Morphological and functional aspects of zeolite filled siloxane composite foams

Sorption Capacity of Polydimethylsiloxane Foams Filled with Thermal-Treated Bentonite-Polydimethylsiloxane Composite Foams for Oil Spill Remediation

The spillage of oil causes severe and long-lasting impacts on both the environment and human life. It is crucial to carefully reconsider the methods and techniques currently employed to recover spilled oil in order to prevent any possible secondary pollution and save time. Therefore, the techniques used to recover spilled oil should be readily available, highly responsive, cost-effective, environmentally safe, and, last but not least, they should have a high sorption capacity. The use of sorbents obtained from natural materials is considered a suitable approach for dealing with oil spills because of their exceptional physical characteristics that support sustainable environmental protection strategies. This article presents a novel sorbent material, which is a composite siloxane foam filled with bentonite clay, aimed at enhancing the hydrophobic and oleophilic behavior of the material. The thermal treatment of bentonite optimizes its sorption capacity by eliminating water, and increasing the surface area, and, consequently, its interaction with oils. In particular, the maximum sorption capacity is observed in kerosene and naphtha for the bentonite clay thermally treated at 600 °C, showing an uptake at saturation of 496.8% and 520.1%, respectively. Additionally, the reusability of the composite foam is evaluated by squeezing it after reaching its saturation point to determine its sorption capacity and reusability.

Sulfonated-Recycled-PEEK as Matrix of Water Vapor Adsorbent SAPO-34 Based Composite Coatings for Adsorption Heat Pumps: Mechanical and Thermochemical Characterization

In this work, a composite adsorbent coating constituted by high SAPO 34 content and a sulfonated recycled poly (ether ether ketone) was investigated for adsorption heat pump technology. Specifically, the effect of polymer recycling on mechanical and thermal properties, as well as on water vapor adsorption and desorption performance, has been investigated. The degree of sulfonation obtained after 48 h of reaction remained approximately unaltered. The degradation of the polymer due to recycling anticipates the degradation of the C-C bonds of the polymer by about 20 °C without affecting the temperature at which the sulfonic groups degrade. From the mechanical point of view, the coating containing 90% zeolite, due to the use of recycled PEEK, evidenced a worsening of only 11.8% in scratch resistance compared to the virgin one, whereas the adhesive strength exhibited an increase of about 23.2% due to better miscibility of the sulfonated recycled polymer. Adsorption/desorption isobars show an almost similar adsorption capacity of the coating produced with recycled polymer compared to the virgin one, confirming that the water vapor diffusion is not hindered by the polymer matrix during the adsorption/desorption process.

An Industrial Approach for the Optimization of a New Performing Coated Adsorber for Adsorption Heat Pumps

In the present work, the optimization of a new coating formulation was investigated, taking attention to an industrially focused research approach used for the engineering design of the adsorber. The adsorbent was a composite zeolite or silica-gel based coating applied by using new flexible polymer matrices. The FC-80 formulation represents a good compromise between mechanical stability and absorption capacity. Using the developed coating process, a new compact HEX design was developed to reach the AHP target performance with easy and fast manufacturing. The specific cooling power of the coated heat exchanger was estimated to be about 500 W/kg of adsorbent. The new coated HEX was integrated in a new adsorption chiller and has been tested by a laboratory test-rig under realistic operating conditions. Results of preliminary testing demonstrated that the prototype provides a cooling capacity of around 10 kW with a COP of 0.54.

Synthesis and Characterization of Graphite Composite Foams for Oil Spill Recovery Application

The aim of this paper is the synthesis and characterization of a composite silicone foam filled with expanded graphite (EG) for oil spill recovery applications. The EG foams were obtained using a foaming slurry consisting of a mixture of siloxane compounds as the matrix with an EG filler. The effect of the filler content’s performance on an innovative composite silicone-based foam was investigated. All the obtained samples exhibited an open cell morphology. Each foam was evaluated in four commonly used oils (kerosene, pump oil, naphtha and crude oil). Additionally, kinetics was studied in order to investigate the physical, chemical and mass transport mechanisms that act during the absorption phenomenon and uptake evolution of the contaminants. Foam filled with 3% of EG exhibited the highest absorption capacity, particularly with light oils kerosene and virgin naphtha (854 and 1016 wt.%, respectively). Furthermore, the kinetic study showed that pseudo-second order mechanisms better fitted the composite absorption performances, suggesting that the oil sorption into EG filled polydimethylsiloxane (PDMS) foams could be related to chemisorption mechanism. The results evidenced a good oil sorption capability and water/oil selectivity indicating this class of materials as a potentially applicable material for oil spill remediation.

