resin

With the increasing emphasis on environmental protection, the development of flame retardants for epoxy resin (EP) has tended to be non-toxic, efficient, multifunctional and systematic. Currently reported flame retardants have been capable of providing flame retardancy, heat resistance and thermal stability to EP. However, many aspects still need to be further improved. This paper reviews the development of EPs in halogen-free flame retardants, focusing on phosphorus flame retardants, carbon-based materials, silicon flame retardants, inorganic nanofillers, and metal-containing compounds. These flame retardants can be used on their own or in combination to achieve the desired results. The effects of these flame retardants on the thermal stability and flame retardancy of EPs were discussed. Despite the great progress on flame retardants for EP in recent years, further improvement of EP is needed to obtain numerous eco-friendly high-performance materials.

Thermally induced structural transformations of linear coordination polymers based on aluminum tris(diorganophosphates)

The thermal transitions of inorganic-organic hybrid polymers composed of linear aluminum tris(diorganophosphate) chains with a general formula of catena-Al[O2P(OR)2]3 (where R = C1-C8 alkyl group or phenyl moiety) have been studied by means of DSC, powder XRD, TGA and TG-QMS, as well as optical spectroscopy. DSC and XRD reveal that most of them undergo reversible structural transformations in the solid state between -100 and 200 °C caused by the changes in conformation of their organic substituents; however, a translational displacement of the rigid polymeric chains occurs only in the case of the derivative bearing long 2-ethylhexyl groups, which becomes liquid at about 140 °C. The thermal decomposition of the studied polymers begins between 200 and 265 °C depending on the type of organic substituent R decorating their aluminophospate core. TGA combined with mass spectrometry of the evolved gaseous products shows that the pyrolytic decomposition of Al[O2P(OR)2]3 proceeds either through β-elimination of olefin (for compounds with C2-C8 aliphatic ligands), or a homolytic cleavage of the P-OR bond (for methyl and phenyl derivatives); both processes are accompanied by condensation of the newly formed POH groups and liberation of water. Powder XRD, FTIR and SEM analyses of the solid residues indicate that thermolysis of Al[O2P(OR)2]3 accompanied by olefin elimination leads to the formation of condensed aluminum phosphates, mainly aluminum cyclohexaphosphate, exhibiting porous morphology. On the other hand, thermal degradation of methyl or phenyl derivatives results in amorphous aluminophosphate residues, and the latter contains conducting carbonaceous phases.