Synthesis and characterization of novel natural rubber based cationic waterborne polyurethane-Effect of emulsifier and diol class chain extender

Recent Developments in Synthesis, Properties, Applications and Recycling of Bio-Based Elastomers

In 2021, global plastics production was 390.7 Mt; in 2022, it was 400.3 Mt, showing an increase of 2.4%, and this rising tendency will increase yearly. Of this data, less than 2% correspond to bio-based plastics. Currently, polymers, including elastomers, are non-recyclable and come from non-renewable sources. Additionally, most elastomers are thermosets, making them complex to recycle and reuse. It takes hundreds to thousands of years to decompose or biodegrade, contributing to plastic waste accumulation, nano and microplastic formation, and environmental pollution. Due to this, the synthesis of elastomers from natural and renewable resources has attracted the attention of researchers and industries. In this review paper, new methods and strategies are proposed for the preparation of bio-based elastomers. The main goals are the advances and improvements in the synthesis, properties, and applications of bio-based elastomers from natural and industrial rubbers, polyurethanes, polyesters, and polyethers, and an approach to their circular economy and sustainability. Olefin metathesis is proposed as a novel and sustainable method for the synthesis of bio-based elastomers, which allows for the depolymerization or degradation of rubbers with the use of essential oils, terpenes, fatty acids, and fatty alcohols from natural resources such as chain transfer agents (CTA) or donors of the terminal groups in the main chain, which allow for control of the molecular weights and functional groups, obtaining new compounds, oligomers, and bio-based elastomers with an added value for the application of new polymers and materials. This tendency contributes to the development of bio-based elastomers that can reduce carbon emissions, avoid cross-contamination from fossil fuels, and obtain a greener material with biodegradable and/or compostable behavior.

Improving the flame retardancy of waterborne polyurethanes based on the synergistic effect of P-N flame retardants and a Schiff base

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared. The chemical structures of HEPCP and flame-retardant waterborne polyurethane (WPU) (FR-WPU) were characterized via³¹P, ¹H NMR and FT-IR. Thermogravimetric (TG) analysis showed that HEPCP exhibited excellent thermal stability and produced rich char residue under high temperature compared with the control sample. The Schiff base and cyclotriphosphazene had a synergistic effect on the WPU. Limiting oxygen index (LOI) values of up to 26.7% were recorded; the dripping behavior was simultaneously improved and achieved a V-1 rating in the UL-94 test by incorporating 0.5 wt% phosphorus. In contrast to the pure WPU, the peak heat release rate (pHRR) of the FR-WPU/HEPCP5 decreased by 43.8%. The char residues increased from 0.63% to 6.96%, and scanning electron microscopy (SEM) showed a relatively continuous and membranous substance, with few holes. The results of TGA-FIR, Py-GC/MS and SEM indicated that HEPCP displayed a fire-retardant mechanism in the condensed-phase. In addition, the thermomechanical behaviors and the mechanical properties indicated that both mechanical properties and T_gh increased.

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared.

Optimization of Waterborne Poly(Urethane-Acrylate) Nanoemulsions Based on Cationic Polymerizable Macrosurfactants with Different Hydrophobic Side Chain Length

In situ surfactant-free emulsion polymerization can help avoid the utilization of harmful co-solvents and surfactants in the preparation of waterborne poly(urethane-acrylate) (WPUA) nanoemulsion, but the solid content is extremely limited, which will affect the drying rate and film-forming properties. The utilization of polymerizable macrosurfactants can overcome the above problems. However, the research on cationic polymerizable macrosurfactants is extremely scarce. In this work, cationic dimethylaminoethyl methacrylate-b-alkyl methacrylates block copolymers (PDM-b-PRMA) with terminal double bonds and different hydrophobic side chain (HSC) lengths were fabricated via catalytic chain transfer polymerization (CCTP). HSC length of PDM-b-PRMA played an important role in the phase inversion, morphology, rheological behavior of WPUA nanoemulsions, as well as the comprehensive performance of WPUA/PDM-b-PRMA films. Polymerizable PDM-b-PBMA macrosurfactant had smaller molecular weight, lower surface tension and colloidal size than the random copolymer (PDM-co-PBMA) by traditional free radical polymerization. It was easy for PDM-b-PRMA to orientedly assemble at the oil/water interface and provide better emulsifying ability when the carbon number of HSC was four. Compared with WPUA/PDM-co-PBMA, WPUA/PDM-b-PBMA had a smaller particle size, stability and better film-forming properties. This work elucidated the mechanisms of HSC length in the fabrication of cationic PDM-b-PRMA and provides a novel strategy to prepare cationic WPUA of high performance.

The study of cationic waterborne polyurethanes modified by two different forms of polydimethylsiloxane

Two kinds of dimethylpolysiloxane, KF-6001 and X-22-176-DX, were used to modify polyurethane. The effects of KF-6001 and X-22-176-DX on the colloidal, physico-chemical and surface properties were studied for polydimethylsiloxane modified cationic waterborne polyurethanes (SiCWPUs). The chemical structures and the surface morphologies of the SiCWPUs are characterized via Fourier transform infrared spectrometry and scanning electron microscopy. The results showed that the addition of siloxane changes the structure and surface morphology of the polyurethane. The element distributions in the polymer films were tested via X-ray photoelectron spectroscopy, and the effect of the hydrophobicity of the surfaces of the polymer films of the cationic waterborne polyurethanes was demonstrated via water contact angle tests on the surfaces of the films. As the amount of siloxane added increases, the silicon content on the surfaces of the SiCPWU1 films increases from 0% to 17.92%, and the actual silicon content on the surfaces of the films was much larger than the theoretical value. Therefore, the hydrophobicity of the membrane surface increases sharply, and the contact angle increases from 63.0° to 105.3°. Dynamic mechanical analysis indicates that the introduction of polydimethylsiloxane into the cationic aqueous polyurethane chain increases microphase separation in the polymer films. Stress–strain data showed that the mechanical properties of SiCPWU1 films were better than those of SiCPWU2 films when the same amounts of PDMS were added.

Two kinds of dimethylpolysiloxane, KF-6001 and X-22-176-DX, were used to modify polyurethane.