Recent Developments in Coating Technologies for Adsorption Heat Pumps: A Review

The use of adsorbent heat pumps as heating and cooling systems is particularly relevant thanks to their ability to exploit low-grade heat (e.g., below 90 °C) from renewable energy sources and waste energy streams with prospective applications in several fields, e.g., industrial and residential. Their development began in the 20th century and is still in full evolution. The great interest in their improvement and optimization was determined by some key factors inherent to their sustainability compared to traditional refrigeration systems (e.g., low electricity consumption and the low environmental impact of the employed refrigerants). Recently, strong efforts have been dedicated to increasing the achievable heating/cooling power density of this technology through the development of innovative adsorbent coating technologies. Indeed, the deposition of thin coatings on the surface of the heat exchanger could reduce the heat transfer resistance existing on the adsorbent material side, thus increasing the overall adsorption dynamics. Three main approaches have been assessed, namely a thick consolidated bed, binder-based composite coatings and in situ directly crystallization coatings. This paper provides a brief overview of some of the main achievements related to adsorbent coating technology developments for adsorption heat pump applications.

Carbon Nanotubes-Filled Siloxane Composite Foams for Oil Recovery Application: Compression Properties

This paper studies the correlation between oil recovery usability and mechanical behavior under compression loads of an innovative oil recovery material. The examined composites are silicone foams filled with carbon nanotubes (CNT). Here, the reutilization of oil recovery processes of the newly developed composite foams is evaluated. In this regard, static and cyclic compressive tests are carried out. Samples filled with pristine and functionalized CNT are tested to evaluate the influence of the filler’s characteristics on the composite foam’s mechanical behavior. The results show that the presence of CNT (CNT-0) increases the elastic modulus (0.030 MPa) and collapse stress (0.010 MPa) of the siloxane matrix. On the contrary, as the CNT functionalization degree increases, a worsening of the composite’s mechanical performance is observed. CNT-0 foam evidences, also, the optimal mechanical stability to cyclic compressive loads, maintaining high stress values until 30 cycles. Furthermore, a correlation between the absorption capacity, elastic modulus, and cyclability is reported, highlighting a simplified approach to tailor the high absorption durability performance of filled CNT silicone foams. The promising results confirm the possible reuse of these new composite foams as absorbent materials for oil spill recovery applications.

Morphological and Structural Evaluation of Hydration/Dehydration Stages of MgSO4 Filled Composite Silicone Foam for Thermal Energy Storage Applications

Salt hydrates, such as MgSO4∙7H2O, are considered attractive materials for thermal energy storage, thanks to their high theoretical storage density. However, pure salt hydrates present some challenges in real application due to agglomeration, corrosion and swelling problems during hydration/dehydration cycles. In order to overcome these limitations, a composite material based on silicone vapor-permeable foam filled with the salt hydrate is here presented. For its characterization, a real-time in situ environmental scanning electron microscopy (ESEM) investigation was carried out in controlled temperature and humidity conditions. The specific set-up was proposed as an innovative method in order to evaluate the morphological evolution of the composite material during the hydrating and dehydrating stages of the salt. The results evidenced an effective micro-thermal stability of the material. Furthermore, dehydration thermogravimetric/differential scanning calorimetric (TG/DSC) analysis confirmed the improved reactivity of the realized composite foam compared to pure MgSO4∙7H2O.

Thermo-Physical Characterization of Carbon Nanotube Composite Foam for Oil Recovery Applications

To meet the increasing demands for effective cleanup technologies to deal with the oil spill accidents that significantly affect the ecological and environmental systems, promising composite materials based on carbon nanotubes containing silicone foams were investigated. Pump oil, kerosene, and virgin naphtha had been used to assess, during sorption tests, foams behavior. Test results highlighted the advantage of the hydrophobic and oleophilic behavior of carbon nanotubes, and their high mechanical strength for oil spill recovery application was studied. In order to better relate the property-structure relationship for this class of materials, the role and influence of functionalized nanotubes on thermo-physical and morphological characteristics of the foams had been evaluated. The results showed how the pristine nanotubes fillers, despite functionalized ones, led to optimal composite foam performances with high hydrophobic (62 mg g⁻¹) and oleophilic (6830 mg g⁻¹ in kerosene oil) characteristics. The evidenced high oil selectivity was a relevant key point in order to consider the suitable material for oil spill recovery applications. Eventually, the proposed configuration exhibited the best thermo-physical performances and high reusability, leading to the optimal cost-benefits option.

Hybrid Zeolite SAPO-34 Fibres Made by Electrospinning

A new generation of compressor-free heat pumps based on adsorption technology and driven by solar energy is available. Performance and costs are, however, the main obstacles to their commercial diffusion, and more material and system developments are required. In this work, a new coating made of microfibres produced by the electrospinning of polymer/zeolite mixtures is presented. Three different polymer carriers, polyvinyl acetate, polyethylene oxide and polystyrene, have been used together with zeolite SAPO-34 as an adsorbing material. Electrospun microfibres showed a mean diameter ranging from 0.75 μm to 2.16 μm depending on the polymer carrier, with a zeolite content from 60 wt.% to 87 wt.%. Thermal analysis (TGA-DSC) results showed that water desorption from microfibres at T = 150 °C was close to 17 wt.%, a value in agreement with the adsorption capacity of pure SAPO-34. The morphology characterization of coatings demonstrated that the microfibre layers are highly porous and have an elevated surface area.

Morphology control of ZSM-5 zeolites and their application in Cracking reaction of C4 olefin

Different morphologies at different sizes were successfully obtained with thirty five types of additives and evaluated in the cracking reaction of C4 olefin